maintenance YAMAHA XJR 1300 2016 Service Manual

Periodic maintenance an d a djustment
6-37
6
EAU25081
Rear wheel
EAU65470
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the axle nut and the brake
caliper bolts.
2. Disconnect the brake torque rod from the brake caliper bracket by
removing the nut and the bolt. 3. Lift the rear wheel off the ground
according to the procedure on
page 6-35.
4. Remove the axle nut and the brake caliper by removing the
bolts. NOTICE: Do not apply the
b rake after the brake caliper
has been removed , otherwise
the brake pa ds will be forced
shut.
[ECA11302]
5. Loosen the locknuts, and then turn the drive chain slack adjust-
ing bolt on each side of the swing-
arm fully in direction (a). 6. Push the wheel forward, and then
remove the drive chain from the
rear sprocket.
TIPIf the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
 The drive chain does not need to
be disassembled in order to re-
move and install the rear wheel.7. While supporting the wheel and
the brake caliper bracket, pull the
wheel axle out.
1. Axle nut
2. Brake caliper bolt
1 2
1. Brake caliper
2. Brake caliper bracket
3. Brake torque rod
4. Bolt
5. Nut
3
5
4
12
1. Wheel axle
2. Drive chain slack adjusting bolt
3. Locknut
123
(a)
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Periodic maintenance an d a djustment
6-38
6
8. Remove the brake caliper bracket
and the wheel.
To install the rear wheel 1. Place the wheel and the brake cal- iper bracket in the original posi-
tion.
2. Insert the wheel axle through the brake caliper bracket and wheel
from the right-hand side, and then
install the axle nut.
3. Install the drive chain onto the rear sprocket.
4. Connect the brake torque rod to the brake caliper bracket by in-
stalling the bolt and the nut.
5. Install the brake caliper by install- ing the bolts.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake caliper onto the brake
disc.6. Lower the rear wheel so that it ison the ground, and then put the
sidestand down.
7. Adjust the drive chain slack. (See page 6-22.) 8. Tighten the axle nut, brake caliper
bolts and brake torque rod nut to
the specified torques.
EAU25852
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
Ti ghtenin g torques:
Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf)
Brake caliper bolt:
40 Nm (4.0 m·kgf, 29 ft·lbf)
Brake torque rod nut: 23 Nm (2.3 m·kgf, 17 ft·lbf)
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Periodic maintenance an d a djustment
6-39
6 heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
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Periodic maintenance an d a djustment
6-40
6
EAU42604
Trou bleshootin g chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The engine does not start.
Check the ignition.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Operate the electric starter.
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10-1
10
Index
AAir filter element and check hose,
replacing and cleaning ....................... 6-13
Auxiliary light bulb, replacing ............... 6-31BBattery .................................................. 6-28
Brake and clutch fluid levels, checking ............................................. 6-20
Brake and clutch fluids , changing ........ 6-21
Brake and clutch levers, checking and lubricating........................................... 6-25
Brake and shift pedals, checking and
lubricating........................................... 6-24
Brake lever............................................ 3-11
Brake lever free play, checking ............ 6-18
Brake light switches ............................. 6-19
Brake pedal .......................................... 3-12
Brake/tail light....................................... 6-32CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converters.............................. 3-14
Clutch lever.................................. 3-10, 6-18DDimmer switch........................................ 3-9
Drive chain, cleaning and lubricating ... 6-23
Drive chain slack .................................. 6-22EEngine break-in ...................................... 5-3
Engine oil and oil filter element............. 6-10
Engine serial number .............................. 9-1
Engine stop switch ................................. 3-9
Engine trouble warning light ................... 3-4
EXUP system ........................................ 3-21
FFront and rear brake pads, checking ... 6-19
Front fork, adjusting ............................. 3-16
Front fork, checking ............................. 6-26
Fuel ...................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-14
Fuel tank cap........................................ 3-12
Fuses, replacing ................................... 6-29HHandlebar switches ............................... 3-9
Hazard switch ...................................... 3-10
Headlight bulb, replacing ..................... 6-30
High beam indicator light ....................... 3-4
Horn switch ............................................ 3-9IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-33
Luggage strap holders ......................... 3-20MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function display............................. 3-6
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-8
Parking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch............................................. 3-9SSafety information................................... 1-1
Seat....................................................... 3-15
Shifting.................................................... 5-2
Shift pedal............................................. 3-11
Shock absorber assemblies, adjusting ............................................. 3-18
Sidestand.............................................. 3-21
Sidestand, checking and lubricating .... 6-26
Spark plugs, checking ............................ 6-9
Specifications ......................................... 8-1
Speedometer .......................................... 3-5
Starting the engine ................................. 5-1
Start switch ............................................. 3-9
Steering, checking ................................ 6-27
Storage ................................................... 7-3
Supporting the motorcycle ................... 6-35
Swingarm pivots, lubricating ................ 6-26TTachometer............................................. 3-5
Throttle grip and cable, checking and lubricating ........................................... 6-24
Throttle grip free play, checking ........... 6-15
Tires ...................................................... 6-15
Tool kit .................................................... 6-2
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