YAMAHA KODIAK 450 2018 Owners Manual

9-3
9
8. Remove the battery and fully charge it. (See
page 8-51.)
UBB560E0.book Page 3 Friday, March 10, 2017 10:20 AM

10-1
10
EBU25962
SPECIFICATIONS
Dimensions:Overall length:2035 mm (80.1 in)
Overall width: 1180 mm (46.5 in)
Overall height:
1160 mm (45.7 in)
Seat height: 855 mm (33.7 in)
Wheelbase: 1240 mm (48.8 in)
Ground clearance:
245 mm (9.6 in)
Minimum turning radius: 3200 mm (126 in)Weight:Curb weight:
289.0 kg (637 lb) (YFM45KDHJ, YFM45KDXJ)
295.0 kg (650 lb) (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ)Noise and vibration level:Noise level (77/311/EEC):78.0 dB(A) (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
78.3 dB(A) (YFM45KDHJ, YFM45KDXJ_EUR/FRA/GBR) Uncertainty of measurement:
3.0 dB(A) (YFM45KDHJ, YFM45KDXJ_EUR/FRA/GBR,
YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
Vibration on seat (EN1032, ISO5008): 0.6 m/s² (YFM45KDHJ, YFM45KDXJ_EUR/FRA/GBR)
Will not exceed 0.5 m/s² (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
Uncertainty of measurement: 0.0 m/s² (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
0.3 m/s² (YFM45KDHJ, YFM45KDXJ_EUR/FRA/GBR)
Vibration on handle (EN1032, ISO5008):
2.9 m/s² (YFM45KDHJ, YFM45KDXJ_EUR/FRA/GBR)
Will not exceed 2.5 m/s² (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
Uncertainty of measurement: 0.4 m/s² (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ_EUR/FRA/GBR)
0.5 m/s² (YFM45KDHJ, YFM45KDXJ_EUR/FRA/GBR)
Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Single cylinder
Displacement: 421 cm³
Bore × stroke:
84.5 × 75.0 mm (3.33 × 2.95 in)
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM

10-2
10
Compression ratio:10.0 : 1
Starting system: Electric starter
Lubrication system:
Wet sumpEngine oil:Recommended brand:YAMALUBE
Type:
SAE 5W-30, 10W-30, 10W-40, 15W-40, 20W-40 or 20W-
50
Recommended engine oil grade: API service SG type or higher, JASO standard MA
Engine oil quantity: Without oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt) With oil filter cartridge replacement:
2.40 L (2.54 US qt, 2.11 Imp.qt)
Final gear oil:Type:
Yamaha Friction Modified Shaft Drive Gear Oil
Quantity: 0.38 L (0.40 US qt, 0.33 Imp.qt)Differential gear oil:Type:
Yamaha Friction Modified Shaft Drive Gear Oil or SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.35 L (0.37 US qt, 0.31 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
1.32 L (1.40 US qt, 1.16 Imp.qt)Air filter:Air filter element:Wet elementFuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 14.0 L (3.70 US gal, 3.08 Imp.gal)
Fuel reserve amount:
4.0 L (1.06 US gal, 0.88 Imp.gal)
0 10 30 50 70 90 110 130 ˚F
–20 –10 0 10 20 30 40 50 ˚CSAE 5W-30
SAE 10W-30
SAE 10W-40
SAE 15W-40
SAE 20W-40SAE 20W-50
UBB560E0.book Page 2 Friday, March 10, 2017 10:20 AM

10-3
10
Fuel injection:Throttle body:ID mark: BB51 00Spark plug (s):Manufacturer/model:
NGK/DR7EA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, centrifugal automaticTransmission:Secondary reduction system:Shaft drive
Secondary reduction ratio:
39/24 × 24/18 × 33/9 (7.944)
Transmission type: V-belt automatic
Operation: Left hand operation
Reverse gear:
29/17 (1.706)
Low range: 45/16 (2.813)
High range: 38/23 (1.652)Chassis:Frame type:Steel tube frame Caster angle:
3.00 °
Trail: 14.2 mm (0.56 in)
Front tire:Type:Tubeless
Size: AT25 x 8-12
Manufacturer/model:
CHENG SHIN/C-828 (YFM45KDXJ_AUS/NZL,
YFM45KPXJ_AUS/NZL)
CST/CU905 (YFM45KDHJ,
YFM45KDXJ_EUR/FRA/GBR, YFM45KPAJ,
YFM45KPHJ, YFM45KPXJ_EUR/FRA/GBR)Rear tire:Type:Tubeless
Size: AT25 x 10-12
Manufacturer/model:
CHENG SHIN/C-828 (YFM45KDXJ_AUS/NZL,
YFM45KPXJ_AUS/NZL)
CST/CU906 (YFM45KDHJ,
YFM45KDXJ_EUR/FRA/GBR, YFM45KPAJ,
YFM45KPHJ, YFM45KPXJ_EUR/FRA/GBR)Loading:Maximum loading limit:240.0 kg (530 lb)
(Total weight of rider, cargo, accessories, and tongue)
UBB560E0.book Page 3 Friday, March 10, 2017 10:20 AM

