ECU YAMAHA FX HO CRUISER 2009 Owner's Manual

Maintenance and care
74
EJU33490
Storage
WARNING
EWJ00330
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create a
fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage. However, the following
procedures can be performed by the owner.
EJU37202Flushing the cooling system
Flushing the cooling system is essential to
prevent it from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the rear seat and seat storage
compartment. (See page 25 for seat re-
moval and installation procedures.)
(3) Remove the flushing hose connector
cap, and then insert the garden hose
adapter into the flushing hose connector
and turn it until it is securely connected.(4) Connect the garden hose adapter to a
water tap using a garden hose.
TIP:
A garden hose is not included.
(5) Start the engine, and then immediately
turn the water supply on until water flows
out continually from the jet thrust nozzle.
NOTICE: Do not run the engine for
more than 15 seconds without supply-
ing water or over 4000 r/min on land,
otherwise the engine could overheat.
[ECJ01050]
TIP:
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(6) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and repeat
the above steps. NOTICE: Do not sup-
ply water to the cooling water passag-
es when the engine is not running. The
water could flow back through the
muffler into the engine, causing se-
vere engine damage.
[ECJ00122]
(7) Turn the water supply off, and then force
the remaining water out of the cooling
1Flushing hose connector cap
2Garden hose adapter
3Flushing hose connector
12
3
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Maintenance and care
82
(5) Install the front and rear handlebar cov-
ers as shown in the illustration, and then
install the ten screws.
EJU37610Cleaning and adjusting the spark
plugs
WARNING
EWJ00350
Be careful not to damage the insulator
when removing or installing a spark plug.
A damaged insulator could allow sparks to
escape, which could result in a fire or ex-
plosion.
The spark plug is an important engine compo-
nent and is easy to inspect. The condition of
the spark plug can indicate something about
the condition of the engine. For example, if
one spark plug has a distinctly different color,
the engine could require servicing. Do not at-
tempt to diagnose any problems yourself.
Have a Yamaha dealer service the watercraft.Remove and inspect the spark plugs periodi-
cally; heat and deposits will cause the spark
plugs to slowly break down and erode. If elec-
trode erosion becomes excessive, or if carbon
and other deposits are excessive, replace the
spark plug with the specified plug.
To remove a spark plug:
(1) Remove the seats. (See page 25 for seat
removal and installation procedures.)
(2) Open the plastic tie that is securing the
breather hose.
TIP:
Be careful not to drop the plastic tie into the
engine compartment.
Specified spark plug:
LFR6A
1Breather hose
2Plastic tie
2 1
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Maintenance and care
83
(3) Remove the engine cover screws, and
then remove the engine cover.
(4) Remove the spark plug cap bolts, and
then remove the spark plug cap.
NOTICE: Do not use any tools to re-
move or install the spark plug cap,
otherwise the ignition coil coupler
could be damaged. The spark plug
cap may be difficult to remove be-
cause the rubber seal on the end of
the cap fits tightly. To remove the
spark plug cap, simply twist it back
and forth while pulling it up; to install
it, twist it back and forth while pushing
it down.
[ECJ00211]
(5) Remove the spark plug.
Measure the spark plug gap with a wire
thickness gauge. Replace the spark plug
or adjust the gap to specification if neces-
sary.
To install a spark plug:
(1) Clean the gasket surface.
(2) Wipe any dirt from the threads of the
spark plug.
(3) Install the spark plug, and then tighten it
to the specified torque.
TIP:
If a torque wrench is not available when you
are installing a spark plug, a good estimate of
the correct torque is 1/4 turn to 1/2 turn past
finger tight using the spark plug wrench in-
cluded in the tool kit. Have the spark plug ad-
justed to the correct torque with a torque
wrench as soon as possible.
(4) Wipe off any water on the spark plug or
inside the spark plug cap, and then install
the cap. Push the spark plug cap down
until it is securely installed, and then in-
1Engine cover
2Engine cover screw
1Spark plug cap bolt
2Spark plug cap
21
2
1
1Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Spark plug tightening torque:
24.5 Nm (2.50 kgf-m, 18.1 ft-lb)
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Maintenance and care
84
stall the spark plug cap bolts and tighten
them to the specified torque.
(5) Lift up the breather hose so that it will not
be routed under the engine cover, and
then install the cover and engine cover
screws.
(6) Slide the corrugated tube on the breather
hose toward the bow until it stops, andthen secure the breather hose to the en-
gine cover by closing the plastic tie.
(7) Install the seats in their original positions.
EJU36970Lubrication points
To keep moving parts sliding or rotating
smoothly, coat them with water-resistant
grease.

Throttle cable (handlebar end)
Loosen the adjuster and disconnect the
outer cable from the bracket. Spray a rust
inhibitor into the outer cable. Connect the
outer cable, and then adjust the throttle ca- Spark plug cap bolt tightening torque:
7.6 Nm (0.77 kgf-m, 5.6 ft-lb)
1Engine cover
2Breather hose
1
2
1Corrugated tube
1Plastic tie
Recommended water-resistant grease:
Yamaha Marine Grease/Yamaha
Grease A
1
1
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Maintenance and care
86
EJU34452Checking the battery
Check the level of the battery electrolyte and
make sure that the negative (–) and positive
(+) battery leads are tightened securely.
WARNING
EWJ00791
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well ven-tilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
Disconnect the negative (–) battery lead first,
then the positive (+) battery lead and breather
hose, and then remove the battery from the
watercraft.
