ACURA CSX 2006 Service Repair Manual


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20-11
Fastener Locations
:Screw,2
A
B
C
D D
A
A B
A
A
10. If necessary, remove the special screws, then separate the door cylinder (A) and the outer handle
protector (B). If the retainer (C) is damaged, release
the hooks (D), and replace it.
NOTE: If removed, the special screws must be
replaced.
11. While pulling the outer handle (A), remove the handle from the holes in the door panel. Take care
not to scratch the door. 12. Remove the rod fastener (A) from the outer handle
(B), then replace it with a new one.
13. Install the handle in the reverse order of removal, and note these items:
 Make sure the cylinder cable and each rod is connected securely.
 Make sure the door key cylinder/door locks operate properly.
 Make sure the door handle works properly.
 When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
 Check for water leaks (see step 9 on page 20-29).
Replace.
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20-12 Doors
Front Door Latch Replacement
Fastener Location
:Bolt,1
6x1.0mm
8N·m
(0.8 kgf·m, 6 lbf·ft) A
B Fastener Locations
:Screw,3
D:Screw,1 E
A
B C
D
E
F G
D D
6x1.0mm
6N·m
(0.6 kgf·m,
4lbf·ft)
6x1.0mm
6N·m
(0.6 kgf·m,
4lbf·ft)
NOTE: Put on gloves to protect your hands. 1. Raise the glass fully.
2. Remove the door panel and inner handle (see page 20-7).
3. Remove the plastic cover, as needed (see step 4 on page 20-9).
4. Detach the rod fastener (see step 5 on page 20-9).
5. Disconnect the outer handle rod from the outer handle (see step 6 on page 20-10).
6. Disconnect the cylinder cable from the latch (see step 7 on page 20-10).
7. Pull the glass run channel (A) away as needed, and remove the bolt, then remove the center lower
channel (B) by pulling it downward. 8. Detach the latch cable (A) and the inner handle
cable (B) from the holder (C), then remove the
screws (D, E) securing the latch (F), then remove
the latch through the hole in the door. Take care not
to bend the outer handle rod (G), the latch cable, or
the inner handle cable.
08/08/21 14:59:01 61SNR030_200_0014
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20-13
Fastener Location:Screw,1
AB
A
A
B
B
C
9. Remove the screw, then remove the latch protector
(A) by releasing the hook (B).
10. Disconnect the latch cable (A) and the inner handle cable (B) from the latch (C). 11. Install the latch in the reverse order of removal, and
note these items:
 Make sure the actuator connector is plugged in properly and each rod is connected securely.
 Make sure the door locks and opens properly.
 When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
 Check for water leaks (see step 9 on page 20-29).
08/08/21 14:59:01 61SNR030_200_0015
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20-14 Doors
Front Door Glass and Regulator Replacement
E
D
A B
EF B
D
C
Fastener Locations :Bolt,2
A
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) A
B
C
D
E
E
D
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft) Fastener Locations
:Bolt,2
D:Bolt,2 E
(Black) (Gold)
NOTE: Put on gloves to protect your hands.
1. Remove the door panel (see page 20-7).
2. Disconnect the power door lock actuator connector (A) and remove the plug caps (B).
3. Pass the cables (C) and the harnesses (D) through the slits (E) in the plastic cover (F), then remove the
plastic cover.
4. Carefully raise the glass (A) until you can see the bolts, then remove them. Carefully pull the glass
out through the window slot. Take care not to drop
the glass inside the door. 5. Disconnect the connector (A), and detach the
harness clip (B) from the regulator (C).
6. Remove the bolts (D), and loosen the bolts (E), then remove the regulator through the hole in the door.
08/08/21 14:59:02 61SNR030_200_0016
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20-1520-15
Front Door Glass Outer
Weatherstrip Replacement
A A B
B
A
A
7. Apply multipurpose grease to all the sliding surfaces of the regulator (A) where shown.
8. Install the glass and regulator in the reverse order of removal, and note these items:
 Roll the glass up and down to verify it moves freely without binding.
 Make sure that there is no clearance between the glass and glass run channel when the glass is
closed.
 Adjust the position of the glass as necessary (see page 20-28).
 When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
 Check for water leaks (see step 9 on page 20-29).
 Make sure the power door locks, the windows and the power mirror operate properly.
 Test-drive and check for wind noise and rattles. NOTE:
 Put on gloves to protect your hands.
 Take care not to scratch the door.
1. Lower the glass fully.
2. Release the front hook (A) from inside of the door, then pull up the front door glass outer weatherstrip
(B).
3. Starting at the front, slowly pull up the front door glass outer glass weatherstrip (A).
(cont’d)
08/08/21 14:59:02 61SNR030_200_0017
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20-1520-15
Front Door Glass Outer
Weatherstrip Replacement
A A B
B
A
A
7. Apply multipurpose grease to all the sliding surfaces of the regulator (A) where shown.
8. Install the glass and regulator in the reverse order of removal, and note these items:
 Roll the glass up and down to verify it moves freely without binding.
 Make sure that there is no clearance between the glass and glass run channel when the glass is
closed.
 Adjust the position of the glass as necessary (see page 20-28).
 When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
 Check for water leaks (see step 9 on page 20-29).
 Make sure the power door locks, the windows and the power mirror operate properly.
 Test-drive and check for wind noise and rattles. NOTE:
 Put on gloves to protect your hands.
 Take care not to scratch the door.
1. Lower the glass fully.
2. Release the front hook (A) from inside of the door, then pull up the front door glass outer weatherstrip
(B).
3. Starting at the front, slowly pull up the front door glass outer glass weatherstrip (A).
(cont’d)
08/08/21 14:59:02 61SNR030_200_0017
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20-1620-16 Doors
Front Door Glass Outer
Weatherstrip Replacement (cont’d)
Front Door Weatherstrip
Replacement
A
B
A
Fastener Locations :Bolt,1
A :Clip,14
B
:Clip,2
C
:Clip,1
D
B
C
AC
F
E D
8x1.25mm
29 N·m
(3.0 kgf·m, 22 lbf·ft) E
(White)
(Black) (Left: Pink
Right: Blue)
4. Slide the front door glass outer weatherstrip (A)
forward.
5. Twist the front door glass outer weatherstrip (A) to pull the rear hook (B) out from the inside of the
door, then remove the weatherstrip.
6. Push the clip portions of new front door glass outer weatherstrip into place securely. NOTE:
 Put on gloves to protect your hands.
 Take care not to scratch the door.
 Remove the clips with a clip remover.
1. At the A-pillar, remove the door checker mounting
bolt (A).
2. Detach the clips (B, C, D), then remove the door weatherstrip (E).
3. Install the weatherstrip in the reverse order of removal, and note these items:
 If the clips are damaged or stress-whitened, replace them with new ones.
 Make sure the weatherstrip is installed in the holder (F) securely.
 Apply medium strength liquid thread lock to door checker mounting bolt before installation.
 When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
 Check for water leaks (see step 9 on page 20-29).
08/08/21 14:59:03 61SNR030_200_0018
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20-1620-16 Doors
Front Door Glass Outer
Weatherstrip Replacement (cont’d)
Front Door Weatherstrip
Replacement
A
B
A
Fastener Locations :Bolt,1
A :Clip,14
B
:Clip,2
C
:Clip,1
D
B
C
AC
F
E D
8x1.25mm
29 N·m
(3.0 kgf·m, 22 lbf·ft) E
(White)
(Black) (Left: Pink
Right: Blue)
4. Slide the front door glass outer weatherstrip (A)
forward.
5. Twist the front door glass outer weatherstrip (A) to pull the rear hook (B) out from the inside of the
door, then remove the weatherstrip.
6. Push the clip portions of new front door glass outer weatherstrip into place securely. NOTE:
 Put on gloves to protect your hands.
 Take care not to scratch the door.
 Remove the clips with a clip remover.
1. At the A-pillar, remove the door checker mounting
bolt (A).
2. Detach the clips (B, C, D), then remove the door weatherstrip (E).
3. Install the weatherstrip in the reverse order of removal, and note these items:
 If the clips are damaged or stress-whitened, replace them with new ones.
 Make sure the weatherstrip is installed in the holder (F) securely.
 Apply medium strength liquid thread lock to door checker mounting bolt before installation.
 When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
 Check for water leaks (see step 9 on page 20-29).
08/08/21 14:59:03 61SNR030_200_0018
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Special Tools Required
20-17
Rear Door Panel Removal/Installation
A
B
C
Fastener Locations :Screw,1 :Clip,1
AFa

