maintenance YAMAHA NMAX 155 2021 Owners Manual

DIC183
GPD155-A
1
2
3
4
5
6
7
8
9
10
11
12
Read this manual carefully
before operating this vehicle.
MOTORCYCLE
OWNER’S MANUAL
Specifications
Consumer information
Motorcycle care and storage
Periodic maintenance and adjustment
For your safety – pre-operation checks
Instrument and control functions Special features
Stop and Start System Smart key system Description
Safety information
Operation and important riding points
[English (E)]
13Index
BAL-F8199-E0BAL-F8199-E0
BBD-F8199-E0

Table of contentsSafety information ............................ 1-1
Further safe-riding points ............... 1-5
Description ....................................... 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
Smart key system ........................... 3-1
Smart key system ........................... 3-1
Operating range of the smart key system .................................. 3-2
Handling of the smart key and mechanical keys ......................... 3-3
Smart key ....................................... 3-4
Replacing the smart key battery..... 3-6
Main switch .................................... 3-7
Stop an d Start System ..................... 4-1
Stop and Start System ................... 4-1
Stop and Start System operation ... 4-1
Special features .............................. 5-1
CCU (Communication Control Unit) ................................ 5-1
Instrument an d control functions ... 6-1
Indicator lights and warning lights............................................ 6-1
Multi-function meter unit ................ 6-3
Handlebar switches ...................... 6-10 Front brake lever ........................... 6-11
Rear brake lever ............................ 6-11
ABS ............................................... 6-12
Traction control system ................ 6-13
Fuel tank cap ................................ 6-14
Fuel ............................................... 6-15
Fuel tank overflow hose ................ 6-17
Catalytic converter ........................ 6-17
Seat ............................................... 6-17
Helmet holders .............................. 6-18
Storage compartments ................. 6-19
Adjusting the shock absorber
assemblies ................................. 6-20
Power outlet ................................. 6-21
Sidestand ...................................... 6-22
Ignition circuit cut-off system ....... 6-22
For your safety – pre-operation
checks ............................................... 7-1
Operation an d important ri din g
points ................................................. 8-1
Engine break-in ............................... 8-1
Starting the engine .......................... 8-2
Starting off ...................................... 8-2
Acceleration and deceleration ........ 8-3
Braking ............................................ 8-3
Tips for reducing fuel consumption ................................ 8-3
Parking ........................................... 8-4 Perio
dic maintenance an d
a d justment ........................................ 9-1
Tool kit ............................................ 9-1
Periodic maintenance chart for the emission control system ....... 9-2
General maintenance and lubrication chart .......................... 9-3
Removing and installing panels ...... 9-7
Checking the spark plug................. 9-9
Canister ........................................ 9-11
Engine oil and oil strainer ............. 9-11
Why Yamalube.............................. 9-13
Final transmission oil .................... 9-13
Coolant ......................................... 9-15
Air filter and V-belt case
air filter elements ....................... 9-16
Checking the throttle grip
free play..................................... 9-19
Valve clearance............................. 9-19
Tires .............................................. 9-19
Cast wheels .................................. 9-21
Checking the front and rear brake lever free play .................. 9-21
Checking the front and rear brake pads ................................ 9-22
Checking the brake fluid level ...... 9-23
Changing the brake fluid .............. 9-24
Checking the V-belt ...................... 9-24
Checking and lubricating the
cables ........................................ 9-25UBBDE0E0.book Page 1 Wednesday, June 2, 2021 2:57 PM

1-1
1
Safety information
EAU1026B
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your scooter.
Scooters are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this scooter.
He or she should:  Obtain thorough instructions from
a competent source on all aspects
of scooter operation.
 Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
 Obtain qualified training in safe
and proper riding techniques.
 Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions. 
Never operate a scooter without
proper training or instruction. Take
a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized scooter dealer to find out
about the training courses nearest
you.
Safe Ri din g
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 7-1 for a list of pre-operation
checks.  This scooter is designed to carry
the operator and a passenger.
 The failure of motorists to detect
and recognize scooters in traffic is
the predominating cause of auto-
mobile/scooter accidents. Many
accidents have been caused by
an automobile driver who did not
see the scooter. Making yourself conspicuous appears to be very
effective in reducing the chance of
this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing
through intersections, since in-
tersections are the most likely
places for scooter accidents to
occur.
• Ride where other motorists can see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a scooter with- out proper knowledge. Contact
an authorized scooter dealer to
inform you on basic scooter
maintenance. Certain mainte-
nance can only be carried out
by certified staff.UBBDE0E0.book Page 1 Wednesday, June 2, 2021 2:57 PM

Stop and Start System
4-1
4
EAU76825
Stop an d Start SystemThe Stop and Start System stops the
engine automatically when the vehicle
is stopped in order to prevent noise,
control exhaust emissions, and reduce
fuel consumption.
When the rider turns the throttle grip
slightly, the engine restarts automati-
cally and the vehicle starts off.NOTICE
ECA23961
When parkin g the vehicle or leavin g
the vehicle unatten ded , be sure to
turn the main switch off. If the Stop
an d Start System is left turne d on,
the battery could become dis- char
ged an d it may not be possi ble
to restart the en gine due to insuffi-
cient battery volta ge.
TIP Although the engine normally
stops at the same time as the ve-
hicle, there may be a delay when
operating the vehicle under 10
km/h, such as in heavy traffic.
 If you think the battery voltage is
low because the engine cannot be
started using the starter switch or
for some other reason, do not turn
on the Stop and Start System.
 Have a Yamaha dealer check the
battery at the intervals specified in
the periodic maintenance chart.
EAU76671
Stop an d Start System opera-
tion
EAU76687
Activatin g the Stop an d Start Sys-
tem 1. Turn the main switch on.
2. Set the Stop and Start System switch to “ ”.
1. Stop and Start System indicator light “ ”
1
ON
A
AAA
UBBDE0E0.book Page 1 Wednesday, June 2, 2021 2:57 PM

