light YAMAHA TZR50 2012 Owner's Manual

1. Unhook the headlight bulb holder
2. Take the headlight bulb holder off
3. Headlight bulb holder
3. Place a new headlight bulb intoposition, and then secure it with
the bulb holder.
4. Connect the headlight lead con- nectors, and then install the bulb
cover.
5. Have a Yamaha dealer adjust the headlight beam if necessary.
EAU24133
Replacing the tail/brake light
bulb
1. Remove the tail/brake light lensby removing the screws.
1. Screw
2. Tail/Brake light lens
3. Tail/brake light bulb
2. Remove the burnt-out bulb bypushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10681] EAUS1352
Replacing a front turn signal
light bulb
ECA10670
It is advisable to have a Yamaha
dealer perform this job.
1. Remove the socket (together
with the bulb) by turning it coun-
terclockwise for the right turn sig-
nal and turning it clockwise for
the left turn signal.
1. Turn signal light bulb socket
2. Remove the burnt out bulb bypulling it out.
NOTICE
PERIODIC MAINTENANCE AND ADJUSTMENT
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1. Turn signal light bulb
3. Insert a new bulb into the socket.
4. Install the socket (together withthe bulb) by turning it clockwise
for the right turn signal and tur-
ning it counterclockwise for the
left turn signal.
EAUS1610
Replacing a rear turn signal
light bulb
1. Remove the turn signal lens byremoving the screw.
1. Screw
2. Turn signal light bulb
3. Turn signal light lens
2. Remove the burnt-out bulb bypushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
tighten the screw, otherwise
the lens may break.
[ECA11191] EAUM1461
Replacing the license plate
light bulb
1. Remove the license plate light
cover by removing the screw.
1. Screw
2. License plate light cover
3. License plate light bulb socket
2. Remove the socket (togetherwith the bulb) by pulling it out.
PERIODIC MAINTENANCE AND ADJUSTMENT
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1. Bulb
3. Remove the burnt out bulb bypulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the license plate light cover by installing the screw.
EAU25871
Troubleshooting
Although Yamaha motorcycles recei-
ve a thorough inspection before ship-
ment from the factory, trouble may
occur during operation. Any problem
in the fuel, compression, or ignition
systems, for example, can cause poor
starting and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcy-
cle require any repair, take it to a
Yamaha dealer, whose skilled techni-
cians have the necessary tools, expe-
rience, and know-how to service the
motorcycle properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
EWA15141
When checking the fuel system, do
not smoke, and make sure there
are no open flames or sparks in the
area, including pilot lights from
water heaters or furnaces. Gasoli-
ne or gasoline vapors can ignite or
explode, causing severe injury or
property damage.
WARNING
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MOTORCYCLE CARE AND STORAGE
7-1
7
EAU37833
Matte color caution
ECA15192
Some models are equipped with
matte colored finished parts. Be
sure to consult a Yamaha dealer for
advice on what products to use
before cleaning the vehicle.
Using a brush, harsh chemical pro-
ducts or cleaning compounds
when cleaning these parts will
scratch or damage their surface.
Wax also should not be applied to
any matte colored finished parts.
EAU26004
Care
While the open design of a motorcy-
cle reveals the attractiveness of the
technology, it also makes it more vul-
nerable. Rust and corrosion can
develop even if high-quality compo-
nents are used. A rusty exhaust pipe
may go unnoticed on a car, however,
it detracts from the overall appearan-
ce of a motorcycle. Frequent and pro-
per care does not only comply with
the terms of the warranty, but it will
also keep your motorcycle looking
good, extend its life and optimize its
performance.
Before cleaning1. Cover the muffler outlet with a plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers as well as all electrical
couplers and connectors, inclu-
ding the spark plug cap, are
tightly installed.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase,
with a degreasing agent and a brush, but never apply such pro-
ducts onto seals, gaskets, sproc-
kets, the drive chain and wheel
axles. Always rinse the dirt and
degreaser off with water.
Cleaning
ECA10772
Avoid using strong acidic whe-
el cleaners, especially on spo-
ked wheels. If such products
are used on hard-to-remove
dirt, do not leave the cleaner on
the affected area any longer
than instructed. Also, tho-
roughly rinse the area off with
water, immediately dry it, and
then apply a corrosion protec-
tion spray.
Improper cleaning can damage
plastic parts (such as cowlings,
panels, windshields, headlight
lenses, meter lenses, etc.) and
the mufflers. Use only a soft,
clean cloth or sponge with
water to clean plastic. Howe-
ver, if the plastic parts cannot
be thoroughly cleaned with
NOTICE
NOTICE
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water, diluted mild detergent
with water may be used. Be
sure to rinse off any detergent
residue using plenty of water,
as it is harmful to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm
water since it increases the
corrosive action of the salt.
[ECA10791]
2. Apply a corrosion protection spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning 1. Dry the motorcycle with a cha- mois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
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4. To prevent corrosion, it is recom-mended to apply a corrosion pro-
tection spray on all metal, inclu-
ding chrome- and nickel-plated,
surfaces.
5. Use spray oil as a universal clea- ner to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry comple- tely before storing or covering it.
EWA11131
Contaminants on the brakes or
tires can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent. Before riding at hig-
her speeds, test the motorcy-
cle’s braking performance and
cornering behavior.
ECA10800
Apply spray oil and wax spa-
ringly and make sure to wipe
off any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
TIP
Consult a Yamaha dealer for
advice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from
the lens.
EAU37222
Storage
Short-term
Always store your motorcycle in a
cool, dry place and, if necessary, pro-
tect it against dust with a porous
cover. Be sure the engine and the
exhaust system are cool before cove-
ring the motorcycle.
