engine YAMAHA XMAX 125 2022 Service Manual

Periodic maintenance an d a djustment
8-31
8
EAU60701
Trou bleshootin gAlthough Yamaha vehicles receive a
thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your vehicle re-
quire any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the vehicle prop-
erly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, do
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot lig hts from water heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plod e, causin g severe injury or prop-
erty dama ge.
EAU76551
Smart key system trou bleshootin g
Please check the following items when
the smart key system does not work.  Is the smart key turned on? (See
page 3-5.)
 Is the smart key battery dis-
charged? (See page 3-6.)
 Is the smart key battery installed
correctly? (See page 3-6.)
 Is the smart key being used in a lo-
cation with strong radio waves or
other electromagnetic noise? (See
page 3-1.)
 Are you using the smart key that is
registered to the vehicle?
 Is the vehicle battery discharged?
When the vehicle battery is dis-
charged, the smart key system will
not operate. Please have the vehi-
cle battery charged or replaced.
(See page 8-26.) If the smart key system does not work
after checking the above items, have a
Yamaha dealer check the smart key system.
TIPSee Emergency mode on page 8-34
for information on starting the engine
without the smart key.
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Periodic maintenance an d a djustment
8-32
8
EAU86350
Trou bleshootin g chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
Try starting the engine.4. Compression
There is compression.
There is no compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.Have a Yamaha dealer check the vehicle.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug(s). Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.
DryWet
Try starting the engine.
Check the battery lead connections,
and charge the battery if necessary.
The engine does not start.
Check the ignition.
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Periodic maintenance an d a djustment
8-33
8
EAU86420
En gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 Place a thick ra g, like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stoppe d, press d own on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
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Periodic maintenance an d a djustment
8-34
8
EAU76561
Emer gency mo de When the smart key is lost or dam-
aged, or its battery has discharged, the
vehicle can still be turned on and the
engine started. You will need the smart
key system identification number.
To operate the vehicle in emer gency
mo de
1. Stop the vehicle in a safe place and turn the main switch to “OFF”.
2. Push the main switch knob for 5 seconds until the smart key sys-
tem indicator light flashes once,
then release it. Repeat two more
times. The smart key system indi-
cator light will come on for three
seconds to indicate the transition
to emergency mode. 3. After the smart key system indica-
tor light goes off, input the identifi-
cation number as follows. 4. Inputting the identification number
is done by counting the number of
flashes of the smart key system in-
dicator light.
For example, if the identification
number is 123456:
Push and hold the knob.
↓
The smart key system indicator
light will start to flash.
↓
Release the knob after the smart
key system indicator light flashes
once.
↓
The first digit of the identification
number has been set as “1”.
↓
Push and hold the knob again.
↓
1. Smart key system indicator light “ ”
1. Identification number card
2. Identification numberZAUM1884
1
868588
1
2
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Scooter care and stora ge
9-3
9
will
become slippery, which
coul d cause loss of control.
Thorou ghly clean the surfaces
of these parts before operatin g
the vehicle.
[EWA20650]
5. Treat rubber, vinyl, and unpainted plastic parts with a suitable care
product.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces using a non-abrasive wax or use a detail
spray for motorcycles.
8. When finished cleaning, start the engine and let it idle for several
minutes to help dry any remaining
moisture.
9. If the headlight lens has fogged up, start the engine and turn on
the headlight to help remove the
moisture.
10. Let the vehicle dry completely be- fore storing or covering it.NOTICE
ECA26320
Do not apply wax to ru bber or
unpainte d plastic parts. 
Do not use a brasive polishin g
compoun ds as they will wear
away the paint.
 Apply sprays an d wax sparin gly.
Wipe off excess afterwar ds.
WARNING
EWA20660
Contaminants left on the brakes or
tires can cause loss of control.  Make sure there is no lu bricant
or wax on the brakes or tires.
 If necessary, wash the tires with
warm water an d a mil d d eter-
g ent.
 If necessary, clean the b rake
d iscs an d pa ds with b rake
cleaner or acetone.
 Before ri din g at hi gher spee ds,
test the vehicle’s brakin g per-
formance an d cornerin g b ehav-
ior.
