YAMAHA TDR 125 2000 Manual PDF

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EAU00774
Autolube pump adjustment
The autolube pump is a vital part of
the engine and requires very sophisti-
cated adjustment.
Adjusting should be left to a Yamaha
dealer who has the professional
knowledge and experience to do so.
EAU02984
Brake and shift pedal
lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Engine oil
EAU02985
Brake and clutch lever
lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Engine oil
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EAU02986
Sidestand lubrication
Lubricate the sidestand pivoting point
and metal-to-metal contact surfaces.
Check that the sidestand moves up
and down smoothly.
EW000113
w
If the sidestand does not move
smoothly, consult a Yamaha deal-
er.
Recommended lubricant:
Engine oil
EAU00791
Rear suspension lubrication
Lubricate the pivoting parts.
Recommended lubricant:
Lithium soap base grease
EAU02939
Front fork inspection
Visual checkEW000115
w
Securely support the motorcycle
so there is no danger of it falling
over.
Check for scratches or damage on
the inner tube and excessive oil leak-
age from the front fork.
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9 Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front
brake.
3. Push down hard on the handle-
bars several times and check if
the fork rebounds smoothly.
EC000098
cC
If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU00794Steering inspection
Periodically inspect the condition of
the steering. Worn out or loose steer-
ing bearings may be dangerous.
Place a stand under the engine to
raise the front wheel off the ground.
Hold the lower end of the front forks
and try to move them forward and
backward. If any free play can be felt,
ask a Yamaha dealer to inspect and
adjust the steering. Inspection is eas-
ier if the front wheel is removed.
EW000115
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Securely support the motorcycle
so there is no danger of it falling
over.
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EAU01144Wheel bearings
If there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
inspect the wheel bearings.
EAU00800Battery
This motorcycle is equipped with a
sealed-type battery. Therefore it is
not necessary to check the elec-
trolyte or fill the battery with distilled
water.
8 8
If the battery seems to have dis-
charged, consult a Yamaha deal-
er.
8 8
If the motorcycle is equipped
with optional electrical acces-
sories, the battery tends to dis-
charge more quickly, so be sure
to recharge it periodically.
EC000101
cC
Never try to remove the sealing
caps of the battery cells. The bat-
tery will be damaged.
EW000116
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Battery electrolyte is poisonous
and dangerous, causing severe
burns, etc. It contains sulfuric
acid. Avoid contact with skin, eyes
or clothing.
ANTIDOTE:
8 8
EXTERNAL: Flush with water.
8 8
INTERNAL: Drink large quanti-
ties of water or milk. Follow
with milk of magnesia, beaten
egg, or vegetable oil. Call a
physician immediately.
8 8
EYES: Flush with water for 15
minutes and get prompt med-
ical attention.
Batteries produce explosive
gases. Keep sparks, flame, ciga-
rettes etc., away. Ventilate when
charging or using in an enclosed
space. Always shield your eyes
when working near batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
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9 Battery storage
When the motorcycle is not used for
a month or longer, remove the bat-
tery, fully charge it and store it in a
cool, dry place.
EC000102
cC
8
8
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
8 8
Use a battery charger
designed for a sealed-type
(MF) battery. Using a conven-
tional battery charger will
cause battery damage. If you
do not have a sealed-type bat-
tery charger, contact your
Yamaha dealer.
8 8
Always make sure the connec-
tions are correct when rein-
stalling the battery.
1
2
EAU00806Fuse replacement
The fuse box is located under the
seat.
If the fuse is blown, turn off the main
switch and the switch of the circuit in
question. Install a new fuse of speci-
fied amperage. Turn on the switches
and see if the electrical device oper-
ates. If the fuse immediately blows
again, consult a Yamaha dealer.
1. Main fuse
2. Spare fuse
EC000103
cC
Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause exten-
sive electrical system damage and
possibly a fire.
Specified fuse:
20A
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1. Headlight connector
2. Bulb holder cover
EAU01079*
Headlight bulb replacement
If the headlight bulb burns out,
replace the bulb as follows:
1. Remove cowling A and B. (See
page 6-7 for removal and instal-
lation procedures.)
2. Disconnect the headlight con-
nector and remove the bulb hold-
er cover.
