diagram YAMAHA WR 250F 2015 Service Manual

COOLING SYSTEM
9-26
EAS2GB2373TROUBLESHOOTING
The radiator fan motor fails to turn.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left)
3. Air scoop (left/right)
4. Fuel tank
1. Check the fuse.
Refer to “CHECKING THE FUSES”
on page 9-68.NG 
Replace the fuse(s).
OK 
2. Check the battery.
Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69.NG 
• Clean the battery terminals.
• Recharge or replace the battery.
OK 
3. Check the main relay.
Refer to “CHECKING THE RE-
LAYS” on page 9-72.NG 
Replace the main relay.
OK 
4. Check the radiator fan motor.
Refer to “CHECKING THE RADIA-
TOR FAN MOTOR” on page 9-78.NG 
Replace the radiator fan motor.
OK 
5. Check the radiator fan motor relay.
Refer to “CHECKING THE RE-
LAYS” on page 9-72.NG 
Replace the radiator fan motor relay.
OK 
6. Check the coolant temperature sen-
sor.
Refer to “CHECKING THE COOL-
ANT TEMPERATURE SENSOR”
on page 9-78.NG 
Replace the coolant temperature sensor.
OK 
7. Check the entire cooling system’s
wiring.
Refer to “CIRCUIT DIAGRAM” on
page 9-16.NG 
Properly connect or repair the cooling sys-
tem’s wiring.
OK 
Replace the ECU.

FUEL INJECTION SYSTEM
9-28 FUEL INJECTION SYSTEM
EAS2GB2375CIRCUIT DIAGRAM
ONOFF
ONOFF
B
AA
BBB
BBB
RRR
RRR/L
Br Br Br
Br Br
WWW(Gy)
(Gy)B/LGyWW WB Gy
B R
W W WWW W
BR
R,R/Y
G
R
Y/B
R,R/W
Br
RL/R
(B)R/YR/WBr/WL/G
Br/W,BrL/W
(B) (B)Br BrL/Y Y/R
G/YBrBBBrBrL/YY/W
(B)(B)BB GG/Y
RR/L
R Lg
W/B
(B) B
GyBrRW/BB/LLYPG/WB/Y
R/BLgG/YW
Br/W
OL/RY/BB/OL/BSbY/R L/Y P/L
Y/G
(Gy)R/L R/BR/LB/Y
R/WR/L
R/W,BrP/L
R/L R/L
(B)
(B)
(B)
(L)
(L)(B) BR/LLBR/L R/L R/L R/L R/L B/L B/L B/L B/L B/L B/L B/LLLLLBBBB
Br Br Br Br
B/LBr/W
B/LG/WLYB/L
B/LPLB/LY/GL
(B)
(B)B/OBB BSbW/B
Sb
SbG/B
L/G,L/WL/BBrG/BG/BB
BB
(B)
(B)L/BBB B
Br Br
Br BrBr
BB LY
(B)
(B)
(B)
(B) GB
Ch Dg
Y BBr R
B W
B/WR W
Ch DgYBBrR/WBW
(B)BRW
BBBBBB
RRRRRR/L
BrBrBrBrBr
Br
Br
BrBrBrBrR/LR/LR/LR/LR/L
B
LLLP
PL
Y
Y
RR
Br
R/LR/L
R/L
P/L
P/L
R/L
R/L
R/L
R/B
R/B
L/RL/Y
L/Y
Y/R
Y/R
G/Y
G/YG/Y
G/Y
B/Y
B/Y
R/LB/LB/L
B/LB/LB/LY/G
Y/GB/L
B/OL/BY/BW/B
G/B
L/B
W/BW/B
L/BL/BL/GL/W
L/W
L/R
Br/W
Br/W
R/W
R/W
R/Y
R/Y
G/BG/B
G/B
B/O
B/LB/LB/LB/LB/LB/LB/L
G/W
G/W
Br/W
Br/W
R/WR/WBr
OOO
O
R
RGy
R
LLLLBBBB
B
B
B
B
BB
B
RRWW
YDgCh
RW
BrBrBrBr
Br
B
W
Sb
SbSb
SbBr
Br
B
Br
Lg
Lg
R/L
R
R
RR
Gy
B
WWWWWW
R
RRGGBB
B
Y/B
RB
BB
BBBBB
Br
Br
Br
B
B
L/G
B/L
B/WB/W
W/B
BDgYCh