To replenish the battery:
(1) Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
(2) If the electrolyte level is low, add distilled
water to raise it to the specified level.
NOTICE: Use only distilled water for
replenishing the battery, otherwise
battery life could be shortened.
[ECJ00241]
To recharge the battery:
NOTICE
ECJ00250
Do not attempt to charge a battery hastily.
Battery life could be shortened.
It is recommended to have a Yamaha dealer
charge the battery. If you charge the battery
yourself, be sure to read and follow the in-
structions provided with the battery tester and
charger you use. Grease quantity:
Initial 10 hours or 1 month:
33.0–35.0 cm³ (1.12–1.18 US oz,
1.16–1.23 Imp.oz)
Every 100 hours or 12 months:
6.0–8.0 cm³ (0.20–0.27 US oz,
0.21–0.28 Imp.oz)
1Grease nipple
1
1Maximum level mark
2Minimum level mark
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Maintenance and care
87
To install the battery:
(1) Place the battery in the battery compart-
ment. Connect the red lead to the positive
(+) battery terminal, and then connect the
black lead to the negative (–) battery ter-
minal. NOTICE: Reversal of the battery
leads will damage the electrical parts.
[ECJ00261]
(2) Connect the breather hose to the battery.
(3) Secure the battery in place. WARNING!
Fire or explosion could result if the
breather hose is damaged, obstruct-
ed, or not connected properly.
[EWJ00451]
EJU34491
Fuel injection system
If the fuel injection system is malfunctioning,
have a Yamaha dealer service the watercraft.
EJU34500Checking the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up. Use the
tachometer in the multifunction informa-
tion center to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the watercraft.
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
Trolling speed:
1300 ±100 r/min
3
1
2
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Trouble recovery
94
(2) Remove the electrical box cover.
(3) Remove the cap on the electrical box.
(4) Replace the blown fuse with the spare
fuse of the correct amperage by using the
fuse puller on the reverse side of the cap.
WARNING! Do not use fuses of higher
amperage than recommended. Substi-
tution with a fuse that has an improper
rating can cause extensive electricalsystem damage and possible fire.
[EWJ00801]
(5) Install the cap.
(6) Install the electrical box cover.
(7) Install the seats.
1Electrical box cover
1
1Electrical box
2Spare fuse
3Fuse
4Cap
1Fuse puller
Fuse amperage:
Battery fuse:
30 A
Main relay drive fuse:
10 A
Electronic throttle valve fuse:
10 A
Security system fuse:
3 A
Main fuse:
20 A
1
2
4 3
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Index
M
Main components, location of .................. 21
Maintenance and adjustments ................. 76
Model information....................................... 2
Multifunction information center ......... 39, 59
N
No-wake mode ......................................... 36
“NO-WAKE MODE” switch ....................... 29
O
Oil pressure warning indicator.................. 44
Operating in weeded areas ...................... 72
Operating your watercraft......................... 63
Operation ................................................. 60
Operation of controls and other
functions ............................................... 25
Operation requirements ........................... 12
Owner’s/operator’s manual and tool kit .... 76
P
Periodic maintenance chart...................... 77
Post-operation care .................................. 72
Pre-operation check list............................ 50
Pre-operation check points ...................... 52
Pre-operation checks ............................... 50
Primary Identification (PRI-ID) number ...... 1
Pull-up cleats
(for FX Cruiser High Output) ................. 34
Q
Quick Shift Trim System (QSTS) ............. 57
Quick Shift Trim System (QSTS)
selector ................................................. 31
R
Reboarding step ....................................... 33
Recommended equipment ....................... 14
Remote control transmitter ....................... 26
Reverse on waterways ............................. 71
Riding with passengers ............................ 64
“RPM” indicator light................................. 41
S
Safe boating rules .................................... 19
Seat storage compartment ....................... 47
Seats ........................................................ 25
Selecting the operation mode .................. 36
“SET” switch ............................................. 29
Shift cable, checking ................................ 80
Shift lever ................................................. 31Shift lever and reverse gate ..................... 56
Shifting ..................................................... 62
Spark plugs, cleaning and adjusting ........ 82
“SPEED” indicator light ............................ 41
Start switch............................................... 28
Starting the engine ................................... 60
Starting the watercraft .............................. 64
Steering system ................................. 30, 56
Stern drain plugs ...................................... 54
Stern eyes ................................................ 34
Stopping the engine ................................. 61
Stopping the watercraft ............................ 70
Storage..................................................... 74
Storage compartments ............................. 45
Submerged watercraft .............................. 95
Switches ................................................... 58
Switches, right handlebar ......................... 28
T
Throttle cable, checking and adjusting ..... 80
Throttle lever ...................................... 29, 55
Tilt lever .................................................... 30
Towing the watercraft ............................... 95
Transporting ............................................. 73
Trolling speed, checking .......................... 87
Troubleshooting ....................................... 89
Troubleshooting chart .............................. 89
Turning the watercraft .............................. 69
U
“UNLOCK” indicator light .......................... 41
Up and down switches ............................. 29
W
“WARNING” indicator light ....................... 41
Water separator ....................................... 53
Watercraft characteristics ......................... 15
Water-skiing ............................................. 17
Watertight compartment ........................... 47
Y
Yamaha Engine Management System
(YEMS) ................................................. 34
Yamaha Security System ......................... 34
Yamaha Security System settings ........... 35
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