engine ACURA NSX 1997 Service Repair Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1997, Model line: NSX, Model: ACURA NSX 1997Pages: 1503, PDF Size: 57.08 MB
Page 1231 of 1503

Troubleshooting
Tips and Precautions
Before Troubleshooting
Check applicable fuses in the appropriate fuse box.
Check the battery for damage, state of charge, and
clean and tight connections.
Check the alternator belt tension.
CAUTION:
Do not quick-charge a battery unless the battery
ground cable has been disconnected.
Otherwise you will damage the alternator
diodes.
Do not attempt to crank the engine with the bat-
tery ground cable loosely connected or you will
severely damage the wiring.
Handling Connectors
Make sure the connectors are clean and have no loose
wire terminals.
Make sure multiple cavity connectors are packed with
grease (except watertight connectors).
All connectors have push-down release type locks.
LOCKING TAB
Some connectors have a clip on their side used to at-
tach them to a mount bracket on the body or on
another component. This clip has a pull type lock.
Some mounted connectors cannot be disconnected
unless you first release the lock and remove the con-
nector from its bracket.
(21
LOCKING'
PAWL ON
OTHER
HALF OF
CONNECTOR
Pull to
disengage
BRACKET
Never try to disconnect connectors by pulling on their
wires; pull on the connector halves instead.
Always reinstall plastic covers.
Before connecting connectors, make sure the ter-
minals are in place and not bent.
BENT TERMINAL
Check for loose retainer and rubber seals.
RETAINER
RUBBER SEAL RETAINER
The backs of some connectors are packed with
grease. Add grease if needed. If the grease is con-
taminated, replace it.
(cont'd)ProCarManuals.com
Page 1239 of 1503

Relay an d Contro l Uni t Location s
Engine Compartmen t
REAR WINDOW DEFOGGE RRELAY
ENGIN E COMPARTMEN TFAN RELA Y (A/T )Wire colors : YEL/BLK ,
BLU/RED , WHT/GRN ,
an d WHT/BL U
ENGINE COMPARTMEN TFUSE/RELAY BO X
IGNITIO N CONTRO L
MODUL E (ICM )
SPARK PLU G VOLTAG E
DETECTIO N MODUL E
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Page 1250 of 1503

Starting Syste m
Starte r Tes t
NOTE : Th e ai r temperatur e mus t b e betwee n 5 9 an d
100° F (1 5 an d 38°C ) befor e testing .
Recommende d Procedure :
Use a starte r syste m tester .
Connec t an d operat e th e equipmen t i n accor -
danc e wit h manufacturer' s instructions .
Alternat e Procedure :
Us e th e followin g equipment :
— Ammeter , 0 - 40 0 A
— Voltmeter , 0 - 2 0 V (accurat e withi n 0. 1
volt )
— Tachometer , 0 -1,20 0 rp m
Hoo k u p voltmete r an d ammete r a s shown .
NEGATIV E CABL E
POSITIV ECABLE
1. Disconnec t th e No . 1 3 (3 0 A ) fus e fro m th e engin e
compartmen t fuse/rela y box .
No. 1 3 (3 0 A )FUS E
2. Chec k th e starte r engagement :
Depres s th e clutc h peda l al l th e wa y (M/T ) o r shif t
to o r positio n (A/T) , an d tur n th e ignitio n
switc h t o "Star t (III)" . Th e starte r shoul d cran k th e
engine .
NOTE: O n car s equippe d wit h manua l transmis -
sion , th e engin e wil l no t cran k unles s th e clutc h
peda l i s full y depressed .
I f th e starte r stil l doe s no t cran k th e engine ,
chec k th e battery , batter y positiv e cable ,
ground and th e wir e connection s fo r loosenes s
o r corrosion .
Tes t again .
If th e starte r stil l doe s no t cran k th e engine ,
bypas s th e ignitio n switc h circui t a s follows :
Unplu g th e connecto r (BLK/WH T wire ) fro m th e
starter . Connec t a jumpe r wir e fro m th e batter y
positiv e ( + ) termina l t o th e solenoi d terminal .
Th e starte r shoul d cran k th e engine .
SOLENOI D TERMINA L
BLK/WHTWIRE
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Page 1251 of 1503

