ACURA CSX 2006 Service Repair Manual

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72 mm Shim (cont’d)
Type Part Number Thickness
13-13313-133
Transmission Reassembly
B
A
C
A F
G
B D
E
H
AP 23972-PPP-J00 1.83 mm (0.072 in.)
AQ 23973- PPP-J00 1.86 mm (0.073 in.)
AR 23974- PPP-J00 1.89 mm (0.074 in.)
AS 23975- PPP-J00 1.92 mm (0.076 in.)
AT 23976- PPP-J00 1.95 mm (0.077 in.)
AV 23977- PPP-J00 1.98 mm (0.078 in.)
AW 23978- PPP-J00 2.01 mm (0.079 in.)
AX 23979- PPP-J00 2.04 mm (0.080 in.)
AY 23980- PPP-J00 2.07 mm (0.081 in.)
AZ 23981- PPP-J00 2.10 mm (0.083 in.)
BA 23982- PPP-J00 2.13 mm (0.084 in.)
BB 23983- PPP-J00 2.16 mm (0.085 in.)
BC 23984- PPP-J00 2.19 mm (0.086 in.)
BD 23985- PPP-J00 2.22 mm (0.087 in.)
BE 23986- PPP-J00 2.25 mm (0.089 in.) NOTE:
 Prior to reassembling, clean all the parts in solvent, dry them, and apply MTF to any contact surfaces.
 Place the clutch housing on two pieces of wood thick enough to keep the mainshaft from hitting the
workbench.
1. Install the magnet (A) and the differential assembly (B).
NOTE: Clean the magnet anytime the transmission
is disassembled.
2. Install the 28 mm spring washer (A) and the 28 mm washer (B) over the ball bearing (C).
NOTE: Install the spring washer in the direction
shown.
3. Apply tape to the mainshaft splines (D) to protect the seal. Install the mainshaft assembly (E), the
countershaft assembly (F), and the shift fork
assembly (G) into the clutch housing (H), as an
assembly.
(cont’d)
08/08/22 16:37:21 61SNR030_130_0135
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72 mm Shim (cont’d)
Type Part Number Thickness
13-13313-133
Transmission Reassembly
B
A
C
A F
G
B D
E
H
AP 23972-PPP-J00 1.83 mm (0.072 in.)
AQ 23973- PPP-J00 1.86 mm (0.073 in.)
AR 23974- PPP-J00 1.89 mm (0.074 in.)
AS 23975- PPP-J00 1.92 mm (0.076 in.)
AT 23976- PPP-J00 1.95 mm (0.077 in.)
AV 23977- PPP-J00 1.98 mm (0.078 in.)
AW 23978- PPP-J00 2.01 mm (0.079 in.)
AX 23979- PPP-J00 2.04 mm (0.080 in.)
AY 23980- PPP-J00 2.07 mm (0.081 in.)
AZ 23981- PPP-J00 2.10 mm (0.083 in.)
BA 23982- PPP-J00 2.13 mm (0.084 in.)
BB 23983- PPP-J00 2.16 mm (0.085 in.)
BC 23984- PPP-J00 2.19 mm (0.086 in.)
BD 23985- PPP-J00 2.22 mm (0.087 in.)
BE 23986- PPP-J00 2.25 mm (0.089 in.) NOTE:
 Prior to reassembling, clean all the parts in solvent, dry them, and apply MTF to any contact surfaces.
 Place the clutch housing on two pieces of wood thick enough to keep the mainshaft from hitting the
workbench.
1. Install the magnet (A) and the differential assembly (B).
NOTE: Clean the magnet anytime the transmission
is disassembled.
2. Install the 28 mm spring washer (A) and the 28 mm washer (B) over the ball bearing (C).
NOTE: Install the spring washer in the direction
shown.
3. Apply tape to the mainshaft splines (D) to protect the seal. Install the mainshaft assembly (E), the
countershaft assembly (F), and the shift fork
assembly (G) into the clutch housing (H), as an
assembly.
