ABS ASTON MARTIN V8 VANTAGE 2010 Repair Manual

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
rocurry@astonmartin.com AML EOBD Monitors 07 ROC.doc Page 37 of 43

Glossary of Terms

A/D Analogue to Digital
ASM Auto Shift Manul
BTDC Before Top Dead Centre
CALID CALibration IDentification
CD4E Automatic Transmission for Intermediate size Family saloon.
CID Camshaft Identification.
CKP Crankshaft Position
CMP Camshaft Position
COP Coil on Plug
CPC Camshaft Position Control
CVN Calibration Verification Number
DPFE Delta Pressure Feedback
DTC Diagnostic Trouble Code
ECT Engine Coolant Temperature
EDIS Electronic Distributorless Ignition System
EGR Exhaust Gas Re-circulation.
EOBD European On Bard Diagnostics
EPC Electronic Pressure Control
ETC Electronic Throttle Control
ETM Electronic Throttle Monitor
EVR Electronic Vacuum Regulator
EWMA Exponentially Weighted Moving Average
FMEM Failure Mode and Effects Management
FN Automatic Transmission for Medium size Family Saloon
FWD Front Wheel Drive
HDR High Data Rate
HO2S Heated Oxygen Sensor.
IAC Idle Air Control
IDM Ignition Diagnostic Monitor
IMRC Inlet Manifold Runner Control
IPC Independent Plausibility Checker
KAM Keep Alive Memory
LDR Low Data Rate
LTFT Long Term Fuel Trim
MAF Mass Air Flow
MAP Manifold Absolute Pressure
MIL Malfunction Indicator Lamp
OSS Output Shaft Speed
PCM Powertrain Control Module
PIP Profile Ignition Pickup
RWD Rear Wheel Drive
SAE Society of Automotive Engineers
SAIR Secondary AIR
SCV Swirl Control Valve
STFT Short Term Fuel Trim
TCC Torque Converter Clutch
TCIL Transmission Control Indicator Lamp
TP Throttle Position
TPPC Throttle Plate Position Controller
TRS Transmission Range Sensor
TSS Turbine Shaft Speed
VID Vehicle IDentification
VIN Vehicle Identification No.
VQZ VQuizzer
VMV Vapour Management Valve

AML EOBD System Operation Summary

Rory O’Curry Aston Martin Lagonda CONFIDENTIAL 1 May 2009
rocurry@astonmartin.com AML EOBD Monitors 07 ROC.doc Page 39 of 43

MIL Code List

MIL Code Description
X P0070 Ambient Air Temperature (AAT) Sensor out of range
X P0106 Manifold Absolute Pressure (MAP) / Barometric Sensor Range/Performance Fault
X P0107 Manifold Absolute Pressure (MAP) / Barometric Sensor Circuit Low Input
X P0108 Manifold Absolute Pressure (MAP) / Barometric Sensor Circuit High Input
P0109 Manifold Absolute Pressure (MAP) / Barometric Sensor Intermittent
X P0112 Intake Air Temperature (IAT) Circuit Low Input
X P0113 Intake Air Temperature (IAT) Circuit High Input
X P0116 Engine Coolant Temperature (ECT) Circuit Range/Performance Fault
X P0117 Engine Coolant Temperature (ECT) Circuit Low Input
X P0118 Engine Coolant Temperature (ECT) Circuit High Input
P0121 Throttle position sensor A circuit Range/Performance
P0122 Throttle position sensor A circuit Low Input
P0123 Throttle position sensor A circuit High Input
P0124 Throttle position sensor A circuit Intermittent
P0125 Insufficient coolant temperature for closed loop fuel control
X P0131 Heated Oxygen Sensor (Bank 1, Sensor 1) Low Voltage
X P0132 Heated Oxygen Sensor (Bank 1, Sensor 1) High Voltage
X P0133 Heated Oxygen Sensor (Ba nk 1, Sensor 1) Slow Response
X P0135 Heated Oxygen Sensor (Bank 1, Sensor 1) Heater Circuit Malfunction
X P0136 Heated Oxygen Sensor (Bank 1, Sensor 2) Lack Of Switching
X P0138 Heated Oxygen Sensor (Bank 1, Sensor 2) High Voltage
X P0141 Heated Oxygen Sensor (Bank 1, Sensor 2) Heater Circuit Malfunction
X P0171 System Too Lean [Bank 1]
X P0172 System Too Rich [Bank 1]
X P0201 Cylinder #1 Injector Circuit Malfunction
X P0202 Cylinder #2 Injector Circuit Malfunction
X P0203 Cylinder #3 Injector Circuit Malfunction
X P0204 Cylinder #4 Injector Circuit Malfunction
P0221 Throttle position sensor B circuit range/performance
P0222 Throttle position sensor B circuit low input
P0223 Throttle position sensor B circuit high input
P0224 Throttle position sensor B circuit intermittent
P0230 Fuel Pump Primary Circuit Fault
P0231 Fuel Pump Secondary Circuit Low Fault
P0232 Fuel Pump Secondary Circuit High Fault
P0298 Engine Oil Over-temperature Condition
X P0300 Random Cylinder Misfire Detected
X P0301 Cylinder #1 Misfire Detected
X P0302 Cylinder #2 Misfire Detected
X P0303 Cylinder #3 Misfire Detected
X P0304 Cylinder #4 Misfire Detected
X P0305 Cylinder #5 Misfire Detected
X P0306 Cylinder #6 Misfire Detected
X P0307 Cylinder #7 Misfire Detected
X P0308 Cylinder #8 Misfire Detected
X P0309 Cylinder #9 Misfire Detected

