brake YAMAHA XT1200ZE 2015 Owner's Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22754
Chan gin g the brake an d
clutch flui dsHave a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the periodic maintenance
and lubrication chart. In addition, have
the oil seals of the brake and clutch
master cylinders and calipers as well
as the brake and clutch hoses replaced
at the intervals listed below or whenev-
er they are damaged or leaking.
 Oil seals: Replace every two
years.
 Brake and clutch hoses: Replace
every four years.
EAU23115
Checkin g an d lu bricatin g the
throttle grip an d ca bleThe operation of the throttle grip
should be checked before each ride. In
addition, the cable should be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa-
ter entry. Therefore, use care not to
pour water directly onto the cover or
cable when washing the vehicle. If the
cable or cover becomes dirty, wipe
clean with a moist cloth.
U2KBE1E0.book Page 24 Monday, August 18, 2014 9:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
EAU44275
Checking an d lu bricatin g the
b rake an d shift pe dalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pe dal
Shift pe dal
EAU43602
Checkin g an d lu bricatin g the
b rake an d clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
Clutch lever
Recommen ded lu bricant:
Lithium-soap-based grease
U2KBE1E0.book Page 25 Monday, August 18, 2014 9:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
EAUM1653
Lubricatin g the swin garm piv-
otsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checkin g the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the periodic
maintenance and lubrication chart.
To check the con dition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoi d injury,
securely support the vehicle so
there is no dan ger of it fallin g
over.
[EWA10752]
2. While applying the front brake, push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
NOTICE
ECA10591
If any damag e is foun d or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it.
Recommen ded lu bricant:
Lithium-soap-based grease
U2KBE1E0.book Page 27 Monday, August 18, 2014 9:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6
EAU58961
Replacing the fusesThe fuse boxes and the ABS motor
fuse are located behind cowling A, and
the main fuse, the cruise control fuse
and the brake light fuse are located be-
hind cowling B. (See page 6-8.)
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question. 2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
1. ABS motor fuse
2. ABS motor spare fuse
3. Main fuse
4. Spare fuse
5. Cruise control fuse
6. Brake light fuse
7. Fuse box123
5
67
4
1. Headlight fuse
2. ABS solenoid fuse
3. Electronic throttle valve fuse
4. Fuel injection system fuse
5. Backup fuse (for clock and immobilizer sys-
tem)
6. Radiator fan motor fuse
7. Ignition fuse
8. Signaling system fuse
9. ABS control unit fuse
10.Auxiliary DC jack fuse
11.Parking lighting fuse
12.O/P (option) fuse
13.Suspension fuse
14.Spare fuse
13456
2
7
8
9
10
14
13
11
12
14
U2KBE1E0.book Page 30 Monday, August 18, 2014 9:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-31
6
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
EAU39014
Replacin g a hea dlig ht bul bThis model is equipped with halogen
bulb headlights. If a headlight bulb
burns out, replace it as follows.NOTICE
ECA10651
Take care not to d amage the follow-
in g parts:
 Hea dlig ht bul b
Do not touch the glass part of
the hea dlig ht bul b to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bul b, an d the bul b life will
b e a dversely affected . Thor-
ou ghly clean off any dirt an d fin-
g erprints on the head lig ht bul b
usin g a cloth moistene d with al-
cohol or thinner.
 Hea dlig ht lens
Do not affix any type of tinted
film or stickers to the hea dlig ht
lens.
Do not use a hea dlig ht bul b of a
watta ge hi gher than specified .
Specified fuses:
Main fuse:
50.0 A
Headlight fuse: 20.0 A
Brake light fuse: 1.0 A
Parking lighting fuse:
7.5 A
Signaling system fuse: 7.5 A
Ignition fuse: 20.0 A
Radiator fan motor fuse:
20.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
Fuel injection system fuse:
20.0 A
ABS solenoid fuse: 20.0 A
ABS control unit fuse: 7.5 A
ABS motor fuse:
30.0 A
Suspension fuse: 15.0 A
Cruise control fuse: 1.0 A
Auxiliary DC jack fuse:
3.0 A
O/P (option) fuse: 20.0 A
U2KBE1E0.book Page 31 Monday, August 18, 2014 9:42 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
6
EAU58590
Turn signal li ght an d tail/ brake
lig htThis model is equipped with LED-type
turn signal lights and an LED-type
tail/brake light.
If a turn signal light or the tail/brake
light does not come on, have a
Yamaha dealer check it.
EAU49722
Replacin g a license plate li ght
b ul b1. Remove the license plate light unit
bolts.
2. Remove the license plate light bulb socket (together with the
bulb) by turning it counterclock-
wise, and then pulling it out. 3. Remove the burnt-out bulb by
pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in, and then
turning it clockwise until it stops.1. License plate light unit
2. License plate light unit bolt
2
1
1. License plate light bulb socket
1. License plate light bulb
1
1
U2KBE1E0.book Page 35 Monday, August 18, 2014 9:42 AM