EAU83472
Stora geAlways store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.NOTICE
ECA21170
 Storin g the vehicle in a poorly
ventilate d room or coverin g it
with a tarp, while it is still wet,
will allow water an d humi dity to
seep in an d cause rust.
 To prevent corrosion, avoi d
d amp cellars, stab les (because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long term stora ge
Before storing the vehicle long term (60
days or more):
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Scooter care and stora ge
9-4
9 1. Make all necessary repairs and
perform any outstanding mainte-
nance.
2. Follow all instructions in the Care section of this chapter.
3. Fill up the fuel tank, adding fuel stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel cock: Turn the fuel cock lever to
the off position.
5. For vehicles with a carburetor: To prevent fuel deposits from build-
ing up, drain the fuel in the carbu-
retor float chamber into a clean
container. Retighten the drain bolt
and pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil according to product instructions
to protect internal engine compo-
nents from corrosion. If engine
fogging oil is not available, per-
form the following steps for each
cylinder:a. Remove the spark plug cap and spark plug. b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, piv- ots, levers and pedals, as well as
the sidestand and centerstand (if
equipped).
8. Check and correct the tire air pressure, and then lift the vehicle
so that all wheels are off the
ground. Otherwise, turn the wheels a little once a month in or-
der to prevent the tires from be-
coming degraded in one spot.
9. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
10. Remove the battery and fully charge it, or attach a maintenance
charger to keep the battery opti-
mally charged. NOTICE: Confirm
that the battery an d its char ger
are compati ble. Do not char ge a
VRLA battery with a convention-
al char ger.
[ECA26330]
TIP If the battery will be removed,
charge it once a month and store
it in a temperate location between
0-30 °C (32-90 °F).
 See page 8-26 for more informa-
tion on charging and storing the
battery.
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Specifications
10-1
10
Dimensions:Overall length:2185 mm (86.0 in)
Overall width:
775 mm (30.5 in)
Overall height: 1415/1465 mm (55.7/57.7 in)
Seat height: 800 mm (31.5 in)
Wheelbase:
1570 mm (61.8 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2.5 m (8.20 ft)Wei ght:Curb weight:
166 kg (367 lb)Engine:Combustion cycle:
4-stroke
Cooling system: Liquid cooled
Valve train: SOHC
Number of cylinders:
Single cylinder
Displacement: 125 cm³
Bore × stroke:
52.0 × 58.7 mm (2.05 × 2.31 in)
En gine oil:Recommended brand:
SAE viscosity grades:
10W-40
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity: Oil change:0.90 L (0.95 US qt, 0.79 Imp.qt)Final transmission oil:Type:
Motor oil SAE 10W-40 type SG or higher
Quantity: 0.10 L (0.11 US qt, 0.09 Imp.qt)
Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.13 L (0.14 US qt, 0.11 Imp.qt)
Radiator (including all routes): 0.46 L (0.49 US qt, 0.40 Imp.qt)Fuel:Recommended fuel:Unleaded gasoline (E10 acceptable)
Octane number (RON): 95
Fuel tank capacity:
13 L (3.4 US gal, 2.9 Imp.gal)
Fuel reserve amount: 2.3 L (0.61 US gal, 0.51 Imp.gal)Fuel injection:Throttle body:
ID mark:B2T1 00Front tire:Type: Tubeless
Size: 120/70-15 M/C 56S
Manufacturer/model:
MICHELIN/CITY GRIP 2Rear tire:Type:Tubeless
Size:
140/70-14 M/C 68S
Manufacturer/model: MICHELIN/CITY GRIP 2
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-40
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Consumer information
11-1
11
EAU53562
Id entification num bersRecord the vehicle identification num-
ber, engine serial number, and the
model label information in the spaces
provided below. These identification
numbers are needed when registering
the vehicle with the authorities in your
area and when ordering spare parts
from a Yamaha dealer.
VEHICLE IDENTIFICATION NUMBER:
ENGINE SERIAL NUMBER:
MODEL LABEL INFORMATION:
EAU26411
Vehicle i dentification num ber
The vehicle identification number is
stamped into the frame.TIPThe vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.
EAU26442
En gine serial num ber
The engine serial number is stamped
into the crankcase.