Stop and Start System
4-4
4
WARNING
EWA18771
 When leavin g the vehicle unat-
ten ded , b e sure to turn the main
switch off.
 Do not leave the Stop an d Start
System turne d on when parkin g
the vehicle. Otherwise, the en-
g ine coul d start an d the vehicle
coul d start movin g if the throttle
g rip is turne d acci dentally.
WARNING
EWA18781
Before performin g maintenance, b e
sure to turn the main switch off. If
maintenance is performed while the
Stop an d Start System is turne d on,
the en gine coul d start an d the vehi-
cle coul d start movin g if the throttle
g rip is turne d.
OFF
OFFOFF
UBBDE0E0.book Page 4 Wednesday, June 2, 2021 2:57 PM

Instrument and control functions
6-17
6
EAU86150
Fuel tank overflow hoseThe overflow hose drains excess gaso-
line and directs it safely away from the
vehicle.
Before operating the vehicle:
 Check the fuel tank overflow hose
connection and routing.
 Check the fuel tank overflow hose
for cracks or damage, and replace
it if necessary.
 Make sure that the fuel tank over-
flow hose is not blocked, and
clean it if necessary.
EAU13435
Catalytic converterThe exhaust system contains catalytic
converter(s) to reduce harmful exhaust
emissions.
WARNING
EWA10863
The exhaust system is hot after op-
eration. To prevent a fire hazar d or
b urns:
 Do not park the vehicle near
possi ble fire hazar ds such as
g rass or other materials that
easily burn.
 Park the vehicle in a place
where pe destrians or chil dren
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has cooled down before
d oin g any maintenance work.
 Do not allow the en gine to id le
more than a few minutes. Lon g
i d lin g can cause a buil d-up of
heat.
EAU89400
SeatTo open the seat
Via the main switchTurn the main switch to “OPEN”, and
then push the “SEAT” button. (See
page 3-9.)
With the mechanical key1. Open the keyhole cover.
2. Insert the mechanical key into the seat lock, and then turn it clock-
wise.
3. Lift the rear of the seat.
1. Fuel tank overflow hose
1
1. Keyhole cover
2. Seat lock
3. Unlock.
1 3
2
UBBDE0E0.book Page 17 Wednesday, June 2, 2021 2:57 PM

For your safety – pre-operation checks
7-1
7
EAU1559B
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment d amage.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks or damage, and check
hose connection. 6-15, 6-17
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 9-11
Final transmission oil • Check vehicle for oil leakage. 9-13
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 9-15
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 9-21, 9-22, 9-23
UBBDE0E0.book Page 1 Wednesday, June 2, 2021 2:57 PM

Periodic maintenance an d a djustment
9-1
9
EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or death durin g
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
 A runnin g en gine has movin g
parts that can catch on body
parts or clothin g an d electrical
parts that can cause shocks or
fires.
 Runnin g the en gine while ser-
vicin g can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to
d eath. See pag e 1-3 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA15461
Brake discs, calipers, drums, and
linin gs can b ecome very hot d uring
use. To avoi d possi ble burns, let
b rake components cool before
touchin g them.
EAU85230
Tool kitThe tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.TIPIf you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.1. Tool kit
1
UBBDE0E0.book Page 1 Wednesday, June 2, 2021 2:57 PM

Periodic maintenance an d a djustment
9-2
9
EAU71021
TIP The annual checks must be performe d every year, except if a distance- based maintenance is performe d in-
stea d.
 From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAU71041
Perio dic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. 
2 Spark plu g• Check condition.
• Adjust gap and clean.

•Replace. 
3 *Valve clearance • Check and adjust. 
4 *Fuel injection • Check engine idle speed. 
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gasket if necessary. 
6 *Evaporative emis-
sion control system • Check control system for dam-
age.
• Replace if necessary. 
UBBDE0E0.book Page 2 Wednesday, June 2, 2021 2:57 PM

Periodic maintenance an d a djustment
9-3
9
EAU71342
General maintenance an d lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 *Dia
gnostic system
check • Perform dynamic inspection us-
ing Yamaha diagnostic tool.
• Check the error codes. 
2 *Air filter element • Replace. Every 18000 km (10500 mi)
3 Air filter case check
hose • Clean.

4 *V-
belt case air filter
element • Clean.
• Replace if necessary.

5 *Battery • Check voltage.
• Charge if necessary.

6 *Front brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. 
7 *Rear brake • Check operation, fluid level, and
for fluid leakage.
• Replace brake pads if necessary. 
8 *Brake hose • Check for cracks or damage.

• Replace. Every 4 years
9 *Brake flui d • Change. Every 2 years
10 *Wheels • Check runout and for damage.
• Replace if necessary.

UBBDE0E0.book Page 3 Wednesday, June 2, 2021 2:57 PM