(cont’d)
08/08/22 16:37:21 61SNR030_130_0135
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13-134Manual Transmission
Transmission Reassembly (cont’d)
6x1.0mm
15 N·m (1.5 kgf·m, 11 lbf·ft)
A
A
D
B
C M
B
C
A
Liquid gasket
4. Install the reverse shift fork (A).
5. Install the reverse idler gear (A) and the reverse idler gear shaft (B) by aligning the mark (C) on the
clutch housing with the r everse idler gear shaft
hole (D). 6. Selectthepropersize72mmshim(A)accordingto
the measurements made during the Mainshaft
Thrust Clearance Adjustment (see page 13-131).
Install the oil gutter plate (B), oil guide plate M, and
the 72 mm shim into the transmission housing (C).
7. Clean any dirt or oil from the mating surface of the transmission housing and the clutch housing.
Apply liquid gasket, P/N 08718-0001 evenly to the
mating surface of the transmission housing and the
clutch housing. Install the component within
5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
08/08/21 14:48:42 61SNR030_130_0136
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µµ
Dimension as installed: 3.3 6.0 mm
(0.13 0.24 in.)
13-135
C
34 N·m
(3.5 kgf·m,
25 lbf·ft)
AB
A A
A
B
8. Install the three 14 x 20 mm dowel pins (A).
9. Place the transmission housing on the clutch
housing, making sure to line up the shafts.
10. While expanding the 72 mm snap ring (B) on the countershaft ball bearing using snap ring pliers,
push the transmission housing down to start the
countershaft ball bearing through the snap ring.
Release the pliers, and push down the housing until
it bottoms and the snap ring snaps in place in the
countershaft ball bearing snap ring groove.
NOTE: Install the 32 mm sealing cap (C) after
setting in the 72 mm snap ring. 11. Make sure the 72 mm snap ring (A) is securely
seated in the groove of the countershaft bearing.
12. Apply liquid gasket, P/N 08718-0001, evenly to the threads of the 32 mm searing cap, and install it on
the transmission housing. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
13. Install the 8 mm flange bolts finger-tight with transmission hanger A, and transmission hanger B.
(cont’d)
08/08/21 14:48:43 61SNR030_130_0137
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Specified Torque:
8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
13-136
Manual Transmission
Transmission Reassembly (cont’d)
Liquid gasket A
CB
6x1.0mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft) D
39 N·m
(4.0 kgf·m,
29 lbf·ft)
B
14. Tighten the 8 mm flange bolts in a crisscross
pattern in several steps.
15. Clean any dirt or oil from the mating surface of the change lever assembly and the transmission
housing. Apply liquid gasket, P/N 08718-0001,
evenly to the mating surface of the change lever
assembly and the transmission housing. Install the
component within 5 minutes of applying the liquid
gasket.
NOTE:  If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket. 16. Installthe8x14mmdowelpins(B)andthechange
lever assembly (C) with harness bracket A.
17. Apply liquid gasket, P/N 08718-0001, evenly to the threads of the inter lock bolt (D). Install the
component within 5 minutes of applying the liquid
gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
08/08/21 14:48:44 61SNR030_130_0138
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13-137
B
44 N·m
(4.5 kgf·m, 33 lbf·ft)
G
F A
39 N·m
(4.0 kgf·m,
29 lbf·ft)
6x1.0mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) D
E
C
C
B E
A
C
22 N·m
(2.2 kgf·m,
16 lbf·ft) D
F
29 N·m (3.0 kgf·m, 22 lbf·ft)
10x1.25mm
44 N·m
(4.5 kgf·m,
33 lbf·ft) A
44 N·m
(4.5 kgf·m, 33 lbf·ft)
B
18. Install the drain plug (A) and the 10 mm flange bolt
(B) with new washers (C). Install the filler plug (D)
finger-tight with new sealing washer (E).
