YAMAHA VX110 2005 Workshop Manual

2-20
ESPECCABLE AND HOSE ROUTING
12
Ð
Ò
Ó
Õ
Î
ÍÌ
È
É
È
É
Ñ
Ô
3
4
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4
B
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5
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A
A
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H
H
G
G
JK
0
Q
L
Ê
Ë
ÏTo ventilation socket
ÐTo fuel tank
ÑPoint the arrow on the cover toward the fuel
tank.
ÒFasten the fuel hose with a plastic tie.
ÓTo fuse box
ÔFasten the wiring harness with a plastic tie at
the white tape.
ÕTo ECM
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2-21
ESPECCABLE AND HOSE ROUTING
A
B
C
D
2
4
2
5
6
7
8
3
2
28
Ñ
Ê
Ó Ò
Ê
ÊÍ
É
Ë
F-FE-E
2
1222
2
2
Õ
ÈÐ
Ô
ÎÌÏ
F
F
E
E
D C
A
B
2
1Cooling water inlet hose
2Cooling water hose
3Cooling water outlet hose
4Flushing hose
5Cylinder head breather hose
6Oil separator breather hose (to oil tank)
7Oil separator breather hose (to air intake duct)
8Cooling water pilot outlet hoseÈTo install the cooling water outlet hose, align the
white paint mark on the cooling water hose with
the projection of the hose joint.
ÉTo transom plate
ÊFasten the cooling water outlet hose with a plas-
tic tie.
Ë25–45 mm (0.98–1.77 in)
ÌFasten the oil separator breather (to oil tank)
hose and cooling water hose with a holder.
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2-22
ESPECCABLE AND HOSE ROUTING
A
B
C
D
2
4
2
5
6
7
8
3
2
28
Ñ
Ê
Ó Ò
Ê
ÊÍ
É
Ë
F-FE-E
2
1222
2
2
Õ
ÈÐ
Ô
ÎÌÏ
F
F
E
E
D C
A
B
2
ÍFasten the oil separator breather hose (to air
intake duct) and cooling water hose with a
holder.
ÎFace the ends of the hose clamp towards the
starboard (right) side of the watercraft.
ÏInsert the cooling water hose to the paint mark.
ÐTo install the cooling water hose, align the white
paint mark on the cooling water hose with the
arrow mark of the hose joint.ÑInstall the cooling water hose with the white
paint mark facing up.
ÒTo cooling water pilot outlet
ÓFace the ends of the hose clamp towards the
bow.
ÔInstall the hose onto the cooling water pipe until
the pipe reaches the curve in the hose.
ÕInsert the plastic tie completely into the hole in
the boss on the cylinder block.
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2-23
ESPECCABLE AND HOSE ROUTING
13
90A
C B
88
4567
2
E
D
F
È
É
Í
Ê
Ë
Ì A-A
AA
Î
1Oil separator breather hose (to air intake duct)
2Wiring harness
3Ignition coil lead #1
4Ignition coil lead #2
5Ignition coil lead #3
6Ignition coil lead #4
7Cam position sensor
8Ignition coil
9ECM
0Rectifier/regulator
AOil pressure switch couplerBThermoswitch (exhaust) coupler
CGround lead plate
DWiring harness
EThermoswitch (exhaust) lead
FOil pressure switch lead
ÈFasten the oil separator breather hose (to air
intake duct) at the paint mark with a holder.
É15–25 mm (0.59–0.98 in)
ÊTo fuse box
ËTo multifunction meter
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2-24
ESPECCABLE AND HOSE ROUTING
13
90A
C B
88
4567
2
E
D
F
È
É
Í
Ê
Ë
Ì A-A
AA
Î
ÌTo generator
ÍFasten the thermoswitch (exhaust) lead at the
protective sleeve, the oil pressure switch lead at
the corrugated tube, and the wiring harness at
the tape on the harness with a plastic tie.
Î60–80 mm (2.36–3.15 in)
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2-25
ESPECCABLE AND HOSE ROUTING
D-D
A-A
B-B
0
8
5
C-C
9
5 Ú
Ù
É
È
Ð
DD
5
6
A
A
1
2
7
34
Î
Ó ÒÌÑÑÌÑ
Ì
Ì
Ë Ë
Ê
Ø×Ö Ô
Õ
Í
Ï
C
CB
B
1Ignition coil
2Fuel rail
3Fuel injector coupler
4Throttle body assembly coupler
5Wiring harness
6Engine temperature sensor lead
7Sensor assembly (intake air pressure and intake
air temperature)
8Cam position sensor coupler
9Cam position sensor lead
0Oil pressure switchÈTo engine temperature sensor
ÉTo thermoswitch (engine)
ÊRoute the engine thermoswitch lead and engine
temperature sensor lead through the corrugated
tube.