— If the starter still does not crank the engine,
remove the starter and diagnose its internal
problems.
— If the starter cranks the engine, check for an
open in the BLK/WHT wire and connectors be-
tween the starter and ignition switch. Check the
ignition switch.
On cars with automatic transmission, check the
A/T gear position switch (neutral position
switch) and connector.
On cars with manual transmission, check the
starter cut relay, clutch interlock switch and
connectors.
NOTE: Check the No. 29 (50 A) fuse and the
starter cut relay, and inspect the security alarm
system.
3. Check for wear or damage:
The starter should crank the engine smoothly and
steadily.
If the starter engages, but cranks the engine er-
ratically, remove the starter motor. Inspect the
starter, drive gear and flywheel ring gear for
damage.
Check the drive gear overrunning clutch for binding
or slipping when the armature is rotated with the
drive gear held. Replace the gears if damaged.
4. Check cranking voltage and current draw:
Voltage should be no less than 8.5 volts.
Current should be no more than 350 amperes.
If voltage is too low, or current draw too high,
check for:
Low battery.
Open circuit in starter armature commutator
segments.
Starter armature dragging.
Shorted armature winding.
Excessive drag in engine.
5. Check cranking rpm:
Engine speed during cranking should be above 100
rpm.
If speed is too low, check for:
Loose battery or starter terminals.
Excessively worn starter brushes.
Open circuit in commutator segments.
Dirty or damaged helical spline or drive gear.
Defective drive gear overrunning clutch.
6. Check the starter disengagement:
Depress the clutch pedal all the way (M/T) or shift to
or position (A/T), turn the ignition switch to
"Start (III)", and release to ON (II).
The starter drive gear should disengage from the
flywheel ring gear.
If the drive gear hangs up on the flywheel ring gear,
check:
Solenoid plunger and switch for malfunction.
Drive gear assembly for dirt or damaged over-
running clutch.ProCarManuals.com
Page 1253 of 1503

Starter Solenoid Test
1. Check the hold-in coil for continuity between the S
terminal and the armature housing (ground).
The coil is OK if there is continuity.
ARMATURE HOUSING
(GROUND)
2. Check the pull-in coil for continuity between the S
and M terminals.
The coil is OK if there is continuity.
Starter Replacement
1. Disconnect the battery negative cable.
2. Remove the engine wire harness from the harness
clip on the starter motor.
3. Disconnect the starter cable and the BLK/WHT
wire.
4. Remove the two bolts holding the starter, and
remove the starter.
UPPER MOUNTING BOLT
75 N-m (7.6 kgf-m, 55 Ibf-ft)
B TERMINAL MOUNTING NUT
9 N-m (0.9 kgf-m, 6.5 Ibf-ft)
STARTER CABLE
LOWER MOUNTING BOLT
75 N-m (7.6 kgf-m, 55 Ibf-ft)
BLK/WHT WIREProCarManuals.com
Page 1262 of 1503

Ignition Timin g Inspectio n
SRS component s ar e locate d in thi s area . Revie w th e SR S
componen t locations , precautions , an d procedure s i n th e
SR S (sectio n 24 ) befor e performin g repair s o r service .
1 . Pul l ou t th e servic e chec k connecto r locate d unde r
th e middl e o f th e dash . Connec t th e BL U an d BRN /
BL K terminal s wit h th e SC S servic e connector .
2 . Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
no loa d (A/ T i n o r position , M/ T i n neutral )
unti l th e radiato r fa n come s on , the n le t i t idle .
NOTE : I f yo u sto p th e engin e o r tur n th e ignitio n
switc h OF F afte r warm-u p wit h th e SC S servic e con -
necto r connected , th e engin e wil l idl e a t th e bas e
idl e speed . Tha t is , i t wil l no t b e controlle d b y th e
ECM . T o retur n t o th e norma l idl e speed , pres s th e
acclerato r peda l on e time .
SERVIC E CHEC K CONNECTO R (2P )
SC S SERVIC E CONNECTO R
07PAZ-001010 0
3. Chec k th e idl e spee d (se e pag e 23-92 ).
4 . Connec t a timin g ligh t t o th e servic e loop ; whil e th e
engin e idles , poin t th e ligh t towar d th e pointe r o n
the timin g bel t cover .
SERVIC E LOO P
TIMIN G LIGH T
5. Chec k th e ignitio n timin g wit h al l electrica l system s
ar e turne d OFF .
Ignitio n Timing : 15 ° ± 2° BTD C (RE D mark ) a t
Idl e Spee d (rpm) :
POINTE R
6. I f th e ignitio n timin g i s ou t o f spec , replac e th e ECM .
7 . Remov e th e SC S servic e connecto r fro m th e servic e
chec k connector .
CRANKSHAF T PULLE Y
RE
D MAR K
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Page 1263 of 1503

