service VOLVO XC60 TWIN ENGINE 2019 Workshop Manual
[x] Cancel search | Manufacturer: VOLVO, Model Year: 2019, Model line: XC60 TWIN ENGINE, Model: VOLVO XC60 TWIN ENGINE 2019Pages: 695, PDF Size: 14.96 MB
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General information about TwinEngine
Twin Engine vehicles are driven just like anyother vehicle, but certain functions differ from avehicle powered exclusively by gasoline. Theelectric motor powers the vehicle primarily at lowspeeds; the gasoline engine is used at higherspeeds or during more active driving.
The instrument panel displays Twin Engine-spe-cific information - charging information, selecteddrive mode, distance to discharged battery andhybrid battery charge level.
Different drive modes can be selected while driv-ing, e.g. electric power only or, if more power isneeded, a combination of electric and gasolinepower. The vehicle calculates the optimal combi-nation of driveability, driving experience, environ-mental impact and fuel economy for the selecteddrive mode.
In order to function optimally, the hybrid battery(and its electrical drive systems) and the gasolineengine (and its drive systems) must be at thecorrect operating temperature. Battery capacitycan be considerably reduced if the battery is toocold or too hot. Preconditioning prepares thevehicle's drive systems and passenger compart-ment before driving to help reduce both wear andenergy consumption. It also helps increase thehybrid battery's range.
The hybrid battery which powers the electricmotor is recharged using the charging cable. It
can also be recharged during light braking andthrough engine braking in gear position B. Thecombustion engine can also help recharge thehybrid battery.
Important
No electrical current
Keep in mind that if there is no electrical currentto the vehicle, i.e. the ignition is switched off orthe start battery is discharged, certain functionssuch as brakes, power steering, etc. will not work.
WARNING
If the vehicle does not have electrical currentand both the electric motor and the gasolineengine are switched off, the brakes cannot beused to stop the vehicle.
Towing not permitted
Never tow a Twin Engine vehicle behind anothervehicle, as this could damage the electric motor.
Exterior engine noise
WARNING
Please be aware that there is no sound fromthe engine when the vehicle is being poweredby the electric motor and it may be difficult todetect by children, pedestrians, cyclists andanimals. This is especially true at low speeds.
High-voltage electrical current
WARNING
A number of electrical components in TwinEngine Plug-in Hybrid vehicles use high-volt-age current and can be extremely dangerousif handled incorrectly. These components andany orange wiring in the vehicle may only behandled by trained and qualified Volvo servicetechnicians.
Do not touch anything that is not clearly descri-bed in this Owner's Manual.
Related information
Charging the hybrid battery (p. 413)
Hybrid gauge (p. 87)
Drive modes (p. 450)
Starting and stopping preconditioning(p. 226)
Hybrid battery (p. 629)
Factors affecting electric motor range(p. 465)
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Gear selector positions for automatic trans-missions (p. 445)
Towing using a towline (p. 483)
Charging the hybrid battery
In addition to the conventional fuel tank, yourvehicle is also equipped with a rechargeablelithium-ion hybrid battery.
WARNING
California Proposition 65
Operating, servicing and maintaining a pas-senger vehicle can expose you to chemicalsincluding engine exhaust, carbon monoxide,phthalates, and lead, which are known to theState of California to cause cancer and birthdefects or other reproductive harm. To mini-mize exposure, avoid breathing exhaust, donot idle the engine except as necessary, serv-ice your vehicle in a well ventilated area andwear gloves or wash your hands frequentlywhen servicing your vehicle. For more infor-mation go to www.P65Warnings.ca.gov/passenger-vehicle.
The hybrid battery can be recharged using thecharging cable stored in a storage space in thecargo compartment.
WARNING
The hybrid electrical system in your vehicleuses high voltage electrical current. Any dam-age to this system or to the hybrid batterymay result in the danger of overheating, fire,or serious injury. If the vehicle is involved in acollision or subjected to flooding, fire, etc.,have it inspected by a trained and qualifiedVolvo service technician. Prior to this inspec-tion, the vehicle should be parked outdoors ata safe distance from any building or poten-tially flammable materials.
