ABS ACURA TL 1995 Service Repair Manual
[x] Cancel search | Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 157 of 1771

Control Box :
EXHAUS T GA S RECIRCULATIO N
(EGR ) CONTRO L SOLENOI D VALVE
MANIFOL D ABSOLUT E
PRESSUR E (MAP )
SENSO R EXHAUS
T GA S RECIRCULATIO N (EGR )
VACUU M CONTRO L VALV E
FUELPRESSUR E REGULATO R CONTRO LSOLENOID VALV E
Troubleshooting , pag e 11-12 5
For Troubleshooting of DTC related components, see chart on page 11-45.
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Page 158 of 1771

System Description
Vacuum Connections (cont'd)
'96 model:
LEFT PRIMARY HEATED OXYGEN SENSOR (LEFT PRIMARY
HO2S) (BANK 2 SENSOR 1)
RIGHT PRIMARY HEATED OXYGEN SENSOR (RIGHT
PRIMARY HO2S) (BANK 1 SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
INTAKE AIR TEMPERATURE (IAT) SENSOR
LEFT KNOCK SENSOR (LEFT KS) (BANK 2)
RIGHT KNOCK SENSOR (RIGHT KS) (BANK 1)
IDLE AIR CONTROL (IAC) VALVE
FAST IDLE THERMO VALVE
IDLE ADJUSTING SCREW
FUEL INJECTOR
FUEL PRESSURE REGULATOR
FUEL PRESSURE REGULATOR CONTROL SOLENOID VALVE
FUEL FILTER
FUEL PUMP (FP)
FUEL TANK
AIR CLEANER (ACL)
INTAKE AIR BYPASS (IAB) LOW CONTROL DIAPHRAGM
VALVE
INTAKE AIR BYPASS (IAB) LOW CONTROL SOLENOID
VALVE
INTAKE AIR BYPASS (IAB) HIGH CONTROL DIAPHRAGM
VALVE
INTAKE AIR BYPASS (IAB) HIGH CONTROL SOLENOID
VALVE
INTAKE AIR BYPASS (IAB) VACUUM TANK
INTAKE AIR BYPASS (IAB) CHECK VALVE
THREE WAY CATALYTIC CONVERTER (TWC)
EXHAUST GAS RECIRCULATION (EGR) VALVE AND LIFT
SENSOR
EXHAUST GAS RECIRCULATION (EGR) CONTROL
SOLENOID VALVE
EXHAUST GAS RECIRCULATION (EGR) VACUUM CONTROL
VALVE
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
EVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
EVAPORATIVE EMISSION (EVAP) PURGE CONTROL
DIAPHRAGM VALVE
EVAPORATIVE EMISSION (EVAP) PURGE CONTROL
SOLENOID VALVE
EVAPORATIVE EMISSION (EVAP) TWO WAY VALVE
FUEL TANK EVAPORATIVE EMISSION (EVAP) VALVE
EVAPORATIVE EMISSION (EVAP) PURGE FLOW SWITCH
WATER VALVE CONTROL SOLENOID VALVE
WATER VALVE CONTROL DIAPHRAGM
WATER VALVE CHECK VALVEProCarManuals.com
Page 159 of 1771

'97 - 98 models:
LEFT PRIMARY HEATED OXYGEN SENSOR (LEFT PRIMARY
HO2S) (BANK 2 SENSOR 1)
RIGHT PRIMARY HEATED OXYGEN SENSOR (RIGHT
PRIMARY HO2S) (BANK 1 SENSOR 1)
SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2S) (SENSOR 2)
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR
INTAKE AIR TEMPERATURE (IAT) SENSOR
LEFT KNOCK SENSOR (LEFT KS) (BANK 2)
