ACURA CSX 2006 Service Repair Manual


20-46Glass
Front Corner Glass Replacement (cont’d)
A
B B
A
B
12. Set the front corner glass (A) to the front corner
trim (B) quickly. Be careful not to touch the
adhesive. 13. Hold the front corner glass (A) with a suction cup
over the opening while holding the front corner
trim (B) by the other hand, align the clips, and set it
down on the adhesive. Lightly push on the front
corner glass until its edges are fully seated on the
adhesive all the way around.
NOTE: Make sure that there is no clearance between the sash and front lower sash.
 Do not open or close any of the doors for about an hour until the adhesive is dry.
14. Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted
surface or the front corner glass, wipe with a soft
shop towel dampened with isopropyl alcohol.
15. After the adhesive has dried, spray water over the front corner glass and check for leaks. Mark the
leaking area, let the front corner glass dry, then
seal with sealant. Let the vehicle stand for at least
4 hours after front corner glass installation. If the
vehicle has to be used within the first 4 hours, it
must be driven slowly.
16. Reinstall all remaining removed parts. NOTE: Advise the customer not to do the following
things for 2 to 3 days: Slam the doors with all the windows rolled up.
 Twist the body excessively (such as when going in and out of driveways at an angle or driving
over rough, uneven roads).
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20-47
Rear Window Replacement
A B B A
Fastener Locations
:Clip,2
NOTE: Put on gloves to protect your hands.
 Wear eye protection while cutting the glass adhesive with a piano wire.
 Use seat covers to avoid damaging any surfaces.
 Do not damage the rear window defogger grid lines, window antenna grid lines, and terminals.
1. Remove these items:
 Trunk lid
 C-pillar trim (see page 20-75)
 Rear shelf (see page 20-78)
2. Disconnect the window antenna connectors (A) and rear window defogger connectors (B).
3. If the old rear window will be reinstalled, make alignment marks across the glass and the body
with a grease pencil. 4. Pull down the rear portion of the headliner (A) by
detaching the clips. Take care not to bend the
headliner excessively, or you may crease or break
it.
5. Apply protective tape along the inside and outside edges of the body. Make a hole with an awl through
the adhesive from inside the vehicle at a corner of
the rear window. Push a piece of piano wire
through the hole, and wrap each end around a
piece of wood.
(cont’d)
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Cutting positions
20-48 Glass
Rear Window Replacement (cont’d)
A
B
AB
A B
C A
B C
A
A AA
6. Remove the lower rubber dam (A) from the lower
edge of the rear window (B). If necessary, cut the
rubber dam with a utility knife.
7. With a helper on the outside, pull the piano wire (A) back and forth in a sawing motion. Hold the piano
wire as close to the rear window (B) as possible to
prevent damage to the body, and carefully cut
through adhesive (C) around the entire rear
window. 8. Carefully remove the rear window.
9. Scrape smooth the old adhesive, using a putty
knife or similar tool, until there is a thickness of
about 2 mm (0.08 in.) on the bonding surface
around the entire rear window opening flange:
 Do not scrape down to the painted surface of the body; damaged paint will interfere with proper
bonding.
 Remove the fasteners from the body.
10. Clean the body bonding surface with a shop towel dampened in isopropyl alcohol. After cleaning,
keep oil, grease, and water from getting on the
surface.
11. If the old rear window will be reinstalled, scrape off the old adhesive, the fasteners, and the rubber dam
from the rear window with a putty knife. Clean the
bonding surfaces on the inside face and the edge of
the rear window with isopropyl alcohol. Make sure
the bonding surface is kept free of water, oil, and
grease.
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Rubber dam adhesive tape:
Thickness 0.2 mm (0.008 in.)
Width 4 mm (0.16 in.)
Rubber dams adhesive tape:Thickness 0.16 mm (0.006 in.)
Width 5 mm (0.2 in.)
Clips adhesive tape: Thickness 0.4 mm (0.016 in.)
Width 13 mm (0.53 in.)
Fasteners adhesive tape: Thickness 0.8 mm (0.03 in.)
Width 7 mm (0.28 in.)
20-49
: Apply primer here.
Inside
149 mm
(5.87 in.)
A
B C
A
D
B
A
B 149 mm
(5.87 in.)
149 mm
(5.87 in.)
Inside
5mm
(0.2 in.) A
2mm
(0.08 in.)
2mm
(0.08 in.)
2mm
(0.08 in.) A
D
E
B
C F
F
A
B
B
F
E D
18 mm
(0.71 in.)
18 mm
(0.71 in.)