EAU26501
Mo del la bel
1. Vehicle identification numberZAUM1973
1 1
1
1. Engine serial number
1. Model labelZAUM1974
1 1
1
ZAUM1975
1 1
1
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Consumer information
11-2
11The model label is affixed to the inside
of the rear storage compartment. (See
page 5-20.) Record the information on
this label in the space provided. This
information will be needed when order-
ing spare parts from a Yamaha dealer.
EAU69910
Dia
gnostic connectorThe diagnostic connector is located as
shown.
EAU85300
Vehicle data recor din gThis model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
 Vehicle status and engine perfor-
mance data
 Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
1. Diagnostic connectorZAUM1976
1 1
1
https://www.yamaha-motor.eu/eu/
en/privacy/privacy-policy/
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12-1
12
IndexAABS warning light ................................... 5-2
Acceleration and deceleration ................ 7-3
Activating the Stop and Start System .... 4-1
Air filter and V-belt case air filter
elements ............................................. 8-14
Anti-lock brake system (ABS) ............... 5-14
Auxiliary DC jack ................................... 5-26BBattery .................................................. 8-26
Brake fluid, changing ............................ 8-22
Brake fluid level, checking .................... 8-21
Brake lever, front .................................. 5-14
Brake lever, rear.................................... 5-14
Brake levers, lubricating ....................... 8-23
Braking.................................................... 7-3CCables, checking and lubricating ......... 8-23
Canister................................................. 8-10
Care ........................................................ 9-1
Catalytic converter ................................ 5-20
Centerstand and sidestand, checking and lubricating .................................... 8-24
Coolant ................................................. 8-13DData recording, vehicle ......................... 11-2
Diagnostic connector............................ 11-2
Dimmer/Pass switch ............................. 5-12EEmergency mode.................................. 8-34
Engine break-in....................................... 7-1
Engine oil and oil strainer...................... 8-10
Engine overheating ............................... 8-33
Engine serial number ............................ 11-1
FFinal transmission oil ............................ 8-12
Front and rear brake lever free play, checking............................................. 8-19
Front and rear brake pads, checking ... 8-20
Front fork, checking ............................. 8-25
Front turn signal light............................ 8-29
Fuel ....................................................... 5-18
Fuel consumption, tips for reducing ...... 7-4
Fuel tank cap ........................................ 5-17
Fuel tank overflow hose ....................... 5-20
Fuses, replacing ................................... 8-27HHandlebar position, adjusting .............. 5-25
Handlebar switches .............................. 5-12
Hazard switch....................................... 5-13
High beam indicator light ....................... 5-1
Horn switch .......................................... 5-13IIdentification numbers .......................... 11-1
Ignition circuit cut-off system ............... 5-27
Indicator lights and warning lights ......... 5-1KKey, handling of smart and mechanical keys ...................................................... 3-3LLicense plate light bulb, replacing........ 8-30MMain switch ............................................ 3-8
Maintenance and lubrication, periodic ... 8-4
Maintenance, emission control system.................................................. 8-3
Malfunction indicator light (MIL) ............. 5-1
Matte color, caution ............................... 9-1 Model label ...........................................11-1
Multi-function display .............................5-4
OOperating range of the smart key
system ..................................................3-2PPanel, removing and installing ................8-8
Parking ....................................................7-4
Part locations ..........................................2-1
Precautions when using the Stop and Start System .........................................4-3SSafe-riding points....................................1-5
Safety information ...................................1-1
Shock absorber assemblies, adjusting .............................................5-25
Sidestand ..............................................5-27
Smart key ................................................3-5
Smart key battery, replacing ...................3-6
Smart key system ...................................3-1
Smart key system indicator light.............5-2
Smart key system, troubleshooting ......8-31
Spark plug, checking ..............................8-9
Specifications .......................................10-1
Speedometer ..........................................5-3
Starting off ..............................................7-3
Starting the engine ..................................7-2
Steering, checking ................................8-25
Stop and Start System............................4-1
Stop and Start System indicator light .....5-2
Stop and Start System operation ...........4-1
Stop and Start System switch ..............5-13
Stop/Run/Start switch ..........................5-13
Storage ...................................................9-3
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