battery YAMAHA TMAX 2015 User Guide

INSTRUMENT AND CONTROL FUNCTIONS
4-25
1
2
34
5
6
7
8
9
10
11
12
EAU63800
Auxiliary DC connector
WARNING
EWA12532
To prevent electrical shock or
short-circuiting, make sure that the
cap is installed when the auxiliaryDC connector is not being used.NOTICE
ECA20090
The accessory connected to the
auxiliary DC connector should not
be used with the engine turned off,
and the load must never exceed 24
W (2 A), otherwise the fuse may blowor the battery may discharge. This vehicle is equipped with an auxilia-
ry DC connector. A 12–V accessory
connected to the auxiliary DC connec-
tor can be used when the vehicle power
is on.1. Auxiliary DC connector cap
1
1. Auxiliary DC connector
1
2PW-9-E0_1.book 25 ページ ２０１５年２月１９日　木曜日　午後３時３０分

OPERATION AND IMPORTANT RIDING POINTS
6-2
1
2
3
4
56
7
8
9
10
11
12 the steering lock (if applied) will be
released. The engine trouble
warning light should come on for a
few seconds and then go off.
For ABS models:
The ABS warning light should
come on when the power of the ve-
hicle is turned on, and go off once
the vehicle reaches a traveling
speed of 10 km/h (6 mi/h) or high-
er.
NOTICE
ECA21980
If the engine warning light or the
ABS warning light (for
ABS-equipped models) does not
come on and then go off as ex-
plained above, see page 4-1 for thewarning light circuit check.
3. Close the throttle completely.
4. Start the engine by pushing the “ON/ ” switch while applying the
front or rear brake.
If the engine does not start within 5
seconds of pressing the “ON/ ”
switch, wait 10 seconds before
pressing the switch again to allow the battery voltage to restore.
NOTICE
ECA11043
For maximum engine life, never ac-
celerate hard when the engine iscold!
EAU45093
Starting off1. While pulling the rear brake lever
with your left hand and holding the
grab bar with your right hand, push
the scooter off the centerstand.
2. Sit astride the seat, and then ad- just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signals off.1. Grab bar
1
2PW-9-E0_1.book 2 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-28
1
2
3
4
5
678
9
10
11
12
EAU23292
Checking the wheel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU63751
BatteryThe battery is located behind the auxil-
iary DC connector. (See page 4-25.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possi ble if it seems to
have discharged. Keep in mind that the
1. Negative battery lead (black)
2. Positive battery lead (red)
3. Battery
2
3 1
2PW-9-E0_1.book 28 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-29
1
2
3
4
5
67
8
9
10
11
12 battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional batterycharger will damage the battery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure turn the vehicle
power off, then disconnect the
negative lead before discon-
necting the positive lead.
[ECA21900]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install-
ing the battery, connect the positive lead before connecting
the negative lead.
[ECA21910]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery cancause permanent battery damage.
EAU54023
Replacing the fusesThe main fuse box and the fuse box,
which contains the fuses for the individ-
ual circuits, are located under panel B.
(See page 7-8.)
If a fuse is blown, replace it as follows.1. Turn the vehicle power off.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
2PW-9-E0_1.book 29 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-34
1
2
3
4
5
678
9
10
11
12
3. Remove the burnt-out bulb by pull-
ing it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the license plate light unit by installing the screws.
EAU61562
TroubleshootingAlthough Yamaha scooters receive a
thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your scooter re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the scooter prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
WARNING
EWA15142
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or
property damage.
Smart key system troubleshooting
Please check the following items when
the smart key system does not work.
Is the smart key turned on? (See
page 3-5.)

Is the smart key battery dis-
charged? (See page 3-6.)

Is the smart key battery installed
correctly? (See page 3-6.)

Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)

Are you using the smart key that is
registered to the vehicle?

Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 7-28.)
If the smart key system does not work
after checking the above-mentioned
1. License plate light unit
2. License plate light bulb socket
1 2
2PW-9-E0_1.book 34 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-36
1
2
3
4
5
678
9
10
11
12
EAU42505
Troubleshooting chartsStarting problems or poor engine performance
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
2PW-9-E0_1.book 36 ページ ２０１５年２月１９日　木曜日　午後３時３０分

PERIODIC MAINTENANCE AND ADJUSTMENT
7-38
1
2
3
4
5
678
9
10
11
12
EAU61545
Emergency modeWhen the smart key is lost, damaged,
or its battery has discharged, the vehi-
cle can still be turned on and the engine
started. You will need a mechanical key
and the smart key system identification
number. (See page 3-3.) To operate
the vehicle in emergency mode, carry
out the following steps.TIPEmergency mode operation will be
cancelled if the respective steps are not
carried out within the time set for each
operation or if the “OFF/LOCK” switchis pushed. 1. Stop the vehicle in a safe place.
2. Unlock the seat by inserting the mechanical key into the lock inside
the front storage compartment and
turn it clockwise. 3. Open the seat and check that the
trunk light comes on.
4. Push the “ON/ ” switch once.
5. Without completely shutting the seat, raise and lower it three times
within 10 seconds.
TIPUse the rear storage compartment light
as a guide when raising and loweringthe seat.
The smart key system indicator
light on the speedometer will come
on for three seconds to indicate
the transition to emergency mode. 6. After the smart key system indica-
tor light goes off, use the “SEAT
OPEN/ ” switch to enter the
identification number. Refer to the
following procedure on how to in-
put the identification number.
1. Smart key system indicator light “ ”
1. Identification number
1
1 1
2PW-9-E0_1.book 38 ページ ２０１５年２月１９日　木曜日　午後３時３０分

SCOOTER CARE AND STORAGE
8-4
1
2
3
4
5
6
78
9
10
11
12
EAU36554
StorageShort-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the scoot-
er.NOTICE
ECA10821

Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your scooter for several
months: 1. Follow all the instructions in the “Care” section of this chapter. 2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to pro- tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps and the spark plugs.
b. Pour a teaspoonful of engine oil into the spark plug bores.
c. Install the spark plug caps onto the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps from the spark plugs, and then
install the spark plugs and the
spark plug caps. WARNING!
To prevent damage or injury
from sparking, make sure to
ground the spark plug elec-
trodes while turning the en-
gine over.
[EWA10952]
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0  C (30 F) or more than 30
 C (90 F)]. For more information
on storing the battery, see page
7-28.TIPMake any necessary repairs beforestoring the scooter.
2PW-9-E0_1.book 4 ページ ２０１５年２月１９日　木曜日　午後３時３０分

SPECIFICATIONS
9-2
1
2
3
4
5
6
7
89
10
11
12
Size: 160/60R15 M/C 67H
Manufacturer/model:
DUNLOP/GPR-100Loading:Maximum load:XP500 196 kg (432 lb)
XP500A 193 kg (425 lb)
* (Total weight of rider, passenger, cargo and accessories)Tire air pressure (measured on cold
tires):Loading condition:0–90 kg (0–198 lb)
Front:225 kPa (2.25 kgf/cm
2, 33 psi)
Rear: 250 kPa (2.50 kgf/cm2, 36 psi)
Loading condition: XP500 90–196 kg (198–432 lb)
XP500A 90–193 kg (198–425 lb)
Front:225 kPa (2.25 kgf/cm2, 33 psi)
Rear:
280 kPa (2.80 kgf/cm2, 41 psi)
Front wheel:Wheel type: Cast wheel
Rim size:
15M/C x MT3.50Rear wheel:Wheel type:Cast wheel Rim size:
15M/C x MT5.00
Front brake:Type:Dual disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:Single disc brake
Operation:
Left hand operation
Specified brake fluid: DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 120 mm (4.7 in)Rear suspension:Type:Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel:
116 mm (4.6 in)Electrical system:Ignition system:TCI Charging system:
AC magneto
Battery:Model:YTZ12S
Voltage, capacity: 12 V, 11.0 AhBulb voltage, wattage  quantity:Headlight:
LED
Tail/brake light: LED
Front turn signal light:
12 V, 21.0 W  2
Rear turn signal light: 12 V, 21.0 W  2
Auxiliary light: LED
License plate light:
12 V, 5.0 W  1
Meter lighting: LED
High beam indicator light: LED
Turn signal indicator light:
LED
Engine trouble warning light: LED
ABS warning light: XP500A LED
Smart key system indicator light:
LED
2PW-9-E0_1.book 2 ページ ２０１５年２月１９日　木曜日　午後３時３０分