Aston Martin V8 Vantage 2009 MY EOBD DocumentationAston Martin/Ford Confidential
Component/ System Fault Code Monitor Strategy
Description Malfunction Criteria Threshold Parameter Secondary Parameters Entry Parameters Time Required DTC
StorageMIL Illumin-
ation
Error between inferred
manifold pressure and
measure manifold
pressure >26.75kPa (7.899"Hg) Engine speed
>600rpm
<8000rpm
Time with fault >1.25 seconds Throttle position sensor
TPS OK (P0122/0123)
Throttle position in range >0cnts (0volts) <1023cnts (4.99volts)
Engine not in transient
load condition <0.39*100
Manifold pressure sensor
OK (P0107/0108)
Sensor signal voltage < 0.04 volts 4.64kPa(1.37"Hg)
Fault filter routine > 5.0 sec
Sensor signal voltage > 4.9 volts 114kPa(33.66"Hg)
Fault filter routine > 5.0 sec
Barometric pressure
below manifold pressure (BP-2.9kPa
[0.859"Hg])<MAPBarometric pressure
sensor OK (P2228/2229)
Time with fault >8 secondsManifold pressure sensor
OK (P0106/0107/0108)
Sensor signal voltage <2.3 volts 55.13kPa(16.28"Hg)
Fault filter routine > 5.0 sec
Sensor signal voltage >4.9 volts 107.28kPa (31.68"Hg)
Fault filter routine > 5.0 sec
Sensor input < 0.2 volts 134.3degC
(273.7degF)
Time with sensor input out
of range > 5.0 sec
Sensor input > 4.9 volts
-40.7degC(-41.3F)
Time with sensor input out
of range > 5.0 sec
Air Charge Temperature
stuck + / - 16.6degC
(30degf) from ECT IAT_RAT_THRES soak > 360 min,
ECT >-31.6degC (-25F)Once per drive
cycle
Vehicle speed ROA check VSPD > 12.5 mph time > 5.5 secs once per drive
cycle / <30 mins
Vehicle Speed >12.5 mph
Time above min speed >5 seconds
Change in IAT <2.2degC (4degF)
Number of failure events >2
Sensor signal voltage > 4.9 volts -40.7degC(-
41.25degF)
Fault filter routine > 5.0 sec
Sensor signal voltage < 0.13 volts 150.4degC (302.75degF)
Fault filter routine > 5.0 sec Engine off soak time >360 minutes
IAT sensor OK
(P0112/0113)
Sensor input < 0.2 volts 134.27degC
(273.7degF)
Time with sensor input out
of range > 5.0 sec
Sensor input > 4.9 volts
-40.7degC (-41.3degF)
Time with sensor input out
of range > 5.0 sec
EOT error vs model > +/-38degC (100degF)
Time with fault >30seconds
Sensor input < 0.2 volts 136.8degC
(273.7degF)
Time with sensor input out
of range > 5.0 sec
Sensor input > 4.9 volts
-40.7degC (-41.3degF)
Time with sensor input out
of range > 5.0 sec
Engine coolant temp 110 deg C (> 230 deg F)Continuous time with
engine off prior to start > 360 min
Time with high sensor
signal > 30 sec
ECT at start differs from
IAT at start >28 deg C
(> 50 deg F)
Catalyst, Misfire, Fuel
Rationality check, Engine-Off
timer inoperative ECT at startup cooler than
ECT at previous keyoffError>= 27.8degC (50
degF)ECT at previous keyoff
was hot >32.3degC (90degF)
Soak timer value at startup < 0.5 * 60 sec (Timer indicates that short
soak has occurred)
IAT Sensor Input
P0111IAT Absurdity >FNIA_RAT_OOR
IAT Rationality check
Footnote a) Footnote c)
IAT>Threshold
Footnote c)
Footnote c)
Footnote b)
Once per driving
cycle
Footnote a)
Footnote a)
Footnote a)
Footnote c)
Footnote a)
Footnote a)
>< +/- 26degC
(80degF)
Continuous
Battery Voltage
ECT Sensor Input
Engine-Off (Soak)
Timer Rationality
Test P0606
Once per driving
cycle
Range check
11< Voltage <18
Continuous
P0116 Rationality check (Stuck high) Battery Voltage
P0117 (Low)
P0118 (High) Range check 11< Voltage <18
Battery Voltage 11< Voltage <18 Continuous
P0197 (Low)
P0198 (High) Range check
Range check
EOT Sensor Input
P0196 Rationality
P0112 (Low)
P0113 (High)
Range check
Range check
MATF Sensor Input P009A Rationality Check - error between manifold
temperature and IAT after
long soak Footnote a) Footnote c)
P0106
(Rationality) Rationality Check
Manifold Pressure
Input
P0108 (High) Range check Continuous
Battery Voltage 11< Voltage <18
P0107 (Low) Range check
Barometric Pressure
Input P2228 (Low)
P2229 (High)Range check
Range check
P0069
(Rationality)
Rationality Check
Battery Voltage11< Voltage <18
Battery Voltage 11< Voltage <18 Footnote c)
Footnote a)
Continuous Footnote a) Footnote c)
Footnote c)Footnote c)
Footnote a)
Continuous
Continuous
Manifold temperature - IAT
P0097 (High)
P0098 (Low)
Range check
Range check
10

