brake YAMAHA XMAX 250 2010 Owners Manual

SAFETY INFORMATION .....................1-1Further safe-riding points .................1-5
DESCRIPTION.....................................2-1 Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1 Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
Immobilizer system indicator light ....3-4
Speedometer ....................................3-5
Tachometer .......................................3-5
Multi-function display .......................3-6
Handlebar switches ........................3-11
Pass switch ....................................3-11
Dimmer switch ................................3-11
Turn signal switch ...........................3-11
Horn switch.....................................3-11
Start switch .....................................3-11
Hazard switch ................................3-11
Front brake lever.............................3-12
Rear brake lever..............................3-12
Fuel tank cap ..................................3-12
Fuel .................................................3-13 Catalytic converters ........................3-14
Securing bracket ............................3-15
Seat.................................................3-15
Storage compartments ...................3-16
Adjusting the shock absorber
assemblies...................................3-18
Sidestand ........................................3-18
Ignition circuit cut-off system .........3-19
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1 Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE
AND ADJUSTMENT............................6-1 Owner’s tool kit .................................6-2
Periodic maintenance chart for theemission control system ...............6-3
General maintenance and lubrication chart ............................6-4
Removing and installing cowling and panel.......................................6-8 Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Checking the throttle cable free play ..............................................6-16
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free play ..............................................6-18
Checking the front and rear brake pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating the throttle grip and cable .................6-21
Lubricating the front and rear brake levers .................................6-21
Checking and lubricating the centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-25
Replacing a headlight bulb .............6-26
Replacing a front turn signal light bulb .............................................6-27
TABLE OF CONTENTS

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Replacing a tail/brake light bulb or a rear turn signal light bulb .....6-27
Replacing the license plate light bulb .............................................6-28
Replacing an auxiliary light bulb.....6-28
Troubleshooting ..............................6-29
Troubleshooting charts ...................6-30
SCOOTER CARE AND STORAGE .....7-1 Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1 Identification numbers ......................9-1
Key identification number .................9-1
Vehicle identification number............9-1
Model label .......................................9-2
TABLE OF CONTENTS

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EAU10372
Further safe-riding points
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard bra-
king, because the scooter could
slide. Apply the brakes slowly
when stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have
completed a turn, accelerate
slowly.
Be careful when passing parked
cars. A driver might not see you
and open a door in your path.
Railroad crossings, streetcar
rails, iron plates on road cons-
truction sites, and manhole
covers become extremely slip-
pery when wet. Slow down and
cross them with caution. Keep
the scooter upright, otherwise it
could slide out from under you.
The brake pads could get wet
when you wash the scooter. After
washing the scooter, check the
brakes before riding.
Always wear a helmet, gloves,
trousers (tapered around the cuff
and ankle so they do not flap),
and a bright colored jacket.
Do not carry too much luggage on
the scooter. An overloaded scoo-
ter is unstable. Use a strong cord
to secure any luggage to the
carrier (if equipped). A loose load
will affect the stability of the scoo-
ter and could divert your attention
from the road. (See page 1-1).
1
SAFETY INFORMATION

1-5

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EAU10420
Right view

DESCRIPTION
2-2
2
1. Grab bar (page 5-2)
2. Seat (page 3-15)
3. Coolant reservoir cap (page 6-13)
4. Battery (page 6-24)
5. Fuses (page 6-25)
6. Front brake pads (page 6-19)
7. Coolant level check window (page 6-13)
8. Engine oil dipstick (page 6-10)9. Rear brake pads (page 6-19)
10. Shock absorber assembly spring preload adjusting ring (page 3-17)

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EAU10430
Controls and instruments


DESCRIPTION
2-3
2
1. Rear brake lever (page 3-12)
2. Left handlebar switches (page 3-11)
3. Speedometer (page 3-5)
4. Multi-function display (page 3-6)
5. Tachometer (page 3-5)
6. Right handlebar switches (page 3-11)
7. Front brake lever (page 3-12)
8. Throttle grip (page 6-16)9. Main switch/steering lock (page 3-2)
10. Front storage compartment (page 3-16)
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EAU12348
Handlebar switches
Left
1. Pass switch “PASS”
2. Dimmer switch “ / ”
3. Turn signal switch “ / ”
4. Horn switch “ ”
Right
1. Hazard switch “ ”
2. Start switch “ ”
EAU12350
Pass switch “PASS”
Press this switch to flash the head-
light.
EAU12400
Dimmer switch “ / ”
Set this switch to “ ” for the high
beam and to “ ” for the low beam.
EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
turn, push this switch to “ ”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after it
has returned to the center position.
EAU12500
Horn switch “ ”
Press this switch to sound the horn.
EAU12721
Start switch “ ”
With the sidestand up, push this
switch while applying the front or rear
brake to crank the engine with the
starter. See page 5-1 for starting ins-
tructions prior to starting the engine.
EAU41700
The engine trouble warning light will
come on when the key is turned to
“ON” and the start switch is pushed,
but this does not indicate a malfunc-
tion.
EAU12733
Hazard switch “ ”
With the key in the “ON” or “ ”
position, use this switch to turn on the
hazard lights (simultaneous flashing
of all turn signal lights).
The hazard lights are used in case of
an emergency or to warn other drivers
when your vehicle is stopped where it
might be a traffic hazard.
ECA10061
Do not use the hazard lights for an
extended length of time with the
engine not running, otherwise the
battery may discharge.

NOTICE

INSTRUMENT AND CONTROL FUNCTIONS
3-11
3

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EAU12900
Front brake lever
1. Front brake lever
The front brake lever is located on the
right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
EAU12950
Rear brake lever
1. Rear brake lever
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the hand-
lebar grip.
EAUS1660
Fuel tank cap
To open the fuel tank cap1. Open the fuel tank cap cover by pushing in on the front end of it.
1. Fuel tank cap
2. Fuel tank cap cover
2. Insert the key in the lock and turnit clockwise. The lock will be rele-
ased and the fuel tank cap can
be removed.

INSTRUMENT AND CONTROL FUNCTIONS
3-12
3

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EWA10240
The vehicle must not be ridden with
the sidestand down, or if the sides-
tand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. Yama-
ha’s ignition circuit cut-off system
has been designed to assist the
operator in fulfilling the responsibi-
lity of raising the sidestand before
starting off. Therefore, check this
system regularly as described
below and have a Yamaha dealer
repair it if it does not function pro-
perly.
EAU45051
Ignition circuit cut-off
system
The ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the following
functions.
It prevents starting when the
sidestand is up, but neither brake
is applied.
It prevents starting when either
brake is applied, but the sides-
tand is still down.
It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of
the ignition circuit cut-off system
according to the following procedure.

WARNING

INSTRUMENT AND CONTROL FUNCTIONS
3-19
3

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With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start?
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The system is OK. The scooter can be ridden. The sidestand switch may not be working correctly.
The scooter should not be ridden
until
checked by a Yamaha dealer.
The brake switch may not be working correctly.
The scooter should not be ridden until
checked by a Yamaha dealer.
The sidestand switch may not be working correctly.
The scooter should not be ridden until
checked by a Yamaha dealer.
YES NO YES NO NO YES
If a malfunction is noted, have a Yamaha
dealer check the system before riding.
WARNING

INSTRUMENT AND CONTROL FUNCTIONS
3-20
3

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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins-
pection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama-
ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:

WARNING

ITEM CHECKS PAGE• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-13
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-10
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-12
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 6-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-18, 6-19, 6-20
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.

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