MOTORCYCLE CARE AND STORAGE
7-2
7off any d
etergent resi due usin g
plenty of water, as it is harmful
to plastic parts.
 Do not use any harsh chemical
prod ucts on plastic parts. Be
sure to avoi d using cloths or
spon ges which have been in
contact with stron g or a brasive
cleanin g prod ucts, solvent or
thinner, fuel ( gasoline), rust re-
movers or inhi bitors, brake flui d,
antifreeze or electrolyte.
 Do not use hi gh-pressure wash-
ers or steam-jet cleaners since
they cause water seepa ge an d
d eterioration in the followin g ar-
eas: seals (of wheel an d swin g-
arm bearin gs, fork an d b rakes),
electric components (couplers,
connectors, instruments,
switches an d lig hts), breather
hoses an d vents.
 For motorcycles equippe d with
a win dshield : Do not use stron g
cleaners or har d spon ges as
they will cause dullin g
or
scrat

ching . Some cleanin g
compoun ds for plastic may
leave scratches on the win d- shield
. Test the pro duct on a
small hidden part of the win d-
shield to make sure that it does
not leave any marks. If the win d-
shield is scratche d, use a quality
plastic polishin g compoun d af-
ter washin g.
After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive
in combination with water, carry out
the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.
TIPSalt sprayed on roads in the winter
may remain well into spring.1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
NOTICE: Do not use warm wa-
ter since it increases the corro-
sive action of the salt.
[ECA10792]
2. After drying the motorcycle, apply a corrosion protection spray on all
metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
Windshield cleaningAvoid using any alkaline or strong acid
cleaner, gasoline, brake fluid, or any
other solvent. Clean the windshield
with a cloth or sponge dampened with
a neutral detergent, and after cleaning,
thoroughly wash it off with water. For
additional cleaning, use Yamaha Wind-
shield Cleaner or other quality cleaner.
Some cleaning compounds for plastics
may leave scratches on surfaces of the
U2KBE1E0.book Page 2 Monday, August 18, 2014 9:42 AM

MOTORCYCLE CARE AND STORAGE7-3
7
windshield. Before using them, make a
test by polishing an area which does
not affect your visibility.
After cleanin
g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the b rake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before rid ing at hi gher
spee ds, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U2KBE1E0.book Page 3 Monday, August 18, 2014 9:42 AM

SPECIFICATIONS
8-2
8
Secondary reduction ratio:2.987 (21/25 x 32/9)
Transmission type: Constant mesh 6-speed
Operation:
Left foot operation
Gear ratio: 1st:
2.769 (36/13)
2nd: 2.063 (33/16)
3rd: 1.571 (33/21)
4th:
1.250 (30/24)
5th: 1.042 (25/24)
6th: 0.929 (26/28)Chassis:Frame type:Backbone
Caster angle: 28.00 °
Trail:
126 mm (5.0 in)Front tire:Type:Tubeless
Size:
110/80R19M/C 59V
Manufacturer/model: BRIDGESTONE/BW501
Rear tire:Type: Tubeless
Size:
150/70R17M/C 69V
Manufacturer/model: BRIDGESTONE/BW502Loa din g:Maximum load:
205 kg (452 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
0–90 kg (0–198 lb)
Front:225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Loading condition: 90–205 kg (198–452 lb)
Front:225 kPa (2.25 kgf/cm², 33 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:Spoke wheel
Rim size:
19M/C x MT2.50Rear wheel:Wheel type:Spoke wheel Rim size:
17M/C x MT4.00
Unifie d b rake system:Operation:
Activated by front brakeFront brake:Type:
Dual disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
190 mm (7.5 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 190 mm (7.5 in)
U2KBE1E0.book Page 2 Monday, August 18, 2014 9:42 AM

SPECIFICATIONS
8-3
8
Electrical system:Ignition system:TCI
Charging system:
AC magnetoBattery:Model:YTZ12S
Voltage, capacity:
12 V, 11.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 55.0 W × 2
Tail/brake light: LED
Front turn signal light:
LED
Rear turn signal light: LED
Auxiliary light: 12 V, 5.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light: LED
High beam indicator light:
LED
Oil level warning light: LED Turn signal indicator light:
LED
Engine trouble warning light: LED
ABS warning light:
LED
Cruise control “SET” indicator light: LED
Cruise control “ON” indicator light: LED
Immobilizer system indicator light:
LED
Traction control system indicator/warning
light:
LED
Suspension warning light: LED
Fuses:Main fuse:
50.0 A
Headlight fuse: 20.0 A
Brake light fuse: 1.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 20.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse:
20.0 A
Fuel injection system fuse: 20.0 A ABS control unit fuse:
7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
20.0 A
Suspension fuse: 15.0 A
Cruise control fuse: 1.0 A
Auxiliary DC jack fuse:
3.0 A
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
O/P (option) fuse:
20.0 A
U2KBE1E0.book Page 3 Monday, August 18, 2014 9:42 AM