ACURA CSX 2006 Service Owner's Manual

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Cooling System
ItemMeasurement Qualification Standard or New
2-6Standards and Service Limits
Radiator
Coolant capacities (including engine,
heater, hoses, and reservoir)
Use Honda Long Life Antifreeze/
Coolant Type 2
(K20Z2) M/T: engine
overhaul
6.6 L (1.74 US gal)
M/T: coolant
change 4.3 L (1.14 US gal)
A/T: engine
overhaul 6.5 L (1.72 US gal)
A/T: coolant
change 4.2 L (1.11 US gal)
Coolant capacities (includes engine,
heater, hoses, and reservoir)
Use Honda Long Life Antifreeze/
Coolant Type 2
(K20Z3) Engine overhaul 6.8 L (1.80 US gal)
Coolant change 4.5 L (1.19 US gal)
Coolant reservoir Coolant capacity 0.4 L (0.11 US gal)
Radiator cap Opening pressure 93 123 kPa (0.95 1.25 kgf/cm , 14 18 psi)
Thermostat Opening temperature Begins to open 76 80 °C (169 176 °F)
Fully open 90 °C (194 °F)
Valve lift at fully open 8.0 mm (0.31 in.)
2
08/08/21 14:07:14 61SNR030_020_0006
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Fuel and Emissions
Clutch
Item Measurement Qualification Standard or New
Item Measurement QualificationStandard or New Service Limit
2-7
Fuel pressure
regulatorPressure with fuel pressure gauge
connected 330 380 kPa (3.4 3.9 kgf/cm , 48 55 psi)
Fuel tank Capacity 50 L (13.2 US gal)
Engine idle
(K20Z2) Idle speed without load M/T (in neutral) 700 50 rpm
A/T (in N or P) 800 50 rpm
Idle speed with high electrical load
(A/C switch ON, temperature set to
max cool, blower fan on High, rear
window defogger ON, and headlights
on high beam) M/T (in neutral) 780 50 rpm
A/T (in N or P) 800 50 rpm
Engine idle
(K20Z3) Idle speed without load M/T (in neutral) 750 50 rpm
Idle speed with high electrical load
(A/C switch ON, temperature set to
max cool, blower fan on High, rear
window defogger ON, and headlights
on high beam) M/T (in neutral) 750 50 rpm
Clutch pedal Height from floor Except Type S 159.3 mm (6.27 in.) Type S 161.3 mm (6.35 in.)
Stroke 130 140 mm (5.12 5.51 in.)
Flywheel Runout on clutch mating surface 0.05 mm (0.002 in.) max. 0.15 mm (0.006 in.)
Clutch disc Rivet head depth 1.65 2.25 mm (0.065 0.089 in.) 0.7 mm (0.03 in.) Thickness 8.3 8.9 mm (0.33 0.35 in.) 6.0 mm (0.24 in.)
Pressure plate Warpage 0.03 mm (0.001 in.) max. 0.15 mm (0.006 in.) Evenness of the height of the
diaphragm spring fingers 0.6 mm (0.02 in.) max. 0.8 mm (0.03 in.)2
08/08/21 14:07:14 61SNR030_020_0007
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DYNOMITE -2009-

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(#'            #) 
Manual Transmission and M/T Differential (5-speed)
Item Measurement QualificationStandard or New Service Limit
2-8Standards and Service Limits
A
B
B
Manual
transmission
fluid
Capacity
Use Acura MTF
Fluid change 1.5 L (1.6 US qt)
Overhaul 1.7 L (1.8 US qt)
Mainshaft End play 0.11 0.17 mm (0.004 0.007 in.) Adjust Diameter of ball bearing contact area
(transmission housing side) 27.987 28.000 mm (1.1018 1.1024 in.) 27.93 mm (1.100 in.)
Diameter of 4th/5th gear distance
collar contact area 31.984 32.000 mm (1.2592 1.2598 in.) 31.93 mm (1.257 in.)
Diameter of needle bearing contact
area 38.984 39.000 mm (1.5348 1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(clutch housing side) 27.977 27.990 mm (1.1015 1.1020 in.) 27.92 mm (1.099 in.)
Diameter of bushing contact area 20.80 20.85 mm (0.819 0.821 in.) 20.75 mm (0.817 in.)
Runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
Mainshaft 3rd,
4th, and 5th gear I.D. 44.009 44.025 mm (1.7326 1.7333 in.) 44.08 mm (1.735 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 23.92 23.97 mm (0.942 0.944 in.) 23.80 mm (0.937 in.)
Mainshaft 4th/
5th gear distance
collar I.D. 32.00 32.01 mm (1.2598 1.2602 in.) 32.02 mm (1.261 in.)
O.D. 38.989 39.000 mm (1.5350 1.5354 in.) 38.94 mm (1.533 in.)
Length A 51.95 52.05 mm (2.045 2.049 in.)
B 24.03 24.08 mm (0.946 0.948 in.)
MBS distance
collar I.D. 28.00 28.10 mm (1.102 1.106 in.)
Length 23.95 24.05 mm (0.943 0.947 in.)
Countershaft Diameter of ball bearing contact area (transmission housing side) 30.020 30.033 mm (1.1819 1.1824 in.) 29.97 mm (1.180 in.)
Diameter of 1st gear distance collar
contact area 39.937 39.950 mm (1.5723 1.5728 in.) 39.88 mm (1.570 in.)
Diameter of needle bearing contact
area (clutch housing side) 40.000 40.015 mm (1.5748 1.5754 in.) 39.95 mm (1.573 in.)
Runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance 0.04 0.10 mm (0.0016 0.0039 in.) Adjust
Countershaft 1st
and 2nd gear I.D. 52.010 52.029 mm (2.0476 2.0484 in.) 52.08 mm (2.050 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 1st 22.92 22.97 mm (0.902 0.904 in.) 22.87 mm (0.900 in.)
2nd 27.92 27.97 mm (1.099 1.101 in.) 27.87 mm (1.097 in.)
Countershaft 1st
and 2nd gear
distance collar I.D. 39.95 39.96 mm (1.5728 1.5732 in.) 39.97 mm (1.574 in.)
O.D. 46.989 47.000 mm (1.8500 1.8504 in.) 46.94 mm (1.848 in.)
Length 1st 23.03 23.08 mm (0.907 0.909 in.)
2nd 28.03 28.08 mm (1.104 1.106 in.)
08/08/21 14:07:15 61SNR030_020_0008
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Item Measurement Qualification Standard or New Service Limit
2-9
Reverse idler
gear
I.D. 20.016 20.043 mm (0.7880 0.7891 in.) 20.90 mm (0.832 in.)
Gear-to-reverse gear shaft clearance 0.036 0.084 mm (0.0014 0.0033 in.) 0.16 mm (0.006 in.)
Synchro ring Ring-to-gear clearance Ring pushed against gear0.70 1.49 mm (0.028 0.059 in.) 0.4 mm (0.016 in.)
Triple cone
synchro Outer synchro ring-to-synchro cone
clearance Ring pushed
against gear0.70 1.19 mm (0.028 0.047 in.) 0.3 mm (0.012 in.)
Synchro cone-to-gear clearance Ring pushed against gear0.50 1.04 mm (0.020 0.041 in.) 0.3 mm (0.012 in.)
Outer synchro ring-to-gear clearance Ring pushed against gear0.95 1.68 mm (0.037 0.066 in.) 0.6 mm (0.024 in.)
Shift fork Finger thickness 7.4 7.6 mm (0.29 0.30 in.) Fork-to-synchro sleeve clearance 0.35 0.65 mm (0.014 0.026 in.) 1.0 mm (0.039 in.)
Reverse shift
fork Finger width 13.4 13.7 mm (0.528 0.539 in.)
Fork-to-reverse idler gear clearance 0.20 0.59 mm (0.008 0.023 in.) 1.3 mm (0.051 in.)
Shift arm I.D. 13.973 14.000 mm (0.5501 0.5512 in.) Finger width 16.9 17.0 mm (0.665 0.669 in.)
Shift arm-to-shift fork clearance 0.2 0.5 mm (0.008 0.020 in.) 0.62 mm (0.024 in.)
Select lever Finger width 14.85 14.95 mm (0.585 0.589 in.)
Change lever Shaft-to-select lever clearance 0.05 0.25 mm (0.002 0.010 in.) 0.50 mm (0.020 in.) Groove width 15.00 15.10 mm (0.591 0.594 in.)
Shaft-to-shift arm clearance 0.013 0.070 mm (0.0005 0.0028 in.) 0.1 mm (0.004 in.)
M/T differential
carrier Pinion shaft contact area I.D. 18.010 18.028 mm (0.7091 0.7098 in.)