RIGHT KNOCK SENSOR (RIGHT KS) (BANK 1)
IDLE AIR CONTROL (IAC) VALVE
FAST IDLE THERMO VALVE
IDLE ADJUSTING SCREW
FUEL INJECTOR
FUEL PRESSURE REGULATOR
FUEL PRESSURE REGULATOR CONTROL SOLENOID VALVE
FUEL FILTER
FUEL PUMP (FP)
FUEL TANK
AIR CLEANER (ACL)
INTAKE AIR BYPASS (IAB) LOW CONTROL DIAPHRAGM
VALVE
INTAKE AIR BYPASS (IAB) LOW CONTROL SOLENOID
VALVE
INTAKE AIR BYPASS (IAB) HIGH CONTROL DIAPHRAGM
VALVE
INTAKE AIR BYPASS (IAB) HIGH CONTROL SOLENOID
VALVE
INTAKE AIR BYPASS (IAB) VACUUM TANK
INTAKE AIR BYPASS (IAB) CHECK VALVE
THREE WAY CATALYTIC CONVERTER (TWC)
EXHAUST GAS RECIRCULATION (EGR) VALVE AND LIFT
SENSOR
EXHAUST GAS RECIRCULATION (EGR) CONTROL
SOLENOID VALVE
EXHAUST GAS RECIRCULATION (EGR) VACUUM CONTROL
VALVE
POSITIVE CRANKCASE VENTILATION (PCV) VALVE
EVAPORATIVE EMISSION (EVAP) PURGE CONTROL
SOLENOID VALVE
EVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
EVAPORATIVE EMISSION (EVAP) THREE WAY VALVE
EVAPORATIVE EMISSION (EVAP) CONTROL CANISTER
VENT SHUT VALVE
EVAPORATIVE EMISSION (EVAP) TWO WAY VALVE
EVAPORATIVE EMISSION (EVAP) BYPASS SOLENOID
VALVE
FUEL TANK PRESSURE SENSOR
FUEL TANK EVAPORATIVE EMISSION (EVAP) VALVE
WATER VALVE CONTROL SOLENOID VALVE
WATER VALVE CONTROL DIAPHRAGM
WATER VALVE CHECK VALVE
FUEL PULSATION DAMPERProCarManuals.com
Page 184 of 1771

Troubleshooting
Troubleshootin g Procedure s (cont'd )
Sympto m Char t
Liste d belo w ar e symptom s an d probabl e cause s fo r problem s tha t D O NO T caus e th e Malfunctio n Indicato r Lam p (MIL ) t o
com e on . I f th e MI L wa s reporte d on , g o to pag e 11-32 .
Troubleshoo t eac h probabl e caus e in th e orde r liste d (fro m lef t t o right ) unti l th e sympto m is eliminated .
Th e probabl e caus e an d troubleshootin g pag e referenc e ca n b e foun d below .
SYMPTO M
Engin e wil l no t star t
Har d startin g
Col d fas t idl e to o lo w
Col d fas t idl e to o hig h
Idl e spee d fluctuate s
Misfir e o r roug h runnin g
Lo w powe r
Engin e stall s
PROBABL E CAUS E
2, 3 , 21 , 13 , 1
2 , 10 , 12 , 20 , 2 1
5, 6 , 7 , 4
5 , 6 , 7 , 9 , 8
5 , 14 , 15 , 6 , 7 , 9 , 8
Troubleshoo t fo r misfir e o n page s 11-85 , 11-8 9
2, 8 , 9 , 11 , 18 , 17 , 19 , 1 0
2, 5 , 10 , 21 , 7 , 3 , 1 6
Othe r Probabl e Cause s fo r a n engin e tha t wil l no t start :
— Compressio n
— PGM-F I mai n rela y
— Engin e locke d u p
— Timin g bel t
Probabl e Caus e Lis t (for DTC chart see page 11-45).
