YAMAHA XVZ1300TF 2000 Owners Manual

PERIODIC MAINTENANCE AND MINOR REPAIR
7-25
7
EAU00721
Checking the front and rear
brake pads
EAU01119
Front brake
Wear indicator grooves are provided
on each brake pad. These indicators
allow checking of brake pad wear with-
out disassembling the brake. Inspect
the grooves. If they have almost disap-
peared, ask a Yamaha dealer to re-
place the pads.
EAU01198
Rear brake
A wear indicator groove is provided on
each brake pad. This indicator allows
checking of brake pad wear without
disassembling the brake. Inspect the
groove. If the groove has almost disap-
peared, ask a Yamaha dealer to re-
place the pads.
EAU01800
Inspecting the brake fluid
levelInsufficient brake fluid may let air enter
the brake or clutch system, possibly
causing them to become ineffective.
Before riding, check that the brake fluid
is above the minimum level and fill
when necessary. Low brake fluid levels
may indicate worn brake pads and/or
brake system leakage. If the brake lev-
el is low, be sure to inspect the brake
pads for wear or brake system for leak-
age.
Observe these precautions:
1. Wear indicator groove (´ 3)Front
1. Wear indicator grooveRear
1. Minimum level markFront brake
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PERIODIC MAINTENANCE AND MINOR REPAIR
7-26
7
l
When checking the fluid level,
make sure the top of the master
cylinder is level by turning the han-
dlebars.
l
Use only the designated quality
brake fluid. Otherwise, the rubber
seals may deteriorate, causing
leakage and poor brake or clutch
performance.
l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor brake or clutch perfor-
mance.
l
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
Have a Yamaha dealer check the
cause if the brake fluid level goes
down.
EAU00742
Brake fluid replacementThe brake fluid should be replaced only
by trained Yamaha service personnel.
Have the Yamaha dealer replace the
following components during periodic
maintenance or when they are dam-
aged or leaking:l
oil seals (every two years)
l
brake hoses (every four years)
1. Minimum level mark
Recommended brake fluid: DOT 4Rear brake
1. Minimum level markClutch
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7
EAU02984
Brake and shift pedal
lubricationLubricate the pivoting parts.
EAU02985
Brake and clutch lever
lubricationLubricate the pivoting parts.
Recommended lubricant:
Engine oil
Recommended lubricant:
Engine oil
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PERIODIC MAINTENANCE AND MINOR REPAIR
7-28
7
EAU02986
Sidestand lubricationLubricate the sidestand pivoting point
and metal-to-metal contact surfaces.
Check that the sidestand moves up
and down smoothly.
EW000113
WARNING
@ If the sidestand does not move
smoothly, consult a Yamaha dealer. @
EAU02939
Front fork inspectionVisual check
EW000115
WARNING
@ Securely support the motorcycle so
there is no danger of it falling over. @Check for scratches or damage on the
inner tube and excessive oil leakage
from the front fork.
Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front brake.
3. Push down hard on the handle-
bars several times and check if the
fork rebounds smoothly.
EC000098
CAUTION:@ If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer. @
Recommended lubricant:
Engine oil
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7
EAU00794
Steering inspectionPeriodically inspect the condition of the
steering. Worn out or loose steering
bearings may be dangerous. Place a
stand under the engine to raise the
front wheel off the ground. Hold the
lower end of the front forks and try to
move them forward and backward. If
any free play can be felt, ask a Yamaha
dealer to inspect and adjust the steer-
ing. Inspection is easier if the front
wheel is removed.
EW000115
WARNING
@ Securely support the motorcycle so
there is no danger of it falling over. @
EAU00800
BatteryThis motorcycle is equipped with a
sealed-type battery. Therefore it is not
necessary to check the electrolyte or fill
the battery with distilled water.l
If the battery seems to have dis-
charged, consult a Yamaha deal-
er.
l
If the motorcycle is equipped with
optional electrical accessories, the
battery tends to discharge more
quickly, so be sure to recharge it
periodically.
EC000101
CAUTION:@ Never try to remove the sealing caps
of the battery cells. The battery will
be damaged. @
1. Battery
2. Negative terminal
3. Positive terminal
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7
EW000116
WARNING
@ Battery electrolyte is poisonous and
dangerous, causing severe burns,
etc. It contains sulfuric acid. Avoid
contact with skin, eyes or clothing.