19. Apply MTF to a new O-ring (F). Then install the output shaft (countershaft) speed sensor (G) with
the O-ring.
20. Install the steel balls (A), the springs (B), and the detent bolts (C) with new washers (D).
21. Install the transmission hanger (E). 22. Apply liquid gasket, P/N 08718-0001 evenly to the
threads of the back-up light switch (F), and install it
on the transmission housing. Install the component
within 5 minutes of applying the liquid gasket.
NOTE: If you apply liquid gasket P/N 08718-0012, the component must be installed within 4 minutes.
 If too much time has passed after applying the liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
23. Install the 20 mm bolt (A) with new 20 mm sealing washer (B).
Replace. Replace.
Replace.
Replace.
Replace. Replace.
08/08/21 14:48:45 61SNR030_130_0139
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13-138Manual Transmission
Gearshift Mechanism Replacement
’06 model
’07-09 models COTTER PINS
WASHER
(WHITE)
LOCK PINS
(P/N 08C30-B0234M) SHIFT CABLE
CLIP
8 x 1.25 mm
27 N·m
(2.8 kgf·m, 20 lbf·ft)
SHIFT CABLE BRACKET
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT CABLES
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
SHIFT LEVER HOUSING SHIFT LEVER KNOB
8x1.25mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)SHIFT
CABLE
CLIP
A A
LOCKNUT
10x1.25mm
9N·m
(0.9 kgf·m,
7lbf·ft) (P/N 08C30-B0234M)
WASHER
(WHITE)
WASHER
WASHER
NOTE:
 Make sure not to get any silicone grease on the terminal part of the c onnectors and switches, especially if you have
silicone grease on your hands or gloves.
 When installing the shift cables (transmission side), position the paint mark (A) facing the upward.
Replace.
Replace.
Replace.
08/08/21 14:48:45 61SNR030_130_0140
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13-139
M/T Differential
Component Location Index
CARRIER BEARING
FINAL DRIVEN GEARDIFFERENTIAL CARRIER
CARRIER BEARING
SHIM, 80 mm
OIL SEAL
OIL SEAL
Replacement, page 13-140
Replacement, page 13-140Replacement, page 13-140
Replacement, page 13-140
Differential Thrust Clearance Adjustment, page 13-142
Replacement, page 13-141
Replacement, page 13-141
08/08/21 14:48:56 61SNR030_130_0141
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 ) Special Tools Required
13-14013-140 M/T Differential
Differential Carrier, Final Driven
Gear Replacement
Carrier Bearing Replacement
A
B 11x1.0mm(10)
121N·m(12.3kgf·m,89lbf·ft)
B
A
B
A
1. Loosen the bolts in a crisscross pattern in several steps, then remove the bolts and the final driven
gear (A) from the differential carrier (B).
2. Install the final driven gear with the chamfer on the inside diameter facing the carrier. Tighten the bolts
in a crisscross pattern in several steps. Inner driver handle, 40 mm 07746-0030100
1. Check the carrier bearings for wear and rough rotation. If they rotate smoothly and their rollers
show no signs of wear, the bearings are OK.
2. Remove the carrier bearings (A) with a commercially available bearing puller (B).
08/08/21 14:48:56 61SNR030_130_0142
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13-14113-141
Oil Seal Replacement
B
07746-0030100
C
A
B
07746-0030100
C
A A
B
A
B
3. Install new bearings (A) on with the 40 mm inner driver handle (B) and a press. Press on each
bearing until it bottoms. There should be no
clearance between the bearings and the carrier.
NOTE: Place the seal (C) part of the bearing
towards the outside of the differential, and install it.  Oil seal driver attachment 07NAD-P20A100
 Driver handle, 15 x 135L 07749-0010000
1. Remove the oil seal (A) from the transmission housing (B).
2. Remove the oil seal (A) from the clutch housing (B).
(cont’d)
08/08/21 14:48:57 61SNR030_130_0143
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