YAMAHA VX110 2005 User Guide

YAMAHA VX110 2005 User Guide VX110 2005 YAMAHA YAMAHA https://www.carmanualsonline.info/img/51/57494/w960_57494-0.png YAMAHA VX110 2005 User Guide
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Page 11 of 347

YAMAHA VX110 2005 User Guide 1-2
E
GEN
INFO
 SAFETY WHILE WORKING
 SAFETY WHILE WORKING
To prevent and accident or injury and to
ensure quality service, follow the safety proce-
dures provided below.
FIRE PREVENTION
Gasoline is h

Page 12 of 347

YAMAHA VX110 2005 User Guide 1-3
E
GEN
INFO
 SAFETY WHILE WORKING
Under normal conditions, the lubricants men-
tioned in this manual should not harm or be
hazardous to your skin. However, you should
follow these precautions to mi

Page 13 of 347

YAMAHA VX110 2005 User Guide 1-4
E
GEN
INFO
 SAFETY WHILE WORKING
3.Non-reusable parts
Always use new gaskets, seals, O-rings,
oil seals, cotter pins, circlips, etc., when
installing or assembling parts.
DISASSEMBLY AND ASSEMBLY

Page 14 of 347

YAMAHA VX110 2005 User Guide 1-5
E
GEN
INFO
SPECIAL SERVICE TOOLS
SPECIAL SERVICE TOOLS
Using the correct special service tools recom-
mended by Yamaha, will aid the work and
enable accurate assembly and tune-up. Impro-
visations

Page 15 of 347

YAMAHA VX110 2005 User Guide 1-6
E
GEN
INFO
SPECIAL SERVICE TOOLS
0
Compression gauge extension
P/N. 90890-06582
A
Cylinder gauge set
P/N. YU-03017
90890-06759
B
Compression gauge
P/N. YU-33223-1
90890-03160
C
Peak voltage adapte

Page 16 of 347

YAMAHA VX110 2005 User Guide 1-7
E
GEN
INFO
SPECIAL SERVICE TOOLS
K
Yamaha diagnostic system
P/N. 60V-85300-02-00
L
Yamaha diagnostic system
P/N. 60V-WS853-03
L
60V-WS853-03
K60V-85300-02-00
REMOVAL AND INSTALLATION
1
Oil filter

Page 17 of 347

YAMAHA VX110 2005 User Guide 1-8
E
GEN
INFO
SPECIAL SERVICE TOOLS
7
Forward gear bearing cup installer
(reduction drive gear)
P/N. YB-06276-B
8
Ball bearing attachment
(reduction drive gear)
P/N. 90890-06657
9
Valve spring compre

Page 18 of 347

YAMAHA VX110 2005 User Guide 1-9
E
GEN
INFO
SPECIAL SERVICE TOOLS
E
Valve seat cutter holder
P/N. 90890-06811 (ø4.0 mm)
90890-06812 (ø4.5 mm)
F
Neway valve seat cutter kit
P/N. YM-91044
G
Piston ring compressor
P/N. YM-08037
90

Page 19 of 347

YAMAHA VX110 2005 User Guide 1-10
E
GEN
INFO
SPECIAL SERVICE TOOLS
P
Outer race installer—forward gear
(jet pump oil seal and reduction drive gear)
P/N. YB-06085
Q
Ball bearing attachment 
(jet pump oil seal and reduction drive

Page 20 of 347

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