—
Startin g syste m
— Ignitio n syste m
— Overheatin g
— Batter y
Probabl e Caus e
1
2
3
4
5
6
7
8
9
10
1 1
1 2
13
1 4
15
1 6
17
18
19
2 0
2 1
Pag e
11-5 3, 11-54
11-11 9
(See DTC chart)
(See DTC chart)
(See DTC chart)
11-113
11-11 4
11-136
11-13 5
(See DTC chart)
(See DTC chart)
(See DTC chart)
Sectio n 1 4
11-10 4
11-106
11-112
11-13 4
11-138
11-14 4
11-153
System
Powertrai n Contro l Modul e (PCM )
Fuel pressur e
Crankshaf t Position/Cylinde r Positio n senso r circui t
Intak e Ai r Temperatur e (IAT ) senso r circui t
Idl e Ai r Contro l (IAC ) Valv e
Fas t idl e therm o valv e
Idl e spee d adjustmen t
Throttl e bod y
Throttl e cabl e
Manifol d Absolut e Pressur e (MAP ) senso r
Throttl e Positio n (TP ) senso r
Barometri c pressur e (BARO ) senso r
A/ T gea r positio n signa l
Ai r Conditionin g Signa l
Alternato r F R Signa l
Brak e switc h signa l
Air Cleane r
Intake Ai r Bypas s (IAB ) contro l syste m an d intak e ai r duc t
Thre e Wa y Catalyti c Converte r (TWC )
Evaporativ e emissio n (EVAP ) contro l
Contaminate d fue l
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Page 185 of 1771

Powertrain Contro l Modul e Dat a
B y connectin g th e OB D II sca n too l o r th e Hond a PG M Teste r t o th e 16 P dat a lin k connecto r (DLC) , variou s dat a ca n b e
retrieve d fro m th e PCM . Th e item s liste d in th e tabl e belo w confor m to th e SA E recommende d practice .
Th e Hond a PG M Teste r als o read s dat a beyon d tha t recommende d b y SAE .
Understandin g thi s dat a wil l hel p t o fin d th e cause s o f intermitten t failure s o r engin e problems .
NOTE:
The "operatin g values " give n belo w ar e approximat e value s an d ma y b e differen t dependin g o n th e environmen t an d
the individua l car .
Unles s note d otherwise , "a t idl e speed " mean s idlin g wit h th e engine completel y warme d up , transmissio n i n o r
position , an d th e A/ C an d al l accessorie s turne d off .
Dat aDescriptio nOperating Valu e
Freeze Dat a
Diagnosti c
Troubl e Cod e
(DTC )
If th e PC M detect s a problem , i t wil l stor e it a s a cod e
consistin g o f on e lette r an d fou r numbers .
Dependin g o n th e problem , a n SAE-define d cod e
(P0xxx ) o r a Honda-define d cod e (P1xxx ) wil l b e outpu t
t o th e tester . I
f n o proble m is detected ,
ther e i s n o output .
Engin e Spee d Th
e PC M compute s engin e spee d fro m th e signal s sen t
fro m th e Crankshaf t Positio n sensor .
Thi s dat a is use d fo r determinin g th e tim e an d amoun t
o f fue l injection . Nearl
y th e sam e a s
tachomete r indicatio n a t
idl e speed :
640 5 0 rp m
Vehicl e Spee d Th
e PC M convert s puls e signal s fro m th e Vehicl e
Spee d Senso r (VSS ) int o spee d data . Nearl
y th e sam e a s
speedomete r indicatio n
Manifol d
Absolut e
Pressur e (MAP )
The absolut e pressur e create d in th e intak e manifol d b y
engin e loa d an d speed . Wit
h engin e stopped :
Nearl y th e sam e a s atmo -
spheri c pressur e a t idl e
speed :
24-37 kP a (180-28 0
mmHg, 7.1-11. 0 inHg )
Engin e Coolan t
Temperatur e
(ECT)
The EC T senso r convert s coolan t temperatur e int o
voltag e an d signal s th e PCM . Th e senso r i s a thermisto r
whos e interna l resistanc e change s wit h coolan t
temperature . Th e PC M use s th e voltag e signal s fro m
th e EC T senso r t o determin e th e amoun t o f injecte d
fuel . Wit
h col d engine :
Sam e a s ambien t temper -
atur e an d IA T
Wit h engin e warme d up :
approx . 158-212° F
(70-100°C )
Heate d Oxyge n
Senso r (H02S )
(Bank 1, Sensor 1)
(Ban k 2 , Senso r 1 )
(Senso r 2 )
Th e Heate d Oxyge n Senso r detect s th e oxyge n conten t
i n th e exhaus t ga s an d send s voltag e signal s to th e
PCM . Base d o n thes e signals , th e PC M control s th e
air/fue l ratio . Whe n th e oxyge n conten t i s hig h (tha t is ,
whe n th e rati o is leane r tha n th e stoichiometri c ratio) ,
th e voltag e signa l i s lower . Whe n th e oxyge n conten t i s
lo w (tha t is , whe n th e rati o is riche r tha n th e stoichio -
metric ratio) , th e voltag e signa l i s higher .