C
12. Apply primer to the edge of the rear window (A) where the lower rubber dam adhesive tape will be
attached as shown. Attach the lower rubber dam
(B) with adhesive tape (C) to the lower edge of the
rear window:
 After installing the rubber dam, cut the ends (D) of the rubber dam as shown.
 Be careful not to touch the windshield where adhesive will be applied. 13. Attach the upper rubber dams (A), the side rubber
dams (B), the clips (C), and the fasteners (D) with
adhesive tape to the inside face of the rear window
(E) as shown:
 First attach the upper rubber dam, then attach the side rubber dams around the edge of the rear
window. Be sure the top of the side rubber dam
contacts with the bottom of the upper rubber
dam. If necessary, cut the rubber dam with a
utility knife.
 Be sure the clips, and the fasteners line up with the alignment marks (F).
 Be careful not to touch the rear window where adhesive will be applied.
(cont’d)
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Fasteners adhesive tape:
Thickness 0.8 mm (0.031 in.)
Width 9 mm (0.35 in.)
20-50Glass
Rear Window Replacement (cont’d)
Fastener Locations
: Fastener, 2
Fastener Locations
: Fastener, 2
A
B : Apply glass primer here.
A
B
B C
Inside
11 mm
(0.43 in.)
Inside
11 mm
(0.43 in.) A
B
B
B
A A
5.5 mm
(0.22 in.) 5.5 mm
(0.22 in.)
14. Attach the fasteners with adhesive tape to the rear
window opening flange of the body on both sides.
15. Set the rear window in the opening, and center it. Make alignment marks (A) across the rear window
and the body with a grease pencil at the four points
are shown:
 Make sure both upper clips (B) are in the body holes.
 Be careful not to touch the rear window where adhesive will be applied.
16. Remove the rear window. 17. Apply a light coat of glass primer with a sponge
applicator along the edge of the rear window (A)
between the dams (B) as shown, then lightly wipe it
off with gauze or cheesecloth:
 With the printed dots (C) on the rear window as a guide, apply the glass primer to both lower
corner portions of the rear window.
 Do not apply body primer to the rear window, and do not get body and glass primer sponge
applicators mixed up.
 Never touch the primed surfaces with your hands. If you do, the adhesive may not bond to the rear
window properly, causing a leak after the rear
window is installed.
 Keep water, dust, and abrasive materials away from primed surfaces.
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20-51
: Apply body primer to exposed point as shown.
16 mm
(0.63 in.)
16 mm
(0.63 in.)
16 mm
(0.63 in.)
12 mm (0.47 in.)
7 mm (0.28 in.)
A Inside
12 mm
(0.47 in.)
7 mm (0.28 in.) A
B
C
D
A
A
A B
B BC
C C
C
A
Inside 2mm
(0.08 in.)
2mm
(0.08 in.)
2mm
(0.08 in.) 2mm
(0.08 in.)
18. Carefully apply a light coat of body primer with a
sponge to any exposed paint or metal around the
flange where new adhesive will be applied. Let the
primer dry for at least 10 minutes:
 Do not apply body primer to any remaining original adhesive on the flange.
 Be careful not to mix up the body and glass primer sponge applicators.
 Never touch the primed surfaces with your hands.
19. Cut a ‘‘V’’ in the end of the nozzle (A) on the adhesive cartridge as shown. 20. Put the cartridge in a caulking gun, and run a
continuous bead of adhesive (A) around the edge
of the rear window (B) between the dams (C) as
shown:
 With the printed dots (D) on the rear window as a guide, apply the adhesive to both side portions of
the rear window.
 Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker
bead at each corner.
(cont’d)
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20-52Glass
Rear Window Replacement (cont’d)
21. Hold the rear window with suction cups over the
opening, align it with the alignment marks you
made in step 15, and set it down on the adhesive.
Lightly push on the rear window until its edges are
fully seated on the adhesive all the way around.
NOTE: Do not open or close any of the doors for
about an hour until the adhesive is dry.
22. Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted
surface or the rear window, use a soft shop towel
dampened with isopropyl alcohol.
23. After the adhesive has dried, spray water over the rear window and check for leaks. Mark the leaking
area, let the rear window dry, then seal with sealant.
Let the vehicle stand for at least 4 hours after rear
window installation. If the vehicle has to be used
within the first 4 hours, it must be driven slowly.
24. Reinstall all remaining removed parts. NOTE: Advise the customer not to do the following
things for 2 to 3 days: Slam the doors with all the windows rolled up.
 Twist the body excessively (such as when going in and out of driveways at an angle or driving
over rough, uneven roads).
