YAMAHA MAJESTY S 125 2015 Service Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
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567
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EAU46921
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 * Fuel line Check fuel hoses for cracks or
damage. √√√√√√
2 Spark plug Check condition.
Clean and regap.
√√
Replace. √√
3 * Valves Check valve clearance.
Adjust. √√√√
4 * Fuel injection Check engine idle speed. √√√√√√
5 * Exhaust system Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary. √√√√√



PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU1771A
General maintenance and lubrication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 Air filter element Replace. Every 20000 km (12500 mi)
2 Air filter check hose Clean. √√√√√
3 V-belt case air filter
element Clean.
√√√√
Replace. Every 20000 km (12500 mi)
4*Battery Check battery voltage.
Change battery if necessary. √√√√√√
5 * Front brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
6 * Rear brake Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
Replace brake pads. Whenever worn to the limit
7 * Brake hoses Check for cracks or damage.
Check for correct routing and
clamping. √√√√√
Replace. Every 4 years
8 * Brake fluid Replace. Every 2 years
9 * Wheels Check runout and for damage. √√√√
10 * Tires Check tread depth and for
damage.
Replace if necessary.
Check air pressure.
Correct if necessary. √√√√√
11 * Wheel bearings Check bearings for looseness or
damage. √√√√



PERIODIC MAINTENANCE AND ADJUSTMENT
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12 * Steering bearings Check bearing play and steering
for roughness. √√√√√
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
13 * Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Front brake lever
pivot shaft Lubricate with silicone grease.
√√√√√
15 Rear brake lever
pivot shaft Lubricate with silicone grease.
√√√√√
16 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-based
grease. √√√√√
17 * Sidestand switch Check operation. √√√√√√
18 * Front fork Check operation and for oil
leakage. √√√√
19 * Shock absorber
assembly Check operation and shock
absorber for oil leakage. √√√√
20 Engine oil Change. (See pages 3-5 and
6-10.) √When the oil change indicator flas
hes (after the initial 1000 km
[600 mi] and every 3000 km (1800 mi) thereafter)
Check oil level and vehicle for oil leakage. √
Every 3000 km (1800 mi)
21 Engine oil strainer Clean. √Every 3000 km (1800 mi)
22 * Cooling system Check coolant level and vehicle
for coolant leakage. √√√√√
Change coolant. Every 3 years
23 Final transmission
oil Check vehicle for oil leakage.
√√ √
Change. √√√
24 * V-belt Replace. Every 20000 km (12500 mi)
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)



PERIODIC MAINTENANCE AND ADJUSTMENT
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56
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EAUT2711
TIP
Air filter and V-belt filter
This model’s air filter is equipped with a disposable oil-coated paper elemen t, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced and V-belt filter needs to be serviced more frequently when riding in un- usually wet or dusty areas.

Hydraulic brake service
After disassembling the brake master cylinder and caliper , always change the fluid. Regularly check the brake fluid
level and fill the reservoir as required.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid. Replace the brake hose every four years and if cracked or damaged.
25 * Front and rear brake
switches Check operation.
√√√√√√
26 Moving parts and
cables Lubricate.
√√√√√
27 * Throttle grip Check operation.
Check throttle grip free play, and
adjust if necessary.
Lubricate cable and grip housing. √√√√√
28 * Lights, signals and
switches Check operation.
Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)


PERIODIC MAINTENANCE AND ADJUSTMENT
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EAU18772
Removing and installing
panelsThe panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAUT4240
Panel A
To remove the panel1. Open the seat. (See page 3-10.)
2. Remove the quick fasteners byloosening their screws, and then
take the panel off.
To install the panelPlace the panel in the original position,
and then install the quick fasteners by
pushing them in place and tightening
their screws. Panel B
To remove the panel
1. Open the seat. (See page 3-10.)
2. Remove the screws, and then take
the panel off.
To install the panelPlace the panel in the original position,
and then install the screws.
1. Panel A
2. Panel B
3. Panel C
1
2
3
1. Quick fastener
2. Panel A
2
1
1. Screw
2. Panel B
21
1
1