Carrier-to-pinion shaft clearance 0.027 0.057 mm (0.0011 0.0022 in.) 0.1 mm (0.004 in.)
Driveshaft contact area I.D. 28.025 28.045 mm (1.1033 1.1041 in.)
M/T differential
pinion gear Backlash 0.05 0.15 mm (0.002 0.006 in.)
I.D. 18.042 18.066 mm (0.7103 0.7113 in.)
Pinion gear-to-pinion shaft clearance 0.059 0.095 mm (0.0023 0.0037 in.) 0.15 mm (0.006 in.)
M/T differential
80 mm shim 80 mm shim-to-bearing outer race
clearance in transmission housing 0 0.10 mm (0 0.039 in.) Adjust
08/08/21 14:07:15 61SNR030_020_0009
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Manual Transmission and M/T Differential (6-speed)
Item Measurement QualificationStandard or New Service Limit
2-10Standards and Service Limits
A
B
B
Manual
transmission
fluid
Capacity
Use Honda MTF
Fluid change 1.5 L (1.6 US qt)
Overhaul 1.7 L (1.8 US qt)
Mainshaft End play 0.11 0.17 mm (0.004 0.007 in.) Adjust Diameter of ball bearing contact area
(transmission housing side) 27.987 28.000 mm (1.1018 1.1024 in.) 27.93 mm (1.100 in.)
Diameter of 4th/5th gear distance
collar contact area 31.984 32.000 mm (1.2592 1.2598 in.) 31.93 mm (1.257 in.)
Diameter of needle bearing contact
area 38.984 39.000 mm (1.5348 1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(clutch housing side) 27.977 27.990 mm (1.1015 1.1020 in.) 27.92 mm (1.099 in.)
Diameter of bushing contact area 20.80 20.85 mm (0.819 0.821 in.) 20.75 mm (0.817 in.)
Runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
Mainshaft
3rd, 4th, and 5th
gear I.D. 44.009 44.025 mm (1.7326 1.7333 in.) 44.08 mm (1.735 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 23.92 23.97 mm (0.942 0.944 in.) 23.80 mm (0.937 in.)
Mainshaft
6th gear I.D. 40.009 40.025 mm (1.5752 1.5758 in.) 40.08 mm (1.578 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 23.92 23.97 mm (0.942 0.944 in.) 23.80 mm (0.937 in.)
Mainshaft
4th/5th gear
distance collar I.D. 32.00 32.01 mm (1.2598 1.2602 in.) 32.02 mm (1.261 in.)
O.D. 38.989 39.000 mm (1.5350 1.5354 in.) 38.94 mm (1.533 in.)
Length A 51.95 52.05 mm (2.045 2.049 in.)
B 24.03 24.08 mm (0.946 0.948 in.)
Mainshaft
6th gear distance
collar I.D. 28.00 28.01 mm (1.102 1.103 in.) 28.02 mm (1.103 in.)
O.D. 34.989 35.000 mm (1.3775 1.3780 in.) 34.940 mm (1.3756 in.)
Length 24.03 24.08 mm (0.946 0.948 in.)
Countershaft Diameter of ball bearing contact area (transmission housing side) 30.020 30.033 mm (1.1819 1.1824 in.) 29.97 mm (1.180 in.)
Diameter of 1st gear distance collar
contact area 39.937 39.950 mm (1.5723 1.5728 in.) 39.883 mm (1.5702 in.)
Diameter of needle bearing contact
area (clutch housing side) 35.000 35.015 mm (1.3780 1.3785 in.) 34.95 mm (1.376 in.)
Runout 0.02 mm (0.001 in.) max. 0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance 0.04 0.10 mm (0.0016 0.0039 in.) Adjust
Countershaft 1st
and 2nd gear I.D. 52.010 52.029 mm (2.0476 2.0484 in.) 52.08 mm (2.050 in.)
End play 0.06 0.16 mm (0.002 0.006 in.) 0.25 mm (0.010 in.)
Thickness 1st 22.92 22.97 mm (0.902 0.904 in.) 22.87 mm (0.900 in.)
2nd 27.92 27.97 mm (1.099 1.101 in.) 27.87 mm (1.097 in.)
Countershaft 1st
and 2nd gear
distance collar I.D. 39.95 39.96 mm (1.5728 1.5732 in.) 39.97 mm (1.574 in.)
