YAMAHA KODIAK 450 2018 Owners Manual

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8
TIPThe radiator fan is automatically switched on or
off according to the coolant temperature in the
radiator.
 If the engine overheats, see page 8-65 for fur-
ther instructions. EBU37130To change the coolant
WARNING
EWB01891Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always place a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. 1. Place the ATV on a level surface.
2. Remove the front carrier and panel F. (See
page 8-8.)
3. Remove the radiator cap. 4. Remove panels D and E. (See page 8-8.)
5. Place a container under the engine, and then
remove the coolant drain bolt and its gasket.
(Use a trough or a similar object as shown to
prevent coolant from spilling on the footrest.)
1. Radiator cap
1
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86. Remove the coolant reservoir cap. 7. Disconnect the coolant reservoir hose on the
coolant reservoir side, and then drain the
coolant from the coolant reservoir.
8. After draining the coolant, thoroughly flush the cooling system with clean tap water.
9. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
10. Connect the coolant reservoir hose.
1. Coolant drain bolt
2. Gasket
1. Trough
2
1
1
1. Coolant reservoir hoseTightening torque: Coolant drain bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)1
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8
11. Pour the recommended coolant into the res-
ervoir to the maximum level mark, and then
install the reservoir cap. NOTICE: Mix anti-
freeze with distilled water only. However, if
distilled water is not available, soft water
may be used for refilling. Do not use hard
water or salt water since they are harmful
to the engine.
[ECB00992]
12. Pour the recommended coolant into the radi- ator until it is full.
13. Install the radiator cap, start the engine, let it idle for several minutes, and then turn it off. 14. Remove the radiator cap to check the coolant
level in the radiator. If it is low, add sufficient
coolant until it reaches the top of the radiator,
and then install the radiator cap.
15. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system. 16. Install the panels and the front carrier.EBU37112Cleaning the air filterThe main air filter element and sub air filter ele-
ment should be cleaned every 20–40 hours of en-
gine operation. When servicing the air filter
elements, check the air filter case inlet for obstruc-
tions. Check the air filter case rubber joint to the
throttle body and the rubber joint manifold fittings
for an air-tight seal. Tighten all fittings securely to
avoid the possibility of unfiltered air entering the
engine.TIPReplace the air filter elements if damaged.
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum
engines
Coolant quantity: Radiator (including all routes):1.32 L (1.40 US qt, 1.16 Imp.qt)
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
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8
Service the air filter more frequently if you often
ride in wet or dusty areas.
 There is a check hose at the bottom of the air fil-
ter case. If dust or water collects in this hose,
empty the hose and clean the air filter case and
air filter elements.
1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-13.)
3. Remove the air filter case cover by unhooking
the air filter case cover holders. 4. Pull out the main air filter assembly and sub
air filter element.1. Air filter case check hose
1
1. Air filter case cover holder
2. Air filter case cover
1
12
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5. Pull off the lock plate from the main air filter
assembly, and then remove the air filter ele-
ment (sponge material) from the frame.
6. Wash the air filter elements gently but thor- oughly with YAMALUBE Air Filter Cleaner, or
a dedicated parts cleaning solvent.
WARNING! Always use parts cleaning sol- vent. Never use low-flash-point solvents
or gasoline because the engine could
catch fire or explode.
[EWB01943]
1. Main air filter assembly
1. Sub air filter element
1
1
1. Frame
2. Air filter element (sponge material)
3. Lock plate
1
2
3
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87. Squeeze out the excess moisture, and let dry.
NOTICE: Do not twist the sponge material
when squeezing it.
[ECB00442]
8. Check the air filter elements (sponge material) for damage, replace if necessary.
9. Apply YAMALUBE Foam Air Filter Oil (or equivalent) to the air filter elements.TIPThe sponge material should be wet but not drip-
ping. 10. Install the sub air filter element.
11. Install the main air filter element onto its frame, then the lock plate, and then install the
main air filter assembly. 12. Install the air filter case cover by hooking the
holders onto the cover. NOTICE: Make sure
that the air filter element is properly seated
in the air filter case. Never operate the en-
gine with the air filter element removed.
Doing so would allow unfiltered air to enter
the engine, causing rapid engine wear and
possible engine damage. Additionally, the
fuel injection system would be affected re-
sulting in poor engine performance and
possible overheating.
[ECB00763]
13. Install the seat.EBU28904Cleaning the spark arresterBe sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester. 1. Remove the tailpipe bolts.
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2. Remove the tailpipe by pulling it out of the
muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing. 4. Check the gasket for damage, and replace it
if necessary.
5. Make sure the gasket is properly positioned, then insert the tailpipe into the muffler and
align the bolt holes.
6. Install the bolts and tighten them to the spec- ified torque.
1. Tailpipe bolt
1 1
1. Gasket
2. Spark arrester
3. TailpipeTightening torque:
Tailpipe bolt:10 N·m (1.0 kgf·m, 7.4 lb·ft)
3
2
1
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WARNING
EWB02341Do not start the engine when cleaning the
spark arrester, otherwise it could cause injury
to the eyes, burns, carbon monoxide poison-
ing, possibly leading to death, and start a fire.
Always let the exhaust system cool prior to
touching exhaust components. EBU23921V-belt cooling duct check hoseIf dust or water collects in the V-belt cooling duct
check hose, remove the hose and clean it.
EBU23932V-belt case drain plugAfter riding in water deep enough to allow it to en-
ter the V-belt case, remove the V-belt case drain
plug to drain the water from the case.TIPIf water drains from the V-belt case after removing
the plug, have a Yamaha dealer check the ATV as
the water may affect other engine parts.
1. V-belt cooling duct check hose (left front side of ATV)
1
1. V-belt case drain plug
1
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EBU29703Adjusting the throttle lever free playThe throttle lever free play should be checked and,
if necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
The throttle lever free play should measure 3.0–5.0
mm (0.12–0.20 in) as shown. Periodically check
the throttle lever free play and, if necessary, adjust
it as follows.1. Slide the rubber cover back.
2. Loosen the locknut.
3. To increase the throttle lever free play, turn the throttle lever free play adjusting bolt in di-
rection (a). To decrease the throttle lever free
play, turn the adjusting bolt in direction (b).
4. Tighten the locknut.
5. Slide the rubber cover to its original position.
EBU24061Valve clearanceThe valve clearance changes with use, resulting in
improper air-fuel mixture and/or engine noise. To
prevent this from occurring, the valve clearance
must be adjusted by a Yamaha dealer at the inter-
vals specified in the periodic maintenance and lu-
brication chart.1. Throttle lever free play
2. Rubber cover
3. Locknut
4. Throttle lever free play adjusting bolt2
4 3
1
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EBU29602BrakesReplacement of brake components requires pro-
fessional knowledge. Brake service should be
performed by a Yamaha dealer.
WARNING
EWB02572Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident. EBU28414Checking the front brake pads and rear
brake friction platesThe front brake pads and the rear brake friction
plates must be checked for wear at the intervals
specified in the periodic maintenance and lubrica-
tion chart.TIPThis ATV is equipped with a wet, multiple-disc
type rear brake, which is located inside of the final
gear case.
EBU24172Front brake pads
Check each front brake pad for damage and mea-
sure the lining thickness. If a brake pad is dam-
aged or if the lining thickness is less than 1.0 mm
(0.04 in), have a Yamaha dealer replace the brake
pads as a set.TIPThe wheels need to be removed to check the
brake pads. (See page 8-61.) 1. Lining thickness
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