0.0-1.2 5 V
A t idl e speed :
about 0.1-0. 9 V
O
(Senso r 1 )
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Page 193 of 1771

Diagnostic Troubl e Cod e (DTC ) Char t
DTC(MIL indication*1)
P010 6 (5)*2
P010 7 (3 )
P010 8 (3 )
P0111 (10)*4
P011 2 (10 )
P011 3 (10 )
P011 6 (86 )
P011 7
(6 )
P0118 (6 )
P0122 (7 )
P012 3 (7 )
P0131 (2 )
P0132 (2 )
P013 3 (62 )
P013 5 (42 )
Detection Ite m
Manifol d Absolut ePressure Circui t
Range/Performanc e Proble m
Manifol d Absolut e
Pressur e Circui t
Low Inpu t
Manifol d Absolut ePressure Circui tHigh Inpu t
Intake Ai r
Temperatur e Circui t
Range/Performanc e Proble m
Intak e Ai r
Temperatur e Circui t
Low Inpu t
Intak e Ai r
Temperatur e Circui t
High Inpu t
Engin e Coolan t
Temperatur e Circui t
Range/Performanc e Proble m
Engin e Coolan t
Temperatur e Circui t
Low Inpu t
Engin e Coolan t
Temperatur e Circui t
High Inpu t
Throttl e Positio nCircuitLow Inpu t
Throttl e Positio n
Circui t
Hig h Inpu t
Righ t Primar y Heate d Oxyge n
Senso r Circui t
Lo w Voltag e
(Ban k 1 , Senso r 1 )
Righ t Primar y Heate d Oxyge n
Senso r Circui t
Hig h Voltag e
(Ban k 1 , Senso r 1 )
Righ t Primar y Heate d Oxyge n
SensorSlow Respons e
(Ban k 1 , Senso r 1 )
Righ t Primar y Heate d Oxyge n
Senso r Heate r Circui t
Malfunctio n(Bank 1 , Senso r 1 ) Probabl
e Caus e
• Vacuu m connectio n
• MA P senso r
• Ope n o r shor t i n MA P senso r circui t
• MA P senso r
• PC M
• Ope n i n MA P senso r circui t
• MA P senso r
• PC M
• IA T senso r
• Shor t i n IA T senso r circui t• IA T senso r
• PC M
• Ope n i n IA T senso r circui t
• IA T senso r
• PC M
• EC T senso r
• Coolin g syste m
• Shor t i n EC T senso r circui t
• EC T senso r
• PC M
• Ope n in EC T senso r circui t
• EC T senso r
• PC M
• Ope n o r shor t i n T P senso r circui t
• T P senso r
• PC M
• Ope n i n T P senso r circui t
• T P senso r
• PC M
• Shor t i n Righ t Primar y H02 S (Ban k 1 ,
Senso r 1 ) circui t
• Righ t Primar y H02 S (Ban k 1 , Senso r 1 )
• Fue l suppl y syste m
• PC M
• Ope n i n Righ t Primar y HO2 S (Ban k 1 ,
Senso r 1 ) circui t
• Righ t Primar y HO2 S (Ban k 1 , Senso r 1 )
• PC M
• Righ t Primar y H02 S (Ban k 1 , Senso r 1 )
• Exhaus t syste m
• Ope n o r shor t i n Righ t Primar y HO2 S
(Ban k 1 , Senso r 1 ) heate r circui t
• PC M
Page
11-5 7
11-5 9
11-6 1
11-6 3
11-6 4
11-6 5
11-6 6
11-6 7
11-6 8
11-6 9
11-7 1
11-7 3
11-7 5
11-7 6
11-8 0
*1: Thes e DTC s wil l b e indicate d b y th e blinkin g o f th e Malfunctio n Indicato r Lam p (MIL ) wit h th e SC S servic e connecto r
connected
*2: '9 6 mode l
*4: '9 7 mode l
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Page 196 of 1771

Troubleshooting
Diagnostic Troubl e Cod e (DTC ) Char t (cont'd )
DTC(MIL indication )
P1121 (7)*3