3. Remove the bulb holder.
NOTE:
Removal procedure is different
depending on the bulb holder type.
Remove your bulb holder by referring
to the above illustration.
4. Remove the defective bulb.EW000119
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Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a
bulb until it cools down.
Type 1Type 2
Type 3Type 4 Turn
Unhook
UnhockTurn5. Put a new bulb into position and
secure it in place with the bulb
holder.
EC000105
cC
Avoid touching the glass part of a
bulb. Keep it free from oil; other-
wise, the transparency of the
glass, life of the bulb, and lumi-
nous flux will be adversely affect-
ed. If oil gets on a bulb, thoroughly
clean it with a cloth moistened
with alcohol or lacquer thinner.
6. Install the bulb holder cover.
7. Install the headlight connector
and the cowling.
If the headlight beam adjustment
is necessary, ask a Yamaha
dealer to make adjustment.
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EAU01078
Taillight bulb replacement
1. Remove the seat.
2. Remove panel A. (See page
6-7 for panel removal and instal-
lation procedures.)
3. To remove the socket, turn it
counterclockwise.
1. Screw (´2)
2. Panel A
1
4. To remove the defective bulb,
turn it counterclockwise.
5. Push a new bulb into the socket
and turn it clockwise.
6. Install the socket and turn it
clockwise.
7. Install the panel and the seat.
1. Socket
12
EAU01095
Turn signal light bulb
replacement
1. Remove the screw and the lens.
2. Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
1. Lens
2. Screw
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1. Speedometer cable
EAU00894Front wheel removalEW000122
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8 8
It is advisable to have a
Yamaha dealer service the
wheel.
8 8
Securely support the motorcy-
cle so there is no danger of it
falling over.
1. Remove the speedometer cable
from the front wheel side.
2
1
1. Pinch bolt
2. Wheel axle
2. Loosen the pinch bolt and wheel
axle.
3. Elevate the front wheel by plac-
ing a suitable stand under the
engine.
4. Remove the wheel axle and the
front wheel.
NOTE:
Do not depress the brake lever when
the disc and caliper are separated.
1
1. Bulb
3. Install a new bulb by pushing it
inward and turning it clockwise.
4. Install the lens and tighten the
screw.
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3. Install the wheel axle and let the
motorcycle down.
4. Push down hard on the handle-
bars several times to check for
proper fork operation.
5. Tighten the wheel axle to the
specified torque.
6. Install the pinch bolt and tighten
it to the specified torque.
7. Install the speedometer cable.Tightening torque:
Wheel axle:
59 Nm (5.9 m0kg)
Pinch bolt:
20 Nm (2.0 m0kg)
312
EAU01618Rear wheel removalEW000122
w
8 8
It is advisable to have a
Yamaha dealer service the
wheel.
8 8
Securely support the motorcy-
cle so there is no danger of it
falling over.
1. Loosen the axle nut.
1. Locknut
2. Adjusting nut
3. Axle nut
EAU01394Front wheel installation
1. Install the speedometer gear unit
into the wheel hub. Make sure
the wheel hub and the
speedometer gear unit are
installed with the projections
meshed into the slots.
2. Lift up the wheel between the
front fork legs and guide the
brake disc between the brake
pads. Make sure the slot in the
speedometer gear unit fits over
the stopper on the front fork
outer tube.
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2. Elevate the rear wheel by placing
a suitable stand under the
engine.
3. Remove the axle nut.
4. Loosen the locknuts and chain
adjusting nuts on each side.
5. Push the wheel forward and
remove the drive chain.
6. While supporting the brake
caliper, pull out the wheel axle.
7. Remove the wheel assembly.
NOTE:
8Do not depress the brake pedal
when the disc and caliper are
separated.
8You do not have to disassemble
the chain in order to remove or
install the rear wheel.
EAU01620
Rear wheel installation
1. Install the rear brake caliper.
Make sure the slot in the caliper
bracket is fit over the stopper on
the swingarm.
2. Install the rear wheel and chain.
Guide the brake disc between
the brake pads. Make sure there
is enough gap between the
brake pads before inserting the
brake disc.
3. Install the wheel axle and axle
nut, and let the motorcycle down.
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