ECA10810
Storing the motorcycle in a
poorly ventilated room or cove-
ring it with a tarp, while it is still
wet, will allow water and humi-
dity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your motorcycle for
several months:1. Follow all the instructions in the “Care” section of this chapter.
NOTICE
NOTICE
WARNING
MOTORCYCLE CARE AND STORAGE
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Caster angle:25.00 º
Trail: 90 mm (3.5 in)
Front tire:Type:Tubeless
Size: 100/80 17 (52H)
Manufacturer/model: Pirelli / Sport Demon
Manufacturer/model: Continental/Conti-Twist SM
Rear tire:Type:Tubeless
Size: 130/70 17 (62H)
Manufacturer/model: Pirelli / Sport Demon
Manufacturer/model: Continental/Conti-Twist SM
Maximum load: 196 kg (432 lb)
Tire air pressure (measured on cold
tires):
Loading condition:0–90 kg (0–198 lb)
Front: 180 kPa (1.80 kgf/cm
2, 26 psi, 1.80 bar)
Rear: 200 kPa (2.00 kgf/cm
2, 29 psi, 2.00 bar)
Loading condition: 90–193 kg (198–425 lb) Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear: 230 kPa (2.30 kgf/cm
2, 33 psi, 2.30 bar)High-speed riding:Front:190 kPa (1.90 kgf/cm2, 28 psi, 1.90 bar)
Rear: 230 kPa (2.30 kgf/cm
2, 33 psi, 2.30 bar)
Front wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT2.50
Rear wheel:Wheel type:Cast wheel
Rim size: 17M/C x MT3.50
Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:Type:Single disc brake
Operation: Right foot operation
Recommended fluid: DOT 4
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 108.0 mm (4.25 in)
Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 89.2 mm (3.51 in)
Electrical system:Ignition system:DC CDI
Charging system: Flywheel magneto
Battery:Model:GT4L-BS
Voltage, capacity: 12 V, 3.0 Ah
Headlight:Bulb type:Incandescence
Bulb voltage, wattage x quantity:Headlight:12 V, 25 W/25 W x 2
Headlight: 12 V, 25 W x 2
Tail/brake light: 12 V, 5.0 W/21.0 W x 1
SPECIFICATIONS
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Front turn signal light:12 V, 16.0 W x 2
Rear turn signal light: 12 V, 10.0 W x 2
License plate light: 12 V, 5.0 W x 1
Meter lighting: LED
Neutral indicator light: LED
Oil level warning light: LED
Turn signal indicator light: LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
Fuses:Main fuse:10.0 A
Spare fuse: 10.0 A
SPECIFICATIONS
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AAir filter element .......................................6-17
Anti-theft device housing .........................3-13
Autolube pump, adjusting........................6-28
BBattery......................................................6-32
Brake and clutch levers, checking andlubricating ..............................................6-29
Brake and shift pedals, checking and lubricating ..............................................6-29
Brake fluid level, checking .......................6-24
Brake fluid, changing ...............................6-25
Brake lever .................................................3-6
Brake light switches .................................6-23
Brake pedal ................................................3-6
Brake pedal free play, adjusting ..............6-22
CCables, checking and lubricating ............6-28
Carburetor, adjusting ...............................6-17
Care............................................................7-1
Catalytic converter .....................................3-9
Clutch lever ................................................3-5
Clutch lever free play, adjusting...............6-21
Coolant.....................................................6-14
Coolant temperature warning light ............3-3
Cowlings and panels, removing and installing ...................................................6-8
DDimmer switch ...........................................3-5
Drive chain slack ......................................6-25
Drive chain, cleaning and lubricating.......6-27
EEngine break-in ..........................................5-3
Engine idling speed .................................6-18 Engine oil .................................................3-10
Engine stop switch ....................................3-5
Engine trouble warning light ......................3-3
Engine, starting a warm .............................5-2
FFront and rear brake pads, checking ......6-23
Front brake lever free play, checking.......6-22
Front fork, checking .................................6-31
Fuel ............................................................3-8
Fuel cock..................................................3-11
Fuel consumption, tips for reducing ..........5-3
Fuel tank breather/overflow hose ..............3-9
Fuel tank cap .............................................3-7
Fuse, replacing.........................................6-33
HHandlebar switches ...................................3-4
Headlight bulb, replacing .........................6-34
Horn switch ................................................3-5
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-14
Indicator and warning lights ......................3-2
LLicense plate light bulb, replacing ...........6-36
MMain switch/steering lock ..........................3-1
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
NNeutral indicator light.................................3-2
OOil level warning light .................................3-2
PParking .......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-5
RRear view mirrors .....................................3-13
SSafety information ......................................1-1
Seat ..........................................................3-12
Shift pedal ..................................................3-6
Shift pedal position, adjusting .................6-22
Shifting .......................................................5-2
Sidestand .................................................3-14
Sidestand, checking and lubricating .......6-30
Spark plug, checking ...............................6-11
Specifications.............................................8-1
Speedometer unit ......................................3-3
Start switch ................................................3-5
Starter (choke) lever .................................3-12
Starting a cold engine ................................5-1
Steering, checking ...................................6-31
Storage.......................................................7-3
TTachometer ................................................3-4
Tail/brake light bulb, replacing .................6-35
Throttle grip and cable, checking
and lubricating .......................................6-28
Throttle grip free play, adjusting ..............6-18
Tires .........................................................6-19
Tool kit ........................................................6-1
Transmission oil .......................................6-13
Troubleshooting .......................................6-37
Troubleshooting charts ............................6-38
Turn signal indicator light ...........................3-2
INDEX
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Turn signal light bulb (front), replacing ....6-35
Turn signal light bulb (rear), replacing......6-36
Turn signal switch ......................................3-5
VVehicle identification number .....................9-1
WWheel bearings, checking........................6-32
Wheels .....................................................6-21
INDEX
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