The hybrid battery's charging time depends onthe charging current used.
NOTE
The capacity of the hybrid battery diminishessomewhat with age and use, which couldresult in increased use of the gasoline engineand consequently, slightly higher fuel con-sumption.
WARNING
If the hybrid battery needs to be replaced, thismay only be done by a Volvo retailer orauthorized Volvo workshop.
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WARNING
The charging cable must be groundedwhen in use. It is equipped with a cordwith a grounding conductor and agrounding plug. The plug must beinserted into an appropriate outlet that isproperly installed and grounded inaccordance with all local codes and ordi-nances and is not damaged in any way.
Children should be supervised when inthe vicinity of the charging cable when itis plugged in.
High voltage is present in your electricmeter housing and power distributionservice panel. Contact with high voltagecan cause death or serious personalinjury.
Do not use the charging cable if it isdamaged in any way. A damaged or mal-functioning charging cable may only berepaired by a workshop – an authorizedVolvo workshop is recommended.
Always position the charging cable sothat it will not be driven over, stepped on,tripped over or otherwise damaged, orcause personal injury.
Disconnect the charger from the wall out-let before cleaning it.
Never connect the charging cable to anextension cord or a multiple plug socket.
Also, refer to the manufacturer's instructionsfor using the charging cable and its compo-nents.
CAUTION
Power strips, extension cords, surge protec-tors or similar devices must not be usedtogether with the charging cable since thismay involve a risk of fire, electric shocks, etc.
An adapter may not be used between the120/240 V outlet (AC, alternating current)and the charging cable.
CAUTION
Never detach the charging cable from the120/240 V outlet (AC, alternating current)while charging is in progress – the120/240 V outlet could be damaged in suchcircumstances. Always interrupt charging firstand then disconnect the charging cable – firstfrom the vehicle's charging socket and thenfrom the 120/240 V outlet.
CAUTION
Wipe the charging cable with a clean clothlightly moistened with water or a mild deter-gent. Do not use chemicals or solvents.
The charging cable and its components mustnot be rinsed or immersed in water.
CAUTION
Avoid exposing the charging module and itsplug to direct sunlight. In such cases, theoverheating protection in the plug couldreduce or cut off charging of the hybrid bat-tery.
Charging cable components
Charge module
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240 V adapter clip
240 V adapter
Charge coupler
Release button
Related information
Charging cable residual current device(p. 417)
Charging cable temperature monitoring(p. 418)
Charging the hybrid battery (p. 413)
Charging status in the charging cable'scharging module (p. 421)
Charging cable residual currentdevice
The charging cable has a circuit breaker thathelps protect against current overloads and ther-mal overheating.
WARNING
Charging the hybrid battery may only be donefrom approved, grounded 120/240 V outlets(AC, alternating current). If the electrical cir-cuit or electrical socket's capacity is notknown, let a licensed electrician inspect theelectrical circuit's capacity. Using a chargelevel that exceeds the electrical circuit's orelectrical outlet's capacity may start a fire ordamage the electrical circuit.
WARNING
The charging cable's residual currentbreaker helps protect the vehicle's charg-ing system but cannot ensure that an cur-rent overload will never occur.
Never use visibly worn or damaged elec-trical sockets. Doing so could lead to firesor serious injury.
Never connect the charging cable to anextension cord.
Maintenance or replacement of the hybridbattery may only be performed by atrained and qualified Volvo service techni-cian.
If the charging cable's residual current device istriggered, the blue indicator light in the chargingmodule will not illuminate when the chargingcable is plugged into an electrical outlet (or thered warning light will glow steadily). Have the out-let checked by a licensed electrician or try usinganother wall outlet.