P112 2 (7)*3
P112 8 (5)*3
P112 9 (5)*3
P120 1 7 1P1202 7 2P1203 7 3P1204 7 4
P120 5 7 5
P1206 7 6
717 2P130 0 7 374757 6
P130 1 7 1P1302 7 2P1303 7 3
P130 4 7 4
P130 5 7 5
P1306 7 6
P1316 (79 )
P131 7 (79 )
P131 8 (79 )
P131 9 (79 )
P1336 (54 )
P1337 (54 )
P1381 (9 )
P1382 (9 )
P138 6 (59 )
Detection Ite m
Throttl e Positio n
Lowe r Tha n Expecte d
Throttl e Positio n
Highe r Tha n Expecte d
Manifol d Absolut e Pressur e
Lowe r Tha n Expecte d
Manifol d Absolut e Pressur e
Highe r Tha n Expecte d
— Cylinde r 1
— Cylinde r 2
— Cylinde r 3— Cylinde r 4
— Cylinde r 5
— Cylinde r 6
Misfir e
Detecte d
Random Misfir e
— Cylinde r 1
— Cylinde r 2
— Cylinde r 3
— Cylinde r 4
— Cylinde r 5
— Cylinde r 6
Misfir e
Detecte d
Spark Plu g Voltag e
Detectio n Circui t
Malfunctio n
[Left Ban k (Ban k 2) ]
Spar k Plu g Voltag e
Detectio n Circui t
Malfunctio n
[Righ t Ban k (Ban k 1) ]
Spar k Plu g Voltag e
Detectio n Modul e Rese t
Circui t Malfunctio n
[Lef t Ban k (Ban k 2) ]
Spar k Plu g Voltag e
Detectio n Modul e Rese t
Circui t Malfunctio n
[Right Ban k (Ban k 1) ]
Crankshaf t Positio n
Senso r 2 Circui t
Range/Performanc e Proble m
Crankshaf t Positio n
Senso r 2 Circui t
Malfunctio n
Cylinde r Positio n
Senso r 1
Range/Performanc e Proble m
Cylinde r Positio n
Senso r 1 Circui t
Malfunctio n
Cylinde r Positio n
Senso r 2.
Range/Performanc e Proble m
Probabl e Caus e
• T P senso r
• T P senso r
• MA P senso r
• MA P senso r
• Fue l injecto r
• Fue l injecto r circui t
• Ignitio n syste m
• Lo w compressio n
• Ignitio n syste m
• Fue l suppl y syste m
• MA P senso r
• EG R syste m
• Contaminate d fue l
• Lac k o f fue l
• Ignitio n syste m
• Ope n o r shor t i n Spar k Plu g Voltag e
Detectio n Modul e circui t
• Spar k Plu g Voltag e Detectio n Modul e
• PC M
• Ope n o r shor t i n Spar k Plu g Voltag e
Detectio n Modul e circui t
• Spar k Plu g Voltag e Detectio n Modul e
• PC M
• Ope n o r shor t i n Spar k Plu g Voltag e
Detectio n Modul e Rese t circui t
• Spar k Plu g Voltag e Detectio n Modul e
• PC M
• Ope n o r shor t i n Spar k Plu g Voltag e
Detectio n Modul e Rese t circui t
• Spar k Plu g Voltag e Detectio n Modul e
• PC M
• Crankshaf t Positio n Senso r 2
• Timin g bel t skippe d teet h
• Crankshaf t Positio n Senso r 2
• Crankshaf t positio n Senso r 2 circui t
• PC M
• Cylinde r Positio n Senso r 1
• Cylinde r Positio n Senso r 1
• Cylinde r Positio n Senso r 1 circui t
• PC M
• Cylinde r Positio n Senso r 2
Pag e
11-7 2
11-7 2
11-6 2
11-6 2
11-8 5
11-8 9
11-8 5
11-9 0
11-9 0
11-9 2
11-9 2
11-9 4
11-9 4
11-9 4
11-9 4
11-9 4
*3: '9 7 - 9 8 model s
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Page 485 of 1771

39. Appl y steerin g greas e t o th e circumferenc e o f th e
rac k en d housing .