O.D. 46.989 47.000 mm (1.8500 1.8504 in.) 46.94 mm (1.848 in.)
Length 1st 23.03 23.08 mm (0.907 0.909 in.)
2nd 28.03 28.08 mm (1.104 1.106 in.)
08/08/21 14:07:15 61SNR030_020_0010
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DYNOMITE -2009-

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Item Measurement Qualification Standard or New Service Limit
2-11
Reverse idler
gear
I.D. 20.016 20.043 mm (0.7880 0.7891 in.) 20.90 mm (0.823 in.)
Gear-to-reverse idler gear shaft
clearance 0.036 0.084 mm (0.0014 0.0033 in.) 0.16 mm (0.006 in.)
Synchro ring Ring-to-gear clearance Ring pushed against gear0.70 1.49 mm (0.028 0.059 in.) 0.4 mm (0.016 in.)
Double cone
synchro and
triple cone
synchro Outer synchro ring-to-synchro cone
clearance
Ring pushed
against gear0.70 1.19 mm (0.028 0.047 in.) 0.3 mm (0.012 in.)
Synchro cone-to-gear clearance Ring pushed against gear0.50 1.04 mm (0.020 0.041 in.) 0.3 mm (0.012 in.)
Outer synchro ring-to-gear clearance Ring pushed against gear0.95 1.68 mm (0.037 0.066 in.) 0.6 mm (0.024 in.)
Shift fork Finger thickness 7.4 7.6 mm (0.29 0.30 in.) Fork-to-synchro sleeve clearance 0.35 0.65 mm (0.014 0.026 in.) 1.0 mm (0.039 in.)
Reverse shift
fork Finger width 13.4 13.7 mm (0.528 0.539 in.)
Fork-to-reverse idler gear clearance 0.20 0.59 mm (0.008 0.023 in.) 1.3 mm (0.051 in.)
Shift arm I.D. 13.973 14.000 mm (0.5501 0.5512 in.) Finger width 16.9 17.0 mm (0.665 0.669 in.)
Shift arm-to-shift fork clearance 0.2 0.5 mm (0.008 0.020 in.) 0.62 mm (0.024 in.)
Select lever Finger width 14.85 14.95 mm (0.585 0.589 in.)
Change lever Shaft-to-select lever clearance 0.05 0.25 mm (0.002 0.010 in.) 0.50 mm (0.020 in.) Groove width 15.00 15.10 mm (0.591 0.594 in.)
Shaft-to-shift arm clearance 0.013 0.070 mm (0.0005 0.0028 in.) 0.1 mm (0.004 in.)
M/T differential
80 mm shim 80 mm shim-to-bearing outer race
clearance in transmission housing 0 0.10 mm (0 0.039 in.) Adjust
08/08/21 14:07:15 61SNR030_020_0011
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DYNOMITE -2009-

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(#'
            #) 
Automatic Transmission and A/T Differential
Item Measurement QualificationStandard or New Service Limit
2-12Standards and Service Limits
Automatic
transmission
fluid
Capacity
Use Acura ATF-Z1
Fluid change 2.9 L (3.1 US qt)
Overhaul 6.5 L (6.9 US qt)
ATF pressure Line pressure At 2,000 rpm in P or N900 960 kPa
(9.2 9.8 kgf/cm , 130 140 psi) 850 kPa
(8.7 kgf/cm , 120 psi)
1st clutch pressure At 2,000 rpm in 1st gear in S890 970 kPa
(9.1 9.9 kgf/cm , 130 140 psi) 840 kPa
(8.6 kgf/cm , 120 psi)
2nd clutch pressure At 2,000 rpm in 2nd gear in S890 970 kPa
(9.1 9.9 kgf/cm , 130 140 psi) 840 kPa
(8.6 kgf/cm , 120 psi)
3rd clutch pressure At 2,000 rpm in 3rd gear in S890 970 kPa
(9.1 9.9 kgf/cm , 130 140 psi) 840 kPa
(8.6 kgf/cm , 120 psi)
4th clutch pressure At 2,000 rpm in 4th gear in S890 970 kPa
(9.1 9.9 kgf/cm , 130 140 psi) 840 kPa
(8.6 kgf/cm , 120 psi)
5th clutch pressure At 2,000 rpm in 5th gear in S890 970 kPa
(9.1 9.9 kgf/cm , 130 140 psi) 840 kPa
(8.6 kgf/cm , 120 psi)
Torque converter Stall speed Check with vehicle on level ground 2,150 rpm 2,000 2,300 rpm
Clutch Clearance between clutch end-plate and top disc 1st 1.23 1.43 mm (0.048 0.056 in.)