Related information
Charge cable (p. 415)
Charging status in the charging cable'scharging module (p. 421)
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Charging cable temperaturemonitoring
To help ensure the vehicle's hybrid battery is reli-ably charged each time it is connected, chargingis stopped if the temperature in the chargingcable becomes too high and reaches a criticallimit.
CAUTION
If charging is often inadvertently interrupted,have the charging cable and the vehicle'scharging system inspected by a trained andqualified Volvo service technician.
Related information
Charge cable (p. 415)
Opening and closing the chargingsocket cover
The cover for the hybrid battery's chargingsocket opens manually.
Unlock the vehicle using the remote key.
Press in the rear edge of the charger doorand release.
Open the door.
Perform the following steps in reverse to closethe charger door.
NOTE
Since the hatch is locked during driving, thevehicle must be unlocked again to be able toopen the hatch.
Related information
Initiating hybrid battery charging (p. 419)
Stopping hybrid battery charging (p. 425)
Charging the hybrid battery (p. 413)
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Initiating hybrid battery charging
The hybrid battery is charged by connecting acharging cable between the vehicle and a120/240 V outlet (alternating current).
Only use the charging cable supplied with thecar or a replacement cable recommended byVolvo.
CAUTION
Never connect the charging cable if there is arisk of a thunderstorm or there is lightning.
WARNING
The charging cable must be groundedwhen in use. It is equipped with a cordwith a grounding conductor and agrounding plug. The plug must beinserted into an appropriate outlet that isproperly installed and grounded inaccordance with all local codes and ordi-nances and is not damaged in any way.
Children should be supervised when inthe vicinity of the charging cable when itis plugged in.
High voltage is present in your electricmeter housing and power distributionservice panel. Contact with high voltagecan cause death or serious personalinjury.
Do not use the charging cable if it isdamaged in any way. A damaged or mal-functioning charging cable may only berepaired by a workshop – an authorizedVolvo workshop is recommended.
Always position the charging cable sothat it will not be driven over, stepped on,tripped over or otherwise damaged, orcause personal injury.
Disconnect the charger from the wall out-let before cleaning it.
Never connect the charging cable to anextension cord or a multiple plug socket.
Also, refer to the manufacturer's instructionsfor using the charging cable and its compo-nents.
CAUTION
Make sure that the 120/240 V outlet (AC,alternating current) has a power capacity suf-ficient for charging electric vehicles. If you areuncertain of the capacity, have the outletchecked by a licensed electrician.
Take out the charging cable from the storagecompartment under the cargo area. Note that theignition must be switched off completely beforecharging.
Plug the charging cable into a 120/240 Voutlet. Never use an extension cord.
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Charging status in the vehicle'scharging socket
The charging status is indicated by an LED lightin the charging socket.
Location of the LED indicator light in the vehicle'scharging socket.
The LED indicator light shows the current chargestatus during charging. If the LED indicator lightis not illuminated, check to make sure the cableis securely connected in the wall outlet and in theoutlet in the vehicle. A white, red or yellow lightilluminates when the passenger compartmentlighting is activated and will remain illuminated fora short time after the passenger compartmentlighting has gone out.
LED indicatorlight's colorMeaning
WhiteCourtesy light.
YellowWait modeA – waiting forcharging to start.
Flashing greenCharging is in progressB.
GreenCharging completedC.
RedMalfunction.
AE.g. after a door has been opened or if the charging cable han-dle is not locked in place.BThe more slowly the light flashes, the closer the battery is tobeing fully charged.CThe light will go out after a short time.
Related information
Charging the hybrid battery (p. 413)
Charging status in the instrument panel(p. 423)
Charging status in the charging cable'scharging module (p. 421)
Stopping hybrid battery charging (p. 425)
Charging status in the chargingcable's charging module
The red and blue lights in the charging moduleindicate the status of ongoing and completedcharging.