stener Location
:Clip,1
A B
C
D
B
A
Fastener Location :Screw,1
KTC trim tool set SOJATP2014
NOTE: Use the appropriate tool from the KTC trim tool
s
et to avoid damage when removing components.
1. Raise the glass fully.
2. Pry out on the rear portion of the inner handle cap (A) with the appropriate trim tool, then release the
hooks (B, C).
3. Remove the screw and clip securing the inner handle (A). 4

. Remove the power window switch panel (A).
–1 Pry up on the rear edge of the switch panel with the appropriate trim tool, then release the
rear clip.
–2 Pull out along the edge of the panel to release the hooks (B).
–3 Pull the switch panel rearward to release the front hook (C).
–4 Disconnect the power window switch connector (D).
5. Remove the screw.
(cont’d)
08/08/21 14:59:04 61SNR030_200_0019
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20-18
Doors
Rear Door Panel Removal/Installation (cont’d)
Fastener Locations
A
E
F G
AD
:Clip,5
B : Clip, 1
C
BBC BBB
B
A
C
CA B
AB C
D
F
EG
F
6. Remove the door panel (A) with as little bending as
possible to avoid creasing or breaking it.
–1 Start at the bottom edge of the door panel, release the clips (B, C) that are just above the
marks (D) on the edge of the panel with a
commercially available trim pad remover.
–2 Detach the upper clips.
–3 Starting at the rear, pull the door panel upward.
NOTE: The inner handle cable (E) and the latch
cable (F) are connected to the inner handle (G).
Do not pull the door panel up too far, or these
cables will be damaged.
7. While holding the door panel (A) away from the door, remove the inner handle (B) from the door
panel by releasing the hooks (C). 8. Remove the door panel (A) while pu
lling the inner
handle (B) out through the hole in the door panel.
9. Disconnect the inner handle cable (A) and the latch cable (B) from the inner handle (C).
–1 Detach the inner handle cable fastener (D), then disconnect the inner handle cable from
the cable fastener (E).
–2 Detach the latch cable fastener (F) with a flat- tip screwdriver, then disconnect the latch cable
from the cable fastener (G).
NOTE: If the cable fasteners are damaged or
stress-whitened, replace them with new ones.
08/08/21 14:59:05 61SNR030_200_0020
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