PERIODIC MAINTENANCE AND ADJUSTMENT
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9Panel C
To remove the panel
Remove the screw, and then pull the
panel off as shown.
To install the panelPlace the panel in the original position,
and then install the screw.
EAUT1836
Checking the spark plugThe spark plug is an important engine
component, which is easy to check.
Since heat and deposits will cause any
spark plug to slowly erode, the spark
plug should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
the condition of the spark plug can re-
veal the condition of the engine.
To remove the spark plug
1. Place the vehicle on the center- stand.
2. Remove panel B. (See page 6-8.)
3. Remove the spark plug cap.
4. Remove the spark plug as shown, with the spark plug wrench includ-
ed in the owner’s tool kit.
To check the spark plug 1. Check that the porcelain insulator around the center electrode of the
spark plug is a medium-to-light tan
(the ideal color when the vehicle is
ridden normally).
TIPIf the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer checkthe vehicle.
2. Check the spark plug for electrode
1. Screw
2. Panel C
2
1
1. Spark plug cap
1
1. Spark plug wrench
1



PERIODIC MAINTENANCE AND ADJUSTMENT
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erosion and excessive carbon or
other deposits, and replace it if
necessary.
To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec-
essary, adjust the gap to specifica-
tion.
2. Clean the surface of the spark plug gasket and its mating surface, and
then wipe off any grime from the spark plug threads.
3. Install the spark plug with the spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-fied torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
EAUT4160
Engine oil and oil strainerThe engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil strainer
cleaned at the intervals specified in the
periodic maintenance and lubrication
chart.
To check the engine oil level1. Place the scooter on the center- stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
Specified spark plug:NGK / CPR8EA1. Spark plug gapSpark plug gap:0.8–0.9 mm (0.031–0.035 in)
1
ZAUE0032
Tightening torque:Spark plug:12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
1. Oil filler cap
2. Maximum level mark
3. Minimum level mark
1
3 2



PERIODIC MAINTENANCE AND ADJUSTMENT
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93. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.
TIPThe engine oil should be between theminimum and maximum level marks.
4. If the engine oil is below the mini- mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil and clean
the oil strainer 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap and the engine oil drain bolts A
and B to drain the oil from the
crankcase. NOTICE: When re- moving the engine oil drain bolt
B, the O-ring, compression
spring, and oil strainer will fall
out. Take care not to lose these
parts.
[ECAT1022]
4. Clean the oil strainer with solvent,
and then check it for damage and
replace it if necessary.
5. Check the O-ring for damage and replace it if necessary.
6. Install the oil strainer, compression spring, O-ring and engine oil drain
bolt B.TIPMake sure that the O-ring is properlyseated.
7. Install engine oil drain bolt A, and then tighten both drain bolts to
1. Engine oil drain bolt A
1
1. Engine oil drain bolt B
2. O-ring
3. Compression spring
4. Oil strainer
1
1 2 4
3



PERIODIC MAINTENANCE AND ADJUSTMENT
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their specified torques.
8. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
NOTICE
ECA11671

Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Be sure no foreign material en-ters the crankcase.
9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
10. Turn the engine off, and then check the oil level and correct it if
necessary.
11. Reset the oil change indicator and oil change tripmeter. (See
page 3-4.)
EAU20067
Final transmission oilThe final transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the final transmis-
sion oil must be changed as follows at
the intervals specified in the periodic
maintenance and lubrication chart.1. Start the engine, warm up the final transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center- stand.
3. Place an oil pan under the final transmission case to collect the
used oil.
4. Remove the final transmission oil filler cap and its O-ring from the fi-
nal transmission case.
Tightening torque:Engine oil drain bolt A:20 Nm (2.0 m·kgf, 14 ft·lbf)
Engine oil drain bolt B: 32 Nm (3.2 m·kgf, 23.1 ft·lbf)
Recommended engine oil: See page 8-1.
Oil change quantity: 0.95 L (1.00 US qt, 0.84 Imp.qt)



PERIODIC MAINTENANCE AND ADJUSTMENT
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95. Remove the final transmission oil
drain bolt and its gasket to drain
the oil from the final transmission
case.
6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on the
tire or wheel.
[EWA11312]
8. Install the final transmission oil fill- er cap and its new O-ring, and then
tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUT1525
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.1. Place the vehicle on the center- stand.TIP
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool- ant reservoir.
1. Final transmission oil filler cap
1. Final transmission oil drain bolt
1
1
Tightening torque:Final transmission oil drain bolt: 20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended final transmission
oil: See page 8-1.
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)