2nd 0.75 0.95 mm (0.030 0.037 in.)
3rd 0.83 1.03 mm (0.033 0.041 in.)
4th, 5th 0.73 0.93 mm (0.029 0.037 in.)
Clutch return spring free length 1st, 2nd, 3rd 50.8 mm (2.00 in.) 48.8 mm (1.92 in.) 4th, 5th 33.5 mm (1.32 in.) 31.5 mm (1.24 in.)
Clutch disc thickness 1.94 mm (0.076 in.)
Clutch plate thickness 1st, 2nd, 3rd 2.0 mm (0.079 in.) When discolored 4th, 5th 2.3 mm (0.091 in.) When discolored
Clutch wave-plate phase difference 0.07 0.20 mm (0.003 0.008 in.) 0.05 mm (0.002 in.)
1st, 3rd clutch end-plate thickness Mark 1 2.3 mm (0.091 in.) When discolored Mark 2 2.4 mm (0.094 in.) When discolored
Mark 3 2.5 mm (0.098 in.) When discolored
Mark 4 2.6 mm (0.102 in.) When discolored
Mark 5 2.7 mm (0.106 in.) When discolored
Mark 6 2.8 mm (0.110 in.) When discolored
Mark 7 2.9 mm (0.114 in.) When discolored
Mark 8 3.0 mm (0.118 in.) When discolored
Mark 9 3.1 mm (0.122 in.) When discolored
Mark 10 3.2 mm (0.126 in.) When discolored
Mark 11 3.3 mm (0.130 in.) When discolored
Mark 12 3.4 mm (0.134 in.) When discolored
2nd clutch end-plate thickness Mark 1 2.6 mm (0.102 in.) When discolored Mark 2 2.7 mm (0.106 in.) When discolored
Mark 3 2.8 mm (0.110 in.) When discolored
Mark 4 2.9 mm (0.114 in.) When discolored
Mark 5 3.0 mm (0.118 in.) When discolored
Mark 6 3.1 mm (0.122 in.) When discolored
Mark 7 3.2 mm (0.126 in.) When discolored
Mark 8 3.3 mm (0.130 in.) When discolored
Mark 9 3.4 mm (0.134 in.) When discolored
2 2
2 2
2 2
2 2
2 2
2 2
08/08/21 14:07:16 61SNR030_020_0012
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Item Measurement Qualification Standard or New Service Limit
2-13
Clutch (cont’d) 4th, 5th clutch end-plate thickness Mark 1
2.1 mm (0.083 in.)When discolored
Mark 2 2.2 mm (0.087 in.) When discolored
Mark 3 2.3 mm (0.091 in.) When discolored
Mark 4 2.4 mm (0.094 in.) When discolored
Mark 5 2.5 mm (0.098 in.) When discolored
Mark 6 2.6 mm (0.102 in.) When discolored
Mark 7 2.7 mm (0.106 in.) When discolored
Mark 8 2.8 mm (0.110 in.) When discolored
Mark 9 2.9 mm (0.114 in.) When discolored
Mainshaft Diameter of needle bearing contact area At stator shaft 22.984 23.000 mm (0.905 0.906 in.)
At 5th gear 51.975 51.991 mm (2.046 2.047 in.)
At 4th gear collar 33.975 33.991 mm
(1.3376 1.3382 in.)
I.D. of gears 5th gear57.000 57.019 mm
(2.2441 2.2448 in.)
4th gear 40.000 40.016 mm
(1.5748 1.5754 in.)
End play of gears 5th gear (’06-07
models) 0.03 0.11 mm (0.001 0.004 in.)
5th gear (’08-09
models) 0.04 0.10 mm (0.002 0.004 in.)
4th gear 0.10 0.22 mm (0.004 0.009 in.)
41 x 68 mm thrust washer thickness
(’06-07 models) No. 1
6.35 mm (0.250 in.)
No. 2 6.40 mm (0.252 in.)
No. 3 6.45 mm (0.254 in.)
No. 4 6.50 mm (0.256 in.)
No. 5 6.55 mm (0.258 in.)
No. 6 6.60 mm (0.260 in.)
