warning YAMAHA YFM80R 2008 Owners Manual

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INTRODUCTION
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Congratulations on your purchase of the Yamaha YFM80RX. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pacesetting racing machines. With the
purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have
made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech-
niques and skills necessary to ride the ATV.
It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:


READ THIS MANUAL COMPLETELY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDER-
STAND ALL INSTRUCTIONS.

PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.

THIS ATV, AND ANY OTHER ATV OVER 70 cc, SHOULD NOT BE OPERATED BY A CHILD UNDER
12 YEARS OF AGE.
AN IMPORTANT NOTE TO PARENTS:
This ATV is not a toy. Before you let your child ride this ATV, you should understand the instructions and
warnings in this Owner’s Manual. Then be sure your child understands and will follow them. Children differ
in skills, physical abilities and judgment. Some children may not be able to operate an ATV safely. Parents
should supervise their child’s use of the ATV at all times. Parents should permit continued use only if they
determine that the child has the ability to operate the ATV safely.

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IMPORTANT MANUAL INFORMATION
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FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-
JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:
* Product and specifications are subject to change without notice.
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in se
vere injur
y
or death
to the ATV operator, a bystander, or a person inspecting or
repairing the ATV.
A CAUTION indicates special precautions that must be taken to avoid
damage to the ATV.
A NOTE provides key information to make procedures easier or clearer.
WARNING
CAUTION:NOTE:

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TABLE OF CONTENTS
SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ..................................................... 3-1
Right view................................................... 3-1
Controls and instruments ........................... 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ............................................... 4-1
Indicator light ............................................. 4-1
Handlebar switches ................................... 4-2
Throttle lever ............................................. 4-2
Speed limiter and air intake restrictor
plate ........................................................ 4-3
Front brake lever ....................................... 4-4
Brake pedal and rear brake lever .............. 4-5
Parking brake ............................................ 4-6
Shift pedal ................................................. 4-6
Fuel tank cap ............................................. 4-7
Fuel ........................................................... 4-7
Fuel cock ................................................... 4-8Choke ...................................................... 4-10
Seat ......................................................... 4-10
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ............................. 5-1
Fuel ............................................................ 5-3
Engine oil ................................................... 5-3
Final gear oil .............................................. 5-3
Front and rear brakes ................................ 5-3
Throttle lever .............................................. 5-4
Tires ........................................................... 5-4
Measuring the tire pressure ....................... 5-5
Tire wear limit ............................................ 5-6
Chassis fasteners ...................................... 5-6
Instruments, lights and switches ................ 5-6
Battery ....................................................... 5-6
OPERATION...................................................6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Shifting ....................................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-7

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Avoid crossing the side of a steep hill if possible.

Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear and maintain a steady
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.

Always check for obstacles before operating in a
new area.

Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.

Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re-
duce the chance of skidding or sliding out of con-
trol.

Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may havereduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.

Always use the size and type of tires specified in
this manual.

Always maintain proper tire pressure as de-
scribed in this manual.

Never modify an ATV through improper installa-
tion or use of accessories.

Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
WARNING

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Always turn off the engine when refueling.

Do not refuel right after the engine has been
running and is still very hot.

Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never re-
fuel while smoking, or in the vicinity of
sparks, open flames, or other sources of ig-
nition such as the pilot lights of water heat-
ers and clothes dryers. Gasoline can catch

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fire and you could be burned.

When transporting the ATV in another vehi-
cle, be sure it is kept upright and that the fuel
cock is in the “OFF” position. Otherwise, fuel
may leak out of the carburetor or fuel tank.

Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your eyes,
seek medical help immediately. If gasoline
spills on your skin, wash with soap and wa-
ter. If gasoline spills on your clothing,
change your clothes.
WARNING

EWB00070
Always operate your ATV in an area with ade-
quate ventilation. Never start or run the engine
in a closed area. Exhaust fumes are poisonous
and may cause loss of consciousness and
death within a short time.

