ACURA CSX 2006 Service Repair Manual

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13-92Manual Transmission
Transmission Installation (cont’d)
6x1.0mm
12 N·m (1.2 kgf·m, 9 lbf·ft)
VSB02C000016 A
B
14x1.5mm
103 N·m
(10.5 kgf·m,
76 lbf·ft)
B
14 x 1.5 mm
103 N·m
(10.5 kgf·m,
76 lbf·ft)
A BB
A
6. Install the clutch cover.
7. Install the intermediate shaft (see page 16-27).
8. Install the driveshafts inboard joint (see step 6 onpage 16-21).
9. Support the front subframe with the subframe adapter (VSB02C000016) and a jack. 10. Install the front subframe (A). Loosely install new
subframe mounting bolts (B).
11. Align the front subframe reference marks (A) to the body (B), as noted during removal. Tighten the
front subframe mounting bolts to the specified
torque.
Replace.
Replace.
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13-93
14x1.5mm
88 N·m
(9.0 kgf·m,
65 lbf·ft)
12x1.25mm
74 N·m
(7.5 kgf·m,
55 lbf·ft)
A
A 12x1.25mm
64 N·m
(6.5 kgf·m,
47 lbf·ft)
10x1.25mm
54 N·m
(5.5 kgf·m,
40 lbf·ft)
10x1.25mm
59 N·m
(6.0 kgf·m,
43 lbf·ft)
A
B
12. Install a new lower torque rod bracket mounting bolt.
13. Install the front engine mount bracket (A) on the transmission and the engine with new bolts.
14. Loosely tighten a new front engine mount bracket mounting bolt (A), then attach the lower radiator
hose to the front engine mount bracket. 15. Install new middle subframe mounting bolts.
16. Install the steering gearbox stiffener plate (A) and
the harness clip (B).
(cont’d)
Replace. Replace.
Replace. Replace.
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13-94Manual Transmission
Transmission Installation (cont’d)
10 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
10x1.25mm
59 N·m
(6.0 kgf·m, 43 lbf·ft)
10x1.25mm
38 N·m
(3.9 kgf·m, 28 lbf·ft)
A
B
C
12x1.25mm
74 N·m
(7.5 kgf·m,
55 lbf·ft) 12x1.25mm
74 N·m
(7.5 kgf·m, 55 lbf·ft)
6x1.0mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
12x1.25mm
74 N·m
(7.5 kgf·m, 55 lbf·ft) A
B A
14x1.5mm
93 N·m
(9.5 kgf·m,
69 lbf·ft)
A
12x1.25mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
17. Install the stiffener plate (A) and the mounting bracket (B). Connect the exhaust mounting rubber
(C).
18. Connect the lower ball joint and the lower arm (see step 8 on page 16-21).
19. Lower the vehicle on the lift.
20. Install the transmission mount bracket (A), and connect the ground cable (B). 21. Raise the vehicle on the lift.
22. Loosen and retighten the lower torque rod
mounting bolt (A).
23. Refill the transmission with the recommended transmission fluid (see page 13-82).
24. Lower the vehicle on the lift.
25. Tighten the upper torque rod mounting bolt (A).
26. Raise the vehicle on the lift.
Replace. Replace.
Replace.
08/08/21 14:47:28 61SNR030_130_0096
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13-95
A
12x1.25mm
64 N·m
(6.5 kgf·m,
47 lbf·ft)
10x1.25mm
38 N·m
(3.9 kgf·m,
28 lbf·ft)
A
B
A
27. Tighten the front mount mounting bolt (A).
28. Install the splash shield.
29. Lower the vehicle on the lift
30. Remove the engine support hanger and the enginehanger adapter from the engine. 31. Install the engine control module (ECM) bracket (A),
then install the clutch pipe clamp (B).
32. Install the under-food fuse/relay box (A) on the under-hood fuse/relay bracket.
(cont’d)
08/08/21 14:47:29 61SNR030_130_0097
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13-96Manual Transmission
Transmission Installation (cont’d)
12x1.25mm
64 N·m (6.5 kgf·m, 47 lbf·ft)
A6x1.0mm
12 N·m
(1.2 kgf·m, 9 lbf·ft)
6x1.0mm
12 N·m
(1.2 kgf·m,
9lbf·ft)
A B
C A
33. Install the two upper transmission mounting bolts.
34. Install the engine harness cover (A). 35. Install the air cleaner housing mounting bracket.
36. Install the harness clips (A) on the shift cable
bracket (B) and the harness bracket (C).
08/08/21 14:47:29 61SNR030_130_0098
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’06 model
’07-09 models
13-97
8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
C B
C
A
(P/N 08C30-B0234M) E
D
C
B
C
A
(P/N 08C30-B0234M) 8x1.25mm
27 N·m (2.8 kgf·m, 20 lbf·ft)
A
D
B C
37. Apply a light coat of silicone grease (P/N 08C30-
B0234M) to the shift cable ends (A).