FUEL PUMP SYSTEM
9-56 FUEL PUMP SYSTEM
EAS2GB2381CIRCUIT DIAGRAM
ONOFF
ONOFF
B
AA
BBB
BBB
RRR
RRR/L
Br Br Br
Br Br
WWW(Gy)
(Gy)B/LGyWW WB Gy
B R
W W WWW W
BR
R,R/Y
G
R
Y/B
R,R/W
Br
RL/R
(B)R/YR/WBr/WL/G
Br/W,BrL/W
(B) (B)Br BrL/Y Y/R
G/YBrBBBrBrL/YY/W
(B)(B)BB GG/Y
RR/L
R Lg
W/B
(B) B
GyBrRW/BB/LLYPG/WB/Y
R/BLgG/YW
Br/W
OL/RY/BB/OL/BSbY/R L/Y P/L
Y/G
(Gy)R/L R/BR/LB/Y
R/WR/L
R/W,BrP/L
R/L R/L
(B)
(B)
(B)
(L)
(L)(B) BR/LLBR/L R/L R/L R/L R/L B/L B/L B/L B/L B/L B/L B/LLLLLBBBB
Br Br Br Br
B/LBr/W
B/LG/WLYB/L
B/LPLB/LY/GL
(B)
(B)B/OBB BSbW/B
Sb
SbG/B
L/G,L/WL/BBrG/BG/BB
BB
(B)
(B)L/BBB B
Br Br
Br BrBr
BB LY
(B)
(B)
(B)
(B) GB
Ch Dg
Y BBr R
B W
B/WR W
Ch DgYBBrR/WBW
(B)BRW
BBBBBB
RRRRRR/L
BrBrBrBrBr
Br
Br
BrBrBrBrR/LR/LR/LR/LR/L
B
LLLP
PL
Y
Y
RR
Br
R/LR/L
R/L
P/L
P/L
R/L
R/L
R/L
R/B
R/B
L/RL/Y
L/Y
Y/R
Y/R
G/Y
G/YG/Y
G/Y
B/Y
B/Y
R/LB/LB/L
B/LB/LB/LY/G
Y/GB/L
B/OL/BY/BW/B
W/B
G/B
L/B
W/BW/B
L/BL/BL/GL/W
L/W
L/R
Br/W
Br/W
R/W
R/W
R/Y
R/Y
G/BG/B
G/B
B/O
B/LB/LB/LB/LB/LB/LB/L
G/W
G/W
Br/W
Br/W
R/WR/WBr
OOO
O
R
RGy
R
LLLLBBBB
B
B
B
B
BB
B
B
RRWW
Y
Y
Dg
Dg
Ch
Ch
RW
BrBrBrBr
Br
B
W
Sb
SbSb
SbBr
Br
B
Br
Lg
Lg
R/L
R
R
RR
Gy
B
WWWWWW
R
RRGGBB
B
Y/B
RB
BB
BBBBB
Br
Br
Br
B
B
L/G
B/L
B/WB/W

FUEL PUMP SYSTEM
9-58
EAS2GB2382TROUBLESHOOTING
The fuel pump fails to operate.
TIP
Before troubleshooting, remove the following part(s):
1. Seat
2. Side cover (left/right)
3. Air scoop (left/right)
4. Fuel tank
1. Check the fuse.
Refer to “CHECKING THE FUSES”
on page 9-68.NG 
Replace the fuse(s).
OK 
2. Check the battery.
Refer to “CHECKING AND
CHARGING THE BATTERY” on
page 9-69.NG 
• Clean the battery terminals.
• Recharge or replace the battery.
OK 
3. Check the engine stop switch.
Refer to “CHECKING THE
SWITCHES” on page 9-64.NG 
Replace the engine stop switch.
OK 
4. Check fuel pressure.
Refer to “CHECKING THE FUEL
PRESSURE” on page 8-5.NG 
Replace the fuel pump.
OK 
5. Check the fuel pump system wire
harness connections.
Refer to “CIRCUIT DIAGRAM” on
page 9-56.NG 
Properly connect or repair the fuel pump
system’s wiring.
OK 
Replace the ECU.

ELECTRICAL COMPONENTS
9-66
Check each switch for continuity with the pocket tester. If the continuity reading is incorrect, check
the wiring connections and if necessary, replace the switch.
ECA
NOTICE
Never insert the tester probes into the coupler terminal slots “1”. Always insert the probes
from the opposite end of the coupler, taking care not to loosen or damage the leads.
TIP
• Before checking for continuity, set the pocket tester range to “ 1” to make a “0” adjustment.
• When checking for continuity, switch back and forth between the switch positions a few times.
Terminal connections of the switch are shown in the terminal connection diagram below.
The switch positions “a” are shown in the far left column and the switch lead colors are shown in the
top row in the switch illustration.
TIP
“ ” indicates continuity between switch terminals (i.e., a closed circuit at each switch posi-
tion).
The example illustration below shows that:
There is continuity between red and brown when the switch is “ON”.Pocket tester
90890-03112
Analog pocket tester
YU-03112-C
a