ËMore than 10 mm (0.39 in)
ÌDo not leave any slack in the lead.
ÍAttach the thermoswitch (engine) coupler to the
bracket.
ÎAttach a joint connector to the bracket.
ÏPass the fuel injector leads under the fuel rail.
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2-26
ESPECCABLE AND HOSE ROUTING
D-D
A-A
B-B
0
8
5
C-C
9
5 Ú
Ù
É
È
Ð
DD
5
6
A
A
1
2
7
34
Î
Ó ÒÌÑÑÌÑ
Ì
Ì
Ë Ë
Ê
Ø×Ö Ô
Õ
Í
Ï
C
CB
B
ÐInsert the plastic tie completely into the hole in
the engine hanger.
ÑFasten the wiring harness to a bracket on the
fuel rail with a plastic tie.
ÒFasten the wiring harness and cam position
sensor within the range shown in the illustration
with a plastic tie.
ÓSplit in wiring harness
ÔTo cam position sensorÕPass fuel injector lead #4 under the sensor
assembly (intake air pressure and intake air
temperature) lead.
ÖTo oil pressure switch
×To thermoswitch (exhaust)
ØTo ground lead plate
ÙBow end
ÚMake sure that the rubber boot is fitted properly
without any folds.
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1
2
3
4
5
6
7
8
9
CHAPTER 3
PERIODIC INSPECTION AND ADJUSTMENT
MAINTENANCE INTERVAL CHART .............................................................. 3-1
PERIODIC SERVICE ....................................................................................... 3-2
CONTROL SYSTEM ................................................................................. 3-2
Steering column inspection ................................................................. 3-2
Steering cable inspection and adjustment .......................................... 3-2
Throttle cable inspection and adjustment............................................ 3-4
Shift cable inspection and adjustment (Deluxe model only)................ 3-5
Trolling speed inspection .................................................................... 3-6
FUEL SYSTEM.......................................................................................... 3-7
Fuel line inspection ............................................................................. 3-7
Water separator inspection ................................................................. 3-8
POWER UNIT............................................................................................ 3-8
Valve clearance adjustment ................................................................ 3-8
Engine oil level check........................................................................ 3-14
Engine oil change — using oil changer ............................................. 3-16
Air filter element clean....................................................................... 3-18
Spark plug inspection ........................................................................ 3-20
ELECTRICAL .......................................................................................... 3-22
Battery inspection.............................................................................. 3-22
JET PUMP UNIT ..................................................................................... 3-25
Impeller inspection ............................................................................ 3-25
Water inlet strainer inspection ........................................................... 3-25
BILGE PUMP........................................................................................... 3-26
Bilge strainer inspection .................................................................... 3-26
GENERAL ............................................................................................... 3-26
Drain plug inspection......................................................................... 3-26
Lubrication points .............................................................................. 3-26
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3-1
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MAINTENANCE INTERVAL CHART
MAINTENANCE INTERVAL CHART
The following chart should be considered strictly as a guide to general maintenance intervals.
Depending on operating conditions, the intervals of maintenance should be changed.
*1: After every use
MAINTENANCE INTERVAL INITIALTHEREAFTER
EVERYPAGE
10 hours 50 hours 100 hours 100 hours 200 hours
ITEM6
months12
months12
months24
months
Spark plug Inspect, clean, adjust 3-20
Lubrication points Lubricate 3-26
Fuel system Inspect3-7
Fuel tank Inspect, clean 3-7
Trolling speed Inspect3-6
Throttle shaft Inspect—
Cooling water passages Flush *1 —
Water inlet strainer Inspect, clean —
Bilge strainer Clean3-26
Impeller Inspect3-25
Jet thrust nozzle angle Inspect, adjust 3-2
Shift cable and
mechanism
(Deluxe model only)Inspect, adjust 3-5
Throttle cable Inspect, adjust 3-4
Stern drain plugs Inspect, replace 3-26
Battery Inspect 3-22
Rubber coupling Inspect—
Engine mount Inspect5-7
Nuts and bolts Inspect—
Air filter Inspect, replace 3-18
Engine oil Replace 3-14
Engine oil filter Replace 3-16
Valve clearance Inspect, adjust 3-8
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