NOTE: Make sure not to get any silicone grease on
the terminal part of the connectors and switches,
especially if you have silicone grease on your
hands or gloves
38. Install the shift cable bracket (B) and the shift cables(C), then install new cotter pins (D) or lock pins (E).
39. Connect the back-up light switch connector (A), the output shaft (countershaft) speed sensor connector
(B), and the reverse lockout solenoid connector (C).
Install the harness clips (D).
(cont’d)
Replace.
08/08/21 14:47:30 61SNR030_130_0099
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13-98Manual Transmission
Transmission Installation (cont’d)
6x1.0mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
8x1.25mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
(P/N 08798-9002) B
A
6x1.0mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft) 6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft) B
A
C
C
D
40. Apply super high temp urea grease (P/N 08798-
9002) to the end of the slave cylinder pushrod.
Install the slave cylinder (A), then install the clutch
line bracket (B). Be careful not to bend the clutch
line.
41. Install the battery base (A) with the coolant reservoir (B). 42. Install the harness clips (C) and the intake air duct
(D).
43. Install the air cleaner assembly (see page 11-345).
44. Do the battery installation procedure (see page 22-69).
45. Install the under-cowl panel and the cowl cover (see page 20-163).
46. Check the shift lever and the clutch operation.
47. Check the wheel alignment (see page 18-5).
48. Test-drive the vehicle.
08/08/21 14:47:31 61SNR030_130_0100
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Exploded View - Clutch Housing
13-99
Transmission Disassembly
MAINSHAFT ASSEMBLY COUNTERSHAFT ASSEMBLY REVERSE IDLER GEAR BALL BEARING
REVERSE IDLER GEAR SHAFT
14x20mmDOWELPIN
MAGNET DIFFERENTIAL ASSEMBLY
OIL GUIDE PLATE C BEARING SET PLATE
NEEDLE BEARING
28 mm WASHER 28 mm SPRING WASHER
6 mm SPECIAL BOLT
REVERSE SHIFT FORK
SHIFT FORK ASSEMBLY
15 N·m (1.5 kgf·m, 11 lbf·ft)72 mm SNAP RING
6 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft)
35x58x8mmOILSEAL 28x43x7mmOILSEAL 20 mm WASHER BACK-UP LIGHT SWITCH
29N·m(3.0kgf·m,22lbf·ft)
20 mm BOLT
44N·m(4.5kgf·m,33lbf·ft) CLUTCH HOUSING
(cont’d)
Replace. Replace.Replace.
08/08/21 14:47:53 61SNR030_130_0101
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Exploded View - Transmission Housing
13-100Manual Transmission
Transmission Disassembly (cont’d)
TRANSMISSION HOUSING
32 mm SEALING CAP
34 N·m (3.5 kgf·m, 25 lbf·ft)
10 mm SEALING WASHER
FILLER PLUG
44 N·m (4.5 kgf·m, 33 lbf·ft)
40x56x8mmOILSEAL
10 mm FLANGE BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
14 mm SEALING WASHER
TRANSMISSION HANGER A 8 mm FLANGE BOLT
27 N·m (2.8 kgf·m, 20 lbf·ft)
INTERLOCK BOLT
39 N·m (4.0 kgf·m, 29 lbf·ft)
OIL GUIDE PLATE M
72 mm SHIM
OIL GUTTER PLATE
DRAIN PLUG
39 N·m (4.0 kgf·m, 29 lbf·ft) 20 mm SEALING WASHER STEEL BALL SPRING
TRANSMISSION HANGER B DETENT BOLT
22 N·m (2.2 kgf·m, 16 lbf·ft)
12 mm SEALING WASHER
HARNESS BRACKET A
6 x 30 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) 8x14mmDOWELPIN
CHANGE LEVER ASSEMBLY TRANSMISSION HANGER
10 mm FLANGE BOLT
44 N·m (4.5 kgf·m, 33 lbf·ft)
6 x 20 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) 6 mm FLANGE BOLT
12 N·m (1.2 kgf·m, 9 lbf·ft) OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR
O-RING
80 mm SHIM Replace.
Replace.
Replace. Replace. Replace.Replace.
08/08/21 14:47:54 61SNR030_130_0102
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13-101
C
A
A
D E
B C
F
D
B
AB A
D
D
C B
AB
D
C D
D
E
F
NOTE: Place the clutch housing on two pieces of wood
thick enough to keep the mainshaft from hitting the
workbench.
1. Remove the release fork and the release bearing (see page 12-24).
2. Remove the detent bolts (A), the 12 mm sealing washers (B) the springs (C), the steel balls (D), and
the back-up light switch (E). Then remove the
transmission hanger (F).
3. Remove the 20 mm bolt (A) and the 20 mm sealing washer (B). 4. Remove the interlock bolt (B), the change lever
assembly(C),the8x14mmdowelpins(D),and
harness bracket A.
5. Remove the drain plug (A), the filler plug (B), the 10 mm flange bolt (C), and the sealing washers (D).
6. Remove the output shaft (countershaft) speed sensor (E) with the O-ring (F).
(cont’d)
08/08/21 14:47:55 61SNR030_130_0103
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