Ignition Syste m
Idle Spee d Inspectio n
1. Star t th e engine . Hol d th e engin e a t 3,00 0 rp m wit h
no loa d (A/ T i n o r position , M/ T i n neutral )
unti l th e radiato r fa n come s on , the n le t i t idle .
2 . Connec t a tachomete r t o th e tes t tachomete r con -
nector .
TEST
TACHOMETE R
CONNECTO R
3. Chec k th e idl e spee d wit h al l electrica l system s
turne d OFF .
Idl e Spee d (rpm) :
4 . Adjus t th e idl e spee d if necessar y (se e sectio n 11 ).
Ignitio n Contro l Modul e (ICM )
Replacemen t
1. Disconnec t th e 8 P an d 6 P connector s fro m th e igni -
tio n contro l modul e (ICM) .
2. Remov e th e tw o mountin g bolts , an d slid e th e IC M
out towar d th e fron t side . B e carefu l no t t o damag e
th e vacuu m hose s whe n removin g th e ICM .
MOUNTIN G BOLT S12 N- m(1.2 kgf-m , 9 Ibf-ft )
6P CONNECTO R
8P CONNECTO R
G103
SERVIC E LOO P
JUMP STAR TTERMINA L
TESTTACHOMETE RCONNECTOR
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Page 1265 of 1503

Ignition System
Ignition Coils/Spark Plugs Removal
CAUTION:
Ignition coils and spark plugs can become very hot in
use; do not touch them until the engine has cooled
down.
1. Remove the ignition coil covers.
2. Disconnect the 3P connectors from the ignition
coils.
3. Remove the ignition coils.
4. Remove the spark plugs.
NOTE: Different ignition coils and ignition coil
covers are used for the front and rear cylinders. Be
sure to use the correct ones when mounting them.
IGNITION COIL COVER
RUBBER
SEAL
PLATINUM TIP SPARK PLUG
CYLINDER HEAD
COVER
3P CONNECTOR
IGNITION COILProCarManuals.com
Page 1268 of 1503

Noise Condenser Capacity Test
1. Use a commercially available condenser tester.
Connect the tester probes, and measure the con-
denser capacity.
Condenser capacity: 0.47 ±0.09 microfarads
POSITIVE TERMINAL
BODY GROUND
(Negative)
NOTE: The noise condenser is intended to reduce
ignition noise. However, condenser failure may
cause the engine to stop running.
2. If not within the specifications, replace the noise
condenser.ProCarManuals.com
Page 1270 of 1503

Charging Syste m
Troubleshootin g
If th e chargin g syste m ligh t i s on , o r th e batter y i s dea d o r low , tes t th e followin g item s i n th e orde r listed :
1. Batter y (se e pag e 23-68 )
2 . Chargin g Syste m Ligh t
3 . Alternator/Regulato r
Charging Syste m Ligh t Tes t
Doe s th e chargin g syste m ligh t
com e on ?
Star t th e engine .
Does th e chargin g syste m ligh tgo off ?
Turn th e ignitio n switc h off .
Disconnec t th e 4 P connecto r
fro m th e alternator .
Turn th e ignitio n switc h O N (II) .
WHT/BL U wir e i s OK ; perfor m
alternator/regulato r tes t (se e pag e
23-102 ).
(T o page 23-101 )
Chargin g syste m ligh t circui t i s
OK .
Disconnec t th e AB S contro l uni t
(C235) , EP S contro l uni t (C249) ,
an d th e integrate d contro l uni t
(C401) , a s applicable . I f th e
chargin g syste m ligh t stay s on ,
repai r th e shor t t o groun d i n th e
WHT/BL U wire .
Does th e chargin g syste m ligh tcom e on ?
Tur
n th e ignitio n switc h O N (II) .
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