Aston Martin V8 Vantage2009MY OBDII Documentation 4.7L Aston Martin Confidential
Component P CodesMalfunction Strategy
Description Malfunction Criteria
(Fault) Fault condition
(Internal labels) Threshold Value
(Fault condition) Entry conditions Entry conditions values Filter Time to
log DTCClutch position sensor P173B S1/ S2 wire short
circuit to battery or open circuit Clutch position sensor -
Secondary Circuit high The asic UH05 inside the TCU
detects the fault and communicate it to the uP
Output Voltage > th_high th_high = 4,5V (Key ON) AND NOT
(cranking) AND
VSupply inside prope
r
range VSupply range = 7V-24.5V 50ms
Clutch position sensor P0805 Short circuit between
P1 and P2 or short
circuit between S1 and S2 Clutch position sensor - Primary
Secondary short circuit The clutch position signal is a fixed
value (around 2.5 V)
See annexed Chart 2 th_1= 5 km/h
th_2= 2000 bit
timeout_1=100ms timeout_2=50ms (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 50ms
Hydraulic
pressure sensor P0935 Hydraulic pressure
sensor short to GND or open circuit Hydraulic pressure signal circuit
high Output Voltage < th_low th_low = 0,39V (Key ON) AND NOT
(cranking) AND
VSupply inside proper VSupply range = 7V-24.5V 500ms
Hydraulic
pressure sensor P0934 Hydraulic pressure
sensor short to battery Hydraulic pressure signal circuit
low Output Voltage > th_high th_high = 4,79V (Key ON) AND NOT
(cranking) AND
VSupply inside proper VSupply range = 7V-24.5V 500ms
Hydraulic
pressure sensor P0932 Internal Sensor
Damage or open
circuit on the ground sensor wire Hydraulic pressure signal wrong
value Wrong constant pressure value
detected through a correlation
between the pressure variation and an estimation of the oil flow (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 500ms
Kl.30 Power Supply P1794 Open circuit or broken
fuse on TCU supply Kl.30 Power Supply open circuit Power Supply < V_th
V_th = 3V (Key ON) AND NOT
(cranking) 500ms
External sensors power supply or sensor ground P0641 Failure of the sensor
power voltage supply External sensors power supply
or sensor ground open circuit or short circuit V_Sensor_Supply inside proper
range V_Sensor_Supply range
= 4V-5V (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 2500ms
Engine speed from CAN U0401 Internal Problem on
Engine Control System Engine ECU: Engine speed fro
m
CAN. Signal not valid
CAN engine sp = inv_th inv_th = FFFFh NOT (Cranking) AND
(ECU ON since t_on)t_on = 200 ms 1000ms
Engine speed from CAN U1900 Internal Problem on
Engine Control System Engine ECU: Engine speed fro
m
CAN. Signal absent (wrong zero
rpm signal) (CAN engine sp = 0) AND (Engine
ON) Engine ON 1000ms
Engine speed from CAN U1920 Internal Problem on
Engine Control System Engine ECU: Engine speed fro
m
CAN. Signal wrong
(CAN engine speed different form
Clutch speed) AND (CAN engine
speed different from Driveline speed x gear ratio) Seed tollerance=
500rpm (Engine ON) AND
(clutch closed) AND (gear engaged) 1000ms
ASM OBD
228/04/2008