EAS2GB2428
WIRING DIAGRAM
WR250F/WR250FF 2015
1. Joint connector
2. Joint connector
3. Joint connector
4. AC magneto
5. Rectifier/regulator
6. Headlight relay
7. Main relay
8. Engine ground
9. Battery
10. Frame ground
11. Starter relay
12. Main fuse
13. Starter motor
14. Starter relay diode
15. Indicator light
16. Engine trouble warning light
17. Fuel level warning light
18. Resistor
19. Fuel sender
20. Diode
21. Coupler for connecting option-
al part
22. ECU (engine control unit)
23. Ignition coil
24. Spark plug
25. Injector
26. Fuel pump
27. Radiator fan motor relay
28. Radiator fan motor fuse
29. Radiator fan motor
30. Joint connector
31. Intake air temperature sensor
32. Coolant temperature sensor
33. Throttle position sensor
34. Intake air pressure sensor
35. Lean angle sensor
36. Engine stop switch
37. Neutral switch
38. Diode
39. Starting circuit cut-off relay
40. Clutch switch
41. Start switch
42. Joint connector
43. Taillight
44. Headlight
45. Coupler for connecting option-
al switch
46. Speed sensor
47. Multi-function display
48. Frame ground
A.Wire harness
B.Ignition coil sub-lead
C.Negative battery lead
EAS2GB2429COLOR CODE
BBlack
Br Brown
Ch Chocolate
Dg Dark green
G Green
Gy Gray
LBlue
Lg Light green
O Orange
PPink
RRed
Sb Sky blue
WWhite
Y Yellow
B/L Black/Blue
B/O Black/Orange
B/W Black/White
B/Y Black/Yellow
Br/W Brown/White
G/B Green/Black
G/W Green/White
G/Y Green/Yellow
L/B Blue/Black
L/G Blue/Green
L/R Blue/Red
L/W Blue/White
L/Y Blue/Yellow
P/L Pink/Blue
R/B Red/Black
R/L Red/Blue
R/W Red/White
R/Y Red/Yellow
W/B White/Black
Y/B Yellow/Black
Y/G Yellow/Green
Y/R Yellow/Red

ONOFF
ONOFF
A
A
B
R
O OR/L
B
A
C
B B
B
A
A
BBBBBBRRRRRR/LBrBrBrBrBr
BrBr
BrBrBrBr
R/LR/LR/LR/LR/L
B
L
L
L
PP
L
YY
RR
Br
R/LR/LR/L
P/LP/L
R/L
R/L
R/L
R/BR/BL/R
L/YL/Y
Y/R
Y/R
G/Y
G/YG/YG/Y
B/YB/Y
R/L
B/L
B/L
B/L
B/L
B/LY/GY/G
B/L
B/O
L/B
Y/B
W/B
W/BG/BL/B
W/B
W/B
L/BL/B
L/GL/W
L/W
L/R
Br/W
Br/W
R/W
R/W
R/Y
R/Y
G/BG/B
G/B
B/O
B/LB/LB/L
B/LB/LB/LB/L
G/WG/W
Br/WBr/W
R/WR/WBr
OOOO
R
R
Gy
R
LLLL
BBBB
B
BB
B
BB
B
B
B
R
R
W
W
Y
Y
Dg
Dg
Ch
Ch
RW
BrBrBrBr
Br
BWSb
SbSb
Sb
Br
BrB
Br
LgLgR/L
R
R
RR
Gy
B
BWWW
WWW
R
RR
G
G
BB
B
Y/B
R
B
BB
BBBBB
Br
Br
Br
B
B
L/G
B/L
B/W
B/W
B BB
B B BR R R
R RR/LBr BrBr
Br Br
(Gy)
(Gy)B/LGy
W W WB
Gy
B
R
W W W
B R
R,R/Y
G
R
Y/B
R,R/W
Br
R
L/R
(B)
R/YR/WBr/WL/G
Br/W ,Br
L/W
(B)
(B) Br
BrL/Y
Y/R
G/YBr
B B
BrBrL/YY/W
(B) (B)B B
GG/Y
RR/LR
LgW/B
(B)
B Gy Br R
W/BB/LL Y
PG/WB/YR/BLgG/YWBr/WOL/RY/BB/OL/BSbY/R
L/Y P/LY/G
(Gy)R/LR/B
R/LB/Y
R/WR/L
R/W,BrP/L
R/L R/L(B)
(B) (B)
(L)
(L) (B)
BR/L
L B
R/L
R/LR/LR/LR/L B/L B/LB/L B/L B/LB/LB/LL L L L B B B BBrBrBrBr
B/LBr/W
B/LG/W
L YB/L
B/LP L
B/LY/GL
(B)
(B)B/OB
B
B
SbW/BSb
SbG/B
L/G,L/W
L/BBrG/B
G/BBB B
(B)
(B)L/BB
B
BBr Br
Br Br
Br
B
B
L Y
(B)
(B)
(B)
(B)
(B)
G B
Ch
\fg
Y
BB R W
Br
R
B
W
B/WR
WCh \fgY B
BrR/WB W
WR250F/WR250FF 2015
WIRING DIAGRAMWR250F/WR250FF 2015
SCHÉMA DE CÂBLAGE
2GB-28199-70_W.D.indd 12014/08/27 14:44:39

ONOFF
ONOFF
B
A
A
A
A
B
B
A
C
(Gy)
(Gy)
(B)
(B)
(B)
(B) (B)
(B)
(Gy)
(B)
(B) (B)
(L)
(L) (B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
,
,
,
,
,
WR250F/WR250FF 2015
WIRING DIAGRAMWR250F/WR250FF 2015
SCHÉMA DE CÂBLAGE
2GB-28199-70_W.D.indd 22014/08/27 14:44:40