10-4
10
Tire air pressure (measured on cold tires):Recommended:Front:35.0 kPa (0.350 kgf/cm², 5.0 psi)
Rear: 30.0 kPa (0.300 kgf/cm², 4.4 psi)
Minimum:
Front:32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear:
27.0 kPa (0.270 kgf/cm², 4.0 psi)Front wheel:Wheel type:Cast wheel (YFM45KPAJ)
Panel wheel (YFM45KDHJ, YFM45KDXJ, YFM45KPHJ,
YFM45KPXJ)
Rim size: 12 x 6.0ATRear wheel:Wheel type:
Cast wheel (YFM45KPAJ)
Panel wheel (YFM45KDHJ, YFM45KDXJ, YFM45KPHJ,
YFM45KPXJ)
Rim size: 12 x 7.5ATFront brake:Type:Disc brake
Operation: Right hand operation Specified brake fluid:
DOT 4
Rear brake:Type:
Wet multiple disc brake
Operation: Left hand and right foot operationFront suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 171 mm (6.8 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
189 mm (7.4 in)Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 Ah
UBB560E0.book Page 4 Friday, March 10, 2017 10:20 AM

10-5
10
Headlight(s):Bulb type:Krypton bulbHandlebar-mounted light:Bulb type:Halogen bulb (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Handlebar-mounted light: 12 V, 35.0/36.5 W × 1 (YFM45KPAJ, YFM45KPHJ,
YFM45KPXJ)
Tail/brake light: 12 V, 5.0/21.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
Reverse indicator light: LED
Coolant temperature warning light: LED
EPS warning light:
LED (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)
Park indicator light: LED
On-Command four-wheel-drive indicator light: LED
Engine trouble warning light:
LED
Fuses:Main fuse:40.0 A
Fuel injection system fuse:
10.0 A
EPS fuse: 40.0 A (YFM45KPAJ, YFM45KPHJ, YFM45KPXJ)
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
Four-wheel-drive motor fuse:
3.0 A
Radiator fan motor fuse: 20.0 AEBU30402For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
UBB560E0.book Page 5 Friday, March 10, 2017 10:20 AM

10-6
10
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.
UBB560E0.book Page 6 Friday, March 10, 2017 10:20 AM

11-1
11
EBU26001
CONSUMER INFORMATION
EBU28202Identification numbersRecord the vehicle identification number and
model label information in the spaces provided
below for assistance when ordering spare parts
from a Yamaha dealer or for reference in case the
ATV is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:EBU26031Vehicle identification number
The vehicle identification number is stamped into
the frame.
TIPThe vehicle identification number is used to iden-
tify your ATV. EBU26051Model label
The model label is affixed at the location in the il-
lustration. Record the information on this label in
the space provided. This information will be need-
ed when ordering spare parts from a Yamaha
dealer.1. Vehicle identification number (front left side)
1
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM

11-2
11
1. Model label
1
UBB560E0.book Page 2 Friday, March 10, 2017 10:20 AM

12-1
12
INDEX
AAccessories and loading ................................................ 6-5
Accessories, auxiliary jack ........................................... 4-17
Air filter, cleaning ......................................................... 8-30
Axle boots .................................................................... 8-45BBattery .......................................................................... 8-51
Brake fluid, changing ...................................................8-39
Brake fluid level, checking ........................................... 8-38
Brake lever free play, checking the front ..................... 8-39
Brake lever, front .......................................................... 4-10
Brake levers, checking and lubricating ........................ 8-47
Brake light switches ..................................................... 8-46
Brake pads and friction plates, checking ..................... 8-37
Brake pedal and rear brake lever ................................. 4-10
Brake pedal, checking and lubricating ........................ 8-48
Brakes .......................................................................... 8-37
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-46
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-2DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-24Display unit .................................................................... 4-4
Drive select lever .......................................................... 4-11
Drive select lever and driving in reverse ........................ 6-2
Drive shaft universal joint, lubricating .......................... 8-48
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-17
Engine stop switch ......................................................... 4-7
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-22
Four-wheel-drive indicator light ..................................... 4-4
Fuel ...................................................................... 4-11, 5-3
Fuel tank cap ............................................................... 4-11
Fuses, replacing ........................................................... 8-54HHandlebar switches ....................................................... 4-6
Headlight beam, adjusting ........................................... 8-60
Headlight bulb, replacing ............................................. 8-57
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-6LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-7
UBB560E0.book Page 1 Friday, March 10, 2017 10:20 AM