08/08/21 15:00:15 61SNR030_200_0054
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20-53
Moonroof
Component Location Index
BRACKET COVER
FRAME SEAL A SLIDE STOP
FRONT DRAIN VALVE REAR DRAIN VALVECABLE TUBE
REAR BRACKET A
GLASS
DRAIN CHANNEL
WIND DEFLECTOR SUNSHADE
CABLE ASSEMBLY
DRAIN CHANNEL SLIDER REAR DRAIN TUBE
MOTOR
FRAME
FRONT DRAIN TUBE FRAME SEAL B
SLIDER SPACER
SUNSHADE REAR STOP
SUNSHADE HANDLE FRONT SUNSHADE
BASE SLIDER REAR SUNSHADE
BASE SLIDER
REAR HOOK
Position Adjustment, page 20-55
Replacement, page 20-55
Closing Force and Opening Drag Check, page 20-64
Replacement, page 20-57
Replacement, page 20-56 Replacement, page 20-58
Replacement,page 20-62
Replacement, page 20-62 Replacement,page 20-60
Replacement,
page 20-59
Replacement, page 20-60
Replacement,
page 20-60
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Symptom Diagnostic procedure
20-54
Moonroof
Symptom Troubleshooting Index
Water leaks from moonroof 1.
2.
3.
4.
5.Check for a clogged drain tube.
Check for a gap between the glass weatherstrip and the roof panel
(see page 20-55).
Check for a defective or an improperly installed glass weatherstrip or drain
channel.
Check for a gap between the drain seal and the roof panel.
Adjust the moonroof position.
Wind noise from moonroof 1.
2.Check for excessive clearance between the glass weatherstrip and the roof
panel.
Adjust the moonroof position.
Motor noise from moonroof 1. 2.
3.Check for a loose motor.
Check for a worn gear or bearing.
Check for a deformed cable assembly.
Moonroof glass does not move,
but motor turns 1.
2.
3.
4.Check for a defective gear or inner cable.
Check for foreign matter stuck between the guide rail and the slider.
Check for a loose inner cable.
Make sure the cable assembly is attached properly.
Moonroof glass does not move
and motor does not turn (glass
can be moved with 5 mm
hexagonal wrench) 1.
2.
3.
4.Check for a blown fuse.
Check for a faulty moonroof switch.
Check for a run down battery.
Check for a defective motor control unit.
Moonroof glass does not stop at
proper flush closed position 1.
2.Reset the moonroof control unit (see page 22-287).
Check glass position adjustment.
During auto close operation,
moonroof glass r everses when
no object is trapped Check for dirt and debris in the track. Reset the moonroof control unit (see page
22-287).
Moonroof glass moves, but
there is no AUTO function Reset the moonroof control unit (see page 22-287).
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20-5520-55
Glass Position Adjustment Glass Replacement
13.5 1/ 1 mm
(0.55 0.04/ 0.04 in.)
AB
01/1mm
(0 0.04/ 0.04 in.)
Fastener Locations 5x0.8mm
4N·m
(0.4 kgf·m, 3 lbf·ft)
:TORXScrew,6
Front A
Fastener Locations
:Screw,2
Front
5x0.8mm
4N·m
(0.4 kgf·m, 3 lbf·ft)
F
:TORXScrew,6
BE
B
D
C
D C
A
E E
E
A
The roof panel (A) should be
even with the glass
weatherstrip (B), to within 0 1/ 1 mm
(0 0.04/ 0.04 in.) all the way around, and the distance
from glass edge to the roof panel edge should be
13.5 1/ 1 mm (0.55 0.04/ 0.04 in.). If not, make the
following adjustment:
1. Remove the bracket cover.
2. Adjust the glass (A). –1 Slightly loosen the screws with a TORX T25 bit.
–2 Move the glass up or down and forward orrearward.
–3 Tighten all screws securely.
3. If necessary, repeat on the opposite side. 1. Close the glass fully.
2. Slide the sunshade all the way back.
3. Pry out the lid (A), remove the screws (B), and
release the hooks (C), then remove both bracket
covers (D). Remove the screws (E) with a TORX T25
bit from both glass brackets (F).
4. Remove the glass (A) by lifting it up. Do not damage the roof panel.
5. Install the glass in the reverse order of the removal, and adjust the glass position alignment (see page
20-55).
6. Reset the moonroof control unit (see page 22-287).
7. Check for water leaks. Use free-flowing water from a hose without a nozzle. Do not use high-pressure
water.
NOTE: It is normal for some water to seep past the
moonroof into the moonroof frame, and exit
through the drains.
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