11-1
1
2
3
4
5
6
7
8
9
1011
12
INDEXAABS (for ABS models) .............................4-13
ABS warning light (for ABS models) ..........4-1
Acceleration and deceleration....................6-3
Air filter element, replacing ......................7-16
Auxiliary DC connector ............................4-25
Auxiliary light ............................................7-32BBattery......................................................7-28
Brake fluid, changing ...............................7-24
Brake fluid level, checking .......................7-23
Brake lever, front......................................4-11
Brake lever, rear ......................................4-11
Brake levers, lubricating...........................7-25
Braking .......................................................6-3CCables, checking and lubricating .............7-25
Care ...........................................................8-1
Catalytic converter ...................................4-16
Centerstand and sidestand, checking and lubricating .......................................7-26
Coolant.....................................................7-14DDimmer switch .........................................4-10
Drive belt slack.........................................7-24EEmergency mode .....................................7-38
Engine break-in ..........................................6-4
Engine idling speed..................................7-16
Engine oil and oil filter cartridge ...............7-11
Engine serial number ...............................10-1
Engine stop switch ...................................4-10
Engine trouble warning light.......................4-1
FFront and rear brak e lever free play,
checking ................................................ 7-20
Front and rear brake pads, checking ....... 7-22
Front fork, checking ................................. 7-27
Fuel.......................................................... 4-15
Fuel consumption, tips for reducing........... 6-4
Fuel tank cap ........................................... 4-14
Fuses, replacing ...................................... 7-29HHandlebar switches ................................... 4-9
Hazard switch .......................................... 4-10
Headlights................................................ 7-31
Helmet holder .......................................... 4-17
High beam indicator light ........................... 4-1
Horn switch .............................................. 4-10
How to lock the steering ............................ 3-9IIdentification numbers ............................. 10-1
Ignition circuit cut-off system ................... 4-23
Indicator lights and warning lights ............. 4-1KKey, handling of smart and mechanical
key........................................................... 3-3LLicense plate light bulb, replacing ........... 7-33MMaintenance and lubrication, periodic ....... 7-4
Maintenance, emission control system...... 7-3
Matte color, caution ................................... 8-1
Model label .............................................. 10-2
Multi-function display ................................. 4-3OON/Start switch........................................ 4-10 Operating range of the smart key
system .................................................... 3-2
PPanels, removing and installing ................ 7-8
Parking ...................................................... 6-5
Parking mode .......................................... 3-10
Part locations ............................................ 2-1
Pass switch ............................................. 4-10
Powering off the vehicle ............................ 3-8RRear brake lock cable, adjusting ............. 7-21
Rear brake lock, checking ....................... 7-22
Rear brake lock lever .............................. 4-12
Rear view mirrors .................................... 4-21
Rider backrest, adjusting......................... 4-17SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat opening and closing .......................... 3-9
Shock absorber assembly ....................... 4-22
Sidestand ................................................ 4-22
Smart key .................................................. 3-5
Smart key battery, replacing ..................... 3-6
Smart key system...................................... 3-1
Smart key system indicator light ............... 4-2
Spark plugs, checking ............................. 7-10
Specifications ............................................ 9-1
Speedometer............................................. 4-2
Starting off ................................................. 6-2
Starting the engine .................................... 6-1
Steering, checking................................... 7-27
Storage...................................................... 8-4
Storage compartments ............................ 4-18
2PW-9-E0_1.book 1 ページ ２０１５年２月１９日　木曜日　午後３時３０分