STEERIN G GREAS E
RAC K EN D HOUSIN G
RAC K EN D GROOV E
40. Appl y a ligh t coa t o f silicon e greas e t o th e boo t
groove s o n th e rac k ends .
41. Instal l th e boot s i n th e rac k en d wit h th e tub e
clamps .
NOTE : Instal l th e boot s wit h th e rac k i n th e straigh t
ahea d positio n (righ t an d lef t tie-rod s ar e equa l i n
length) .
NOTE: Wip e greas e of fthe threa d section .
SILICON E GREAS E
BOO T
TUBE CLAM P
42. Instal l th e ne w boo t band s o n th e boot s a s shown .
NOTE: Th e Lockin g tab s
(stak e points ) shoul d
b e i n thi s range .
LOCKIN G TAB S
43. Ben d bot h set s o f lockin g tabs .
44 . Lightl y ta p o n th e doubled-ove r portion s t o reduc e
their height .
CAUTION : Stak e th e ban d lockin g tab s firmly .
LOCKIN G TAB S
BOO T BAN D
Replace .
45. Slid e th e rac k righ t an d lef t t o b e certai n tha t th e
boot s ar e no t deforme d o r twisted .
46 . Loosel y instal l th e tie-ro d locknut s an d tie-ro d end s
o n th e rac k ends .
SILICON E GREAS E
Band windin g direction .
Front.
RACK EN D
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Page 504 of 1771

Component Location s
SERVICE CHEC K CONNECTO R (2P )
ABS INSPECTIO N CONNECTO R (6P )
UNDER-DAS H RELA Y BO X
MODULATO R UNI T
RIGHT-REA R WHEE L SENSO R
RIGHT-REA R WHEE L
SENSO R CONNECTO R
RIGHT-FRON T WHEE L
SENSO R CONNECTO R
LEFT-REARWHEEL SENSO R
RIGHT-FRON T
WHEE L SENSO R
LEFT-REA R WHEE LSENSO R CONNECTO R
UNDER-HOODFUSE/RELAY BO X
PARKING BRAK E SWITC H
UNDER-DAS H FUSE/RELA Y BO X
LEFT-FRON T WHEE L
SENSO R CONNECTO RLEFT-FRON
T WHEE L SENSO R
ABS CONTRO L UNI T
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Page 505 of 1771

GAUGE ASSEMBL Y UNDER-HOO
D FUSE/RELA Y BO X
AB S INDICATO R LIGH T
ABS UNI T(7.5 A ) FUS ESTOP/HOR
N
(2 0 A ) FUS E
UNDER-DAS H FUSE/RELA Y BO X
BATTER Y(120 A ) FUS E
R/ C MIRROR /
REAR DEFROSTE RRELAY (7. 5 A ) FUS E
BACK-U P LIGHTS /
METE R LIGHT S
(1 0 A ) FUS E ECU/CRUIS
E CONTRO L
(1 5 A ) FUS E
UNDER-DAS H RELA Y BO X
REA R FAIL-SAF E RELA Y
FRONT FAIL-SAF E RELA Y
ABS PUM PMOTO R RELA Y
AB S B 1 (2 0 A ) FUS E
IG S W (5 0 A ) FUS E
AB
S B 2 (1 5 A ) FUS E AB
S MOTO R (4 0 A ) FUS E
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