41 x 68 mm thrust washer thickness
(’08-09 models) No. 1
4.450 mm (0.1752 in.)
No. 2 4.475 mm (0.1762 in.)
No. 3 4.500 mm (0.1772 in.)
No. 4 4.525 mm (0.1781 in.)
No. 5 4.550 mm (0.1791 in.)
No. 6 4.575 mm (0.1801 in.)
No. 7 4.600 mm (0.1811 in.)
No. 8 4.625 mm (0.1821 in.)
No. 9 4.650 mm (0.1831 in.)
No. 10 4.675 mm (0.1841 in.)
No. 11 4.700 mm (0.1850 in.)
No. 12 4.725 mm (0.1860 in.)
No. 13 4.750 mm (0.1870 in.)
No. 14 4.775 mm (0.1880 in.)
No. 15 4.800 mm (0.1890 in.)
4th gear collar length 66.3 66.4 mm (2.610 2.614 in.)
Length of 4th gear collar flange from
end 19.15 19.30 mm (0.754 0.760 in.)
Sealing ring thickness 1.91 1.97 mm (0.0752 0.0776 in.) 1.86 mm (0.0732 in.)
Width of sealing ring groove 2.025 2.060 mm (0.0797 0.0811 in.) 2.080 mm (0.0819 in.)
Clutch feed pipe O.D. 7.97 7.98 mm (0.3138 0.3142 in.) 7.95 mm (0.313 in.)
Clutch feed pipe bushing I.D. 8.000 8.015 mm (0.3150 0.3156 in.) 8.030 mm (0.3161 in.)
(cont’d)
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
08/08/21 14:07:16 61SNR030_020_0013
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DYNOMITE -2009-

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Automatic Transmission and A/T Differential (cont’d)
Item Measurement QualificationStandard or New Service Limit
2-14Standards and Service Limits
Countershaft Diameter of needle bearing contact
area At torque
converter
housing36.005 36.015 mm
(1.4175 1.4179 in.)
At 4th gear collar 34.982 34.998 mm (1.3772 1.3779 in.)
At reverse gear
collar 39.979 40.000 mm
(1.5740 1.5748 in.)
I.D. of gears 4th gear 41.000 41.016 mm (1.6142 1.6148 in.)
Reverse gear 46.000 46.016 mm (1.8110 1.8117 in.)
End play of gears 5th gear 0 0.48 mm (0 0.019 in.) 4th gear 0.04 0.12 mm (0.002 0.005 in.)
Reverse gear 0.10 0.25 mm (0.004 0.010 in.)
Distance collar length 54.22 54.30 mm (2.135 2.138 in.)
Reverse selector hub width 25.45 25.65 mm (1.002 1.010 in.)
Reverse selector hub O.D. 55.87 55.90 mm (2.200 2.201 in.)
Secondary shaft Diameter of needle bearing contact area At 1st gear 39.986 39.999 mm (1.5742 1.5748 in.)
At 2nd gear 39.986 39.999 mm (1.5742 1.5748 in.)
At 3rd gear collar 36.975 36.991 mm (1.4557 1.4563 in.)
I.D. of gears 1st gear 47.000 47.016 mm (1.8504 1.8510 in.) 2nd gear 46.000 46.016 mm (1.8110 1.8117 in.)
3rd gear 43.000 43.016 mm (1.6929 1.6935 in.)
End play of gears 1st gear 0.04 0.12 mm (0.002 0.005 in.) 2nd gear 0.04 0.12 mm (0.002 0.005 in.)
3rd gear 0.10 0.22 mm (0.004 0.009 in.)
37 x 58 mm thrust washer thickness No. 1 3.900 mm (0.154 in.) No. 2 3.925 mm (0.155 in.)
No. 3 3.950 mm (0.156 in.)
No. 4 3.975 mm (0.156 in.)
No. 5 4.000 mm (0.157 in.)
No. 6 4.025 mm (0.158 in.)
No. 7 4.050 mm (0.159 in.)
No. 8 4.075 mm (0.160 in.)
No. 9 4.100 mm (0.161 in.)
No. 10 4.125 mm (0.162 in.)
No. 11 4.150 mm (0.163 in.)
No. 12 4.175 mm (0.164 in.)
No. 13 4.200 mm (0.165 in.)
No. 14 4.225 mm (0.166 in.)
No. 15 4.250 mm (0.167 in.)
No. 16 4.275 mm (0.168 in.)
