YAMAHA GRIZZLY 125 2012 Owners Manual

8-42
8 3. If the electrolyte is at or below the minimum
level mark, add distilled water to raise it to the
maximum level mark. NOTICE: Use only dis-
tilled water, as tap water contains minerals
that are harmful to the battery.
[ECB00591]
4. Check and, if necessary, tighten the battery
lead connections and correct the breather
hose routing.To remove the battery
1. Disconnect the negative lead first and then the
positive lead. NOTICE: When removing the
battery, the main switch must be off, and
the negative lead must be disconnected
before the positive lead.
[ECB01001]
2. Remove the battery.
To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
1. Battery
2. Battery breather hose
3. Guide
1
2
3
1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)
1
2
3
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8

If the battery will be stored for more than two
months, check the specific gravity of the electro-
lyte at least once a month and fully charge the
battery whenever necessary.NOTICEECB01100
Always keep the battery charged. Storing a
discharged battery can cause permanent
battery damage.
Do not leave or store the battery on its side.To install the batteryTIPBe sure the battery is fully charged.1. Install the battery.
2. Connect the positive lead first, and then con-
nect the negative lead. NOTICE: When in-
stalling the battery, the main switch must
be off, and the positive lead must be con-
nected before the negative lead.
[ECB01110]
3. Make sure that the breather hose is properly
routed, in good condition, and not obstructed.
NOTICE: If the breather hose is positioned
in such a way that the frame is exposed to
electrolyte or gas expelled from the bat-
tery, the frame could suffer structural and
external damages.
[ECB00611]
1. Battery
2. Negative battery lead (black)
3. Positive battery lead (red)
1
2
3
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8
EBU25263Replacing the fuse The fuse holder is located on the right side of the
ATV.
If the fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical
circuits.
NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.2. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ON” and turn on the electrical
circuits to check if the devices operate.
4. If the fuse immediately blows again, have a
Yamaha dealer check the electrical system.EBU25481Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.
1. Fuse
2. Spare fuse
12
Specified fuse:
15.0 A
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81. Remove the cover at the rear of the headlight
by pulling it off.
2. Remove the headlight bulb holder cover by
pulling it off.3. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.
4. Remove the burnt-out bulb by pulling it out.
5. Insert a new headlight bulb into the bulb hold-
er by pushing it in. NOTICE: Do not touch
the glass part of the headlight bulb to keep
it free from oil, otherwise the transparency
of the glass, the luminosity of the bulb, and
the bulb life will be adversely affected.
Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a cloth
moistened with alcohol or thinner.
[ECB00651]
1. Cover at the rear of the headlight
1
1. Headlight bulb holder cover
2. Headlight bulb holder
12
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8-46
8 6. Install the bulb holder by pushing it in and turn-
ing it clockwise.
7. Install the bulb holder cover and the cover at
the rear of the headlight. NOTICE: Make sure
the headlight bulb holder cover is securely
fitted over the bulb holder and seated
properly.
[ECB00671]
8. Adjust the headlight beam if necessary.
EBU25551Adjusting a headlight beam NOTICEECB00690It is advisable to have a Yamaha dealer make
this adjustment.To raise a headlight beam, turn the headlight beam
adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Headlight bulb
1
1. Headlight beam adjusting screw
1(a)
(b)
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8
EBU25613Replacing the tail/brake light bulb If the tail/brake light bulb burns out, replace it as
follows.
1. Remove the tail/brake light bulb holder (to-
gether with the bulb) by turning it counter-
clockwise.
2. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.
3. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.4. Install the bulb holder (together with the bulb)
by turning it clockwise.
EBU25651Removing a wheel 1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
1. Tail/brake light bulb holder
1
1. Tail/brake light bulb
2. Tail/brake light bulb holder
12
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8-48
8 3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25692Installing a wheel 1. Place the ATV on a level surface.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Install the wheel and the nuts.
TIPTapered nuts are used for both the front and rear
wheels. Install the nuts with their tapered side to-
wards the wheel.4. Lower the ATV to the ground.
5. Tighten the wheel nuts to the specified
torques.
1. Wheel nut
1
1
1. Tapered nut
1
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8
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
Tightening torques:
Front wheel nut:
55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut:
55 Nm (5.5 m·kgf, 40 ft·lbf)
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8
EBU25791Troubleshooting chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the ATV.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the ATV.
The engine does not start.
Have a Yamaha dealer
check the ATV.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the electrolyte level, recharge the
battery and check the lead connections.
DryWet
Open the throttle halfway and operate
the electric starter.
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9
EBU25860
CLEANING AND STORAGE
EBU25902Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the chain, sprockets or wheel ax-
les.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced
stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressuremay cause water seepage and deteriora-
tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Dry the chain and lubricate it to prevent it from
rusting.
7. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
8. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
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