Charge module: 1. Red warning light, 2. Blue status indi-cator
When the charge module is initially plugged intoa wall outlet, the red warning light will flash onceto indicate that a startup safety check has beenperformed. When the safety check has beencompleted, the blue status indicator will glowsteadily and the red warning light will be off. Thecharger is now ready to be used. If the red warn-ing light continues to flash or glows steadily, afault has been detected and the charger will notdeliver power to the vehicle. Contact a Volvoretailer or a certified Volvo service technician.
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Twin Engine symbols and messagesin the instrument panel
A number of symbols and messages relating tothe Twin Engine may be displayed in the instru-
ment panel. They may also appear in combina-tion with general indicator and warning symbolsand disappear when the necessary action hasbeen taken.
SymbolMessageMeaning
12 V Battery
Charging fault, service urgent. Driveto workshop
Battery fault. Contact a workshopA to have the battery checked as soon as possible.
12 V Battery
Charging fault Stop safely
Battery fault. Stop the vehicle as soon as possible and contact a workshopA to have the batterychecked.
12 V Battery
Fuse failure Service required
Battery fault. Contact a workshopA to have the system checked as soon as possible.
Hybrid battery
Overheated, stop safely
The hybrid battery's temperature seems to be rising at an abnormal rate. Stop the vehicle and turn
off the engine. Wait at least 5 minutes before driving. Call a workshopA or inspect the vehicle tomake sure everything seems normal before continuing to drive.
Reduced performance
Max vehicle speed limited
The hybrid battery's charge level is too low for driving at high speeds. Charge the battery as soon aspossible.
Hybrid system
Harsh behavior at low speed, vehicleok to use
The hybrid system is not functioning properly. Contact a workshopA to have the system checked assoon as possible.
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SymbolMessageMeaning
Hybrid system failure
Service required
The hybrid system is not functioning. Contact a workshopA to have the system checked as soon aspossible.
Charge cable
Remove before start
Displayed when the driver attempts to start the vehicle with the charging cable still connected.Remove the charging cable and close the charger cover.
Charge cable
Removed? Turn and hold start knob7s
Displayed when the driver again attempts to start the vehicle with the charging cable connected.Disconnect the charging cable or verify that the cable is completely disconnected and the chargercover is closed.
AAn authorized Volvo workshop is recommended.
Related information
Initiating hybrid battery charging (p. 419)
Stopping hybrid battery charging (p. 425)
Charging the hybrid battery (p. 413)
Warning symbols in the instrument panel(p. 97)
Indicator symbols in the instrument panel(p. 94)
Hybrid gauge (p. 87)
Hybrid gauge (p. 88)
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Symbols in the instrument panel
SymbolMeaning
A
B
Check the brake fluid level. If thelevel is low, fill brake fluid andcheck to determine the reason forthe loss of brake fluid.
A
B
Fault in pedal sensor.
SymbolMeaning
A
B
Steady glow for 2 seconds afterthe engine is started: Automaticfunction check.
Steady glow for more than 2 sec-onds: Fault in the ABS system. Thevehicle's regular brake system isstill working, but without the ABSfunction.
If the message Brake pedal Cha-racteristics changed Servicerequired is displayed, the "Brake-by-wire" system is not functioningproperly. Greater pressure will berequired to brake the vehicle.
AIn Canada.BIn the US.
WARNING
If the warning symbols for both brake faultand ABS fault are lit simultaneously, theremay be a fault in the brake system.
If the brake fluid reservoir level is normalwhen this occurs, drive carefully to thenearest workshop to have the brake sys-tem checked - an authorized Volvo work-shop is recommended.
If the brake fluid has fallen below the MINlevel in the brake fluid reservoir, the vehi-cle should not be driven until the brakefluid has been filled. The reason for thebrake fluid loss must be checked.
Related information
Brake Assist System (p. 437)
Auto-hold brakes (p. 442)
Hill Start Assist (p. 443)
Braking on wet roads (p. 437)
Braking on salted roads (p. 437)
Maintenance of the brake system (p. 438)
Brake lights (p. 160)