No. 17 4.300 mm (0.169 in.)
No. 18 4.325 mm (0.170 in.)
No. 19 4.350 mm (0.171 in.)
No. 20 4.375 mm (0.172 in.)
40 x 51.5 mm thrust washer thickness No. 1 4.80 mm (0.189 in.) No. 2 4.85 mm (0.191 in.)
No. 3 4.90 mm (0.193 in.)
No. 4 4.95 mm (0.195 in.)
No. 5 5.00 mm (0.197 in.)
No. 6 5.05 mm (0.199 in.)When worn or damaged
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When worn or damaged
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When worn or damaged
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When worn or damaged
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When worn or damaged
When worn or damaged
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08/08/21 14:07:16 61SNR030_020_0014
ProCarManuals.com
DYNOMITE -2009-

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Item
Measurement QualificationStandard or New Service Limit
2-15
Secondary shaft
(cont’d)3rd gear collar length 43.9 44.0 mm (1.728 1.732 in.)
Length of 3rd gear collar flange from
end 5.25 5.40 mm (0.207 0.213 in.)
Sealing ring thickness 1.91 1.97 mm (0.0752 0.0776 in.) 1.86 mm (0.0732 in.)
Width of sealing ring groove 2.025 2.060 mm (0.0797 0.0811 in.) 2.080 mm (0.0819 in.)
Clutch feed pipe O.D. 3rd clutch feed pipe11.47 11.48 mm (0.4516 0.4520 in.) 11.45 mm (0.4508 in.)
1st clutch feed
pipe 6.97 6.98 mm (0.2744 0.2748 in.) 6.95 mm (0.2736 in.)
Clutch feed pipe bushing I.D. 3rd clutch feed pipe11.500 11.518 mm (0.4528 0.4535 in.) 11.530 mm (0.4539 in.)
1st clutch feed
pipe 7.018 7.030 mm (0.2763 0.2768 in.) 7.045 mm (0.2774 in.)
ATF guide of sealing ring contact I.D. 29.000 29.021 mm (1.1417 1.1426 in.) 29.05 mm (1.144 in.)
Idler gear shaft Diameter of needle bearing contact area End cover side 32.003 32.013 mm (1.2600 1.2604 in.)
Thickness of cotters 1.39 1.42 mm (0.0547 0.0559 in.)
Reverse idler
gear Reverse idler gear shaft diameter at
needle bearing contact area 14.99 15.00 mm (0.5902 0.5906 in.)
I.D. 20.007 20.020 mm (0.7877 0.7882 in.)
I.D. of reverse idler gear shaft contact
area on transmission housing 14.800 14.818 mm (0.5827 0.5834 in.)
I.D. of reverse idler gear shaft holder 14.800 14.824 mm (0.5827 0.5836 in.)
ATF pump ATF pump thrust clearance 0.03 0.06 mm (0.001 0.002 in.) 0.07 mm (0.003 in.) Clearance between ATF pump gear
and body Drive gear 0.210 0.265 mm (0.0083 0.0104 in.)
Driven gear 0.070 0.125 mm (0.0028 0.0049 in.)
ATF pump driven gear I.D. 14.016 14.034 mm (0.5518 0.5525 in.)
ATF pump driven gear shaft O.D. 13.980 13.990 mm (0.5504 0.5508 in.)
Stator shaft Needle bearing contact I.D. Torque converter side27.000 27.021 mm (1.063 1.064 in.)
ATF pump side 29.000 29.021 mm (1.1417 1.1426 in.)
Sealing ring contact area I.D. 29.000 29.021 mm (1.1417 1.1426 in.) 29.05 mm (1.144 in.)
Reverse shift
fork Fork finger thickness 5.90 6.00 mm (0.232 0.236 in.) 5.40 mm (0.213 in.)
Park gear and
pawl
Servo body Shift fork shaft bore I.D. 14.000 14.010 mm (0.5512 0.5516 in.) Shift fork shaft valve bore I.D. 37.000 37.039 mm (1.4567 1.4582 in.) 37.045 mm (1.4585 in.)
Regulator valve
body Sealing ring contact I.D. 29.000 29.021 mm (1.1417 1.1426 in.) 29.05 mm (1.144 in.)
(cont’d)
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
When worn or damaged
08/08/21 14:07:16 61SNR030_020_0015
ProCarManuals.com
DYNOMITE -2009-