ANTIDOTE:l
EXTERNAL: Flush with water.
l
INTERNAL: Drink large quanti-
ties of water or milk. Follow with
milk of magnesia, beaten egg,
or vegetable oil. Call a physi-
cian immediately.
l
EYES: Flush with water for
15 minutes and get prompt
medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes etc.,
away. Ventilate when charging or
using in an enclosed space. Always
shield your eyes when working near
batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
@
Battery storage
When the motorcycle is not used for a
month or longer, remove the battery,
fully charge it and store it in a cool, dry
place.
EC000102
CAUTION:@ l
Completely recharge the bat-
tery before storing. Storing a
discharged battery can cause
permanent battery damage.
l
Use a battery charger designed
for a sealed-type (MF) battery.
Using a conventional battery
charger will cause battery dam-
age. If you do not have a sealed-
type battery charger, contact
your Yamaha dealer.
l
Always make sure the connec-
tions are correct when reinstall-
ing the battery.
@
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7
EAU01801
Fuse replacementIf a fuse is blown, turn off the main
switch and the switch of the circuit in
question. Install a new fuse of proper
amperage. Turn on the switches and
see if the electrical device operates. If
the fuse immediately blows again, con-
sult a Yamaha dealer.
EC000103
CAUTION:@ Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause extensive
electrical system damage and pos-
sibly a fire. @
Fuse box A
Fuse box A is located behind
cowling A. (See page 7-6 for removal
and installation procedures.)Fuse box B
Fuse box B is located behind panel D.
(See page 7-8 for removal and installa-
tion procedures.)1. Cruise control fuse
2. Carburetor heater fuse
3. Auxiliary DC terminal fuse
4. Auxiliary DC jack fuse
5. Audio system fuse
6. Spare fuse (´ 2)
Specified fuses:
Cruise control fuse: 10 A
Carburetor heater fuse: 10 A
Auxiliary DC terminal fuse: 5 A
Auxiliary DC jack fuse: 5 A
Audio system fuse: 10 A
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Radiator fan fuse
5. Odometer fuse
6. Spare fuse (´ 2)
Specified fuses:
Ignition fuse: 10 A
Signaling system fuse: 15 A
Headlight fuse: 15 A
Radiator fan fuse: 10 A
Odometer fuse: 10 A
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PERIODIC MAINTENANCE AND MINOR REPAIR
7-32
7 Main fuse box
The main fuse box is located behind
panel E. (See page 7-9 for removal and
installation procedures.)
EAU01802
Headlight bulb replacementThis motorcycle is equipped with a
quartz bulb headlight. If headlight bulb
burns out, replace the bulb as follows:
1. Disconnect the headlight connec-
tor and remove the bulb holder
cover.2. Turn the bulb holder counterclock-
wise to remove it and remove the
defective bulb.
EW000120
WARNING
@ Keep flammable products and your
hands away from the bulb while it is
on, as it is hot. Do not touch the bulb
until it cools down. @3. Put a new bulb into position and
secure it in place with the bulb
holder.
1. Main fuse
2. Spare fuse
Specified main fuse: 30 A
1. Bulb holder cover
2. Headlight connector
1. Bulb holder
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7
EC000106
CAUTION:@ Avoid touching the glass part of the
bulb. Keep it free from oil; other-
wise, the transparency of the glass,
life of the bulb, and illuminous flux
will be adversely affected. If oil gets
on the bulb, thoroughly clean it with
a cloth moistened with alcohol or
lacquer thinner. @4. Install the bulb holder cover and
connect the headlight connector.
If the headlight beam adjustment is
necessary, ask a Yamaha dealer to
make that adjustment.
EAU00855*
Turn signal and tail/brake light
bulb replacement1. Remove the screws and the lens.
2. Push the bulb inward and turn it
counterclockwise.3. Place a new bulb in the socket.
Push the bulb inward and turn it
clockwise until it engages into the
socket.
4. Install the lens and the screws.
EC000108
CAUTION:@ Do not over-tighten the screws as
the lens may break. @
1. Don’t touch
1. Screw (´ 2)
1. Screw (´ 3)
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PERIODIC MAINTENANCE AND MINOR REPAIR
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7
EAU01624
License light bulb
replacement1. Remove the license light assem-
bly by removing the nuts.2. Remove the license light lens by
removing the nuts.
3. Pull out the defective bulb.
4. Install a new bulb.
5. Install the license light lens and
tighten the nuts.
6. Install the license light assembly
and tighten the nuts.
EAU01008
TroubleshootingAlthough Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills.
1. Nut (´ 2)
1. Nut (´ 2)
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