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LOCATION OF THE WARNING AND SPECIFICATION LABELS
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Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace-
ment label from your Yamaha dealer.
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For Oceania
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN
CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE
INJURY OR DEATH.
OPERATING TIRE PRESSURE : Set with tires cold
9Recommended
:FRONT
:20
kPa,{
0.20kgf/cm
2}
2.9 psi
REAR
:20
kPa,{
0.20kgf/cm
2}
2.9 psi
9Minimum
:FRONT
:17
kPa,{
0.17kgf/cm
2}
2.5 psi
REAR
:17
kPa,{
0.17kgf/cm
2}
2.5 psi
9Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.LOADING9Maximum Vehicle Load:
95 kg,(209 lbs).
Includes weight of operator, cargo and accessories.
4EM-21696-11
1
Improper ATV use can result in SEVERE
INJURY or DEATH.ALWAYS USE
NEVER USE
NEVER CARRYNEVER USE
AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS
HELMET AND ROADS
OR ALCOHOL
PROTECTIVE
GEAR
NEVER
operate :
9 without proper training or instruction.9 at speeds too fast for your skills or
the conditions.9 on public roads-a collision can occur
with another vehicle.9 with a passenger-passengers affect balance
and steering and increase risk
of losing control.ALWAYS :9 use proper riding techniques to avoid
vehicle overturns on hills and rough terrainand it turns.9 avoid paved surfaces-pavement mayseriously affect handling and control.LOCATE AND READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
5FE-21568-11
WARNINGUNDER12
Operating this ATV if you are under
the age of12increases your chance
of severe injury or death.
NEVERpermit children under age 12
to operate this ATV. Adult supervision required for children
under age16.
WARNINGNEVER ride as a
passenger.Passengers can causea loss of control,resulting in SEVEREINJURY or DEATH.
4EM-21697-31
5FE-2151H-01
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Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
WARNING

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Malfunction of the throttle could make it diffi-
cult to speed up or slow down when you need
to. This could cause an accident. Check the op-
eration of the throttle lever before you start the
engine. If the throttle does not work smoothly,
check for the cause. Correct the problem be-
fore riding the ATV or consult a Yamaha dealer.
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Speed limiter and air intake restrictor
plate
Your ATV was delivered with an adjustable speed
limiter and an air intake restrictor plate. Yamaha
recommends that all beginning riders start off with
the speed limiter adjusting screw fully turned in and
the air intake restrictor plate installed to limit the
amount of speed available while they learn.
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. The adjusting screw may be gradu-
ally turned out as the beginner becomes more fa-
miliar with operating the ATV. Parents should
decide when to adjust the ATV for more power as
their youngster’s riding skills improve. Once the
ATV rider can operate with skill at the top speed
permitted by adjusting the speed limiter alone, the
air intake restrictor plate can be removed. Since re-
moval of this plate will result in a significant in-
crease in power, turn the adjusting screw
completely back in again; adjust it out in stages as
done previously.
1. Loosen the locknut.
2. To increase the maximum engine power avail-
able and the maximum speed of the ATV, turn
1. Throttle lever
1

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the adjusting screw in direction (a). To de-
crease the maximum engine power available
and the maximum speed of the ATV, turn the
adjusting screw in direction (b).
NOTE:

Adjusting for maximum throttle lever movement
without removing the air intake restrictor plate will
cause the engine to run roughly at higher speeds.
(See page 8-17.)
3. Tighten the locknut.
WARNING

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Improper adjustment of the speed limiter and
throttle could cause throttle cable damage or
improper throttle operation. The child could
lose control, have an accident or be injured. Do
not turn the adjusting screw out more than 20
mm (0.8 in) or the throttle cable could be dam-
aged.
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Front brake lever
The front brake lever is located on the right handle-
bar. To apply the front brake, pull the brake lever
toward the handlebar grip.
1. Locknut
2. Adjusting screw
3. No more than 20 mm (0.8 in)
3
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2
(b)
(a)

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Parking brake
Use the parking brake before starting the engine or
parking the ATV, especially on a slope. Apply the
rear brake lever and push down the lock plate to
apply the parking brake. Squeeze the rear brake
lever to release the parking brake.
WARNING

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Always set the parking brake before starting
the engine. The ATV could start moving un-
expectedly if the parking brake is not ap-
plied. This could cause loss of control or acollision.

Always be sure you have released the park-
ing brake before you begin to ride. The brake
could overheat if you ride the ATV without re-
leasing the parking brake. You could lose
braking performance which could cause an
accident. You could also wear out the brakes
prematurely.
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Shift pedal
This ATV is equipped with a constant-mesh 3-
speed transmission. The shift pedal is located on
the left side of the engine. Neutral is at the bottom
position.
1. Parking brake lock plate
1