Aston Martin V8 Vantage2009MY OBDII Documentation 4.7L Aston Martin Confidential
Component P CodesMalfunction Strategy
Description Malfunction Criteria
(Fault) Fault condition
(Internal labels) Threshold Value
(Fault condition) Entry conditions Entry conditions values Filter Time to
log DTCClutch speed P0717 Sensor not properly installed on the
gearbox or damaged. Clutch speed. Signal absent
(wrong zero rpm signal) (Clutch speed = 0) AND [(Clutch
closed) OR (Driveline speed > Th) AND (Gear engaged))] Th= 50 rpm (Key ON) AND NOT
(cranking) AND
VSupply inside prope
r
range VSupply range = 7V-24.5V 1000ms
Clutch speed P0716 Sensor not properly installed on the
gearbox or damaged. Clutch speed. Signal wrong (Clutch speed different form Engine
speed) AND (Clutch speed different from driveline speed x gear ratio) Seed tollerance=
500rpm (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 1000ms
Driveline speed U2005 Internal Problem on ESP systemESP: Driveline speed. Signal
absent (wrong zero rpm signal) (Driveline speed = 0) AND [((Clutch
closed) AND (Gear engaged)) OR (( Clutch speed > Th) AND (Gear engaged))] Th= 1300 rpm (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 5000ms
Driveline speed U2511 Internal Problem on ESP systemESP: Driveline speed. Signal
wrong (Driveline speed different from
Engine speed/gear ratio) AND
(Driveline speed different from clutch speed/gear ratio) Seed tollerance=
500rpm (Key ON) AND NOT
(cranking) AND
VSupply inside proper
range VSupply range = 7V-24.5V 5000ms
Driveline speed U0415 Internal Problem on ESP systemESP: Driveline speed. Signal no
t
valid Rear wheels sp = inv_th
inv_th = FFFFh (Key ON) AND NOT
(cranking) AND
VSupply inside prope
r VSupply range = 7V-24.5V 5000ms
CAN Engine ECU communication U0100 Disconnection from
CAN line of engine CAN Timeout Engine ECU CAN engine frames not received
within timeouttimeout = 500ms NOT (Cranking) AND
(ECU ON since t_on) t_on = 200 ms
CAN ESP
communication U0129 Disconnection from
CAN line of ESP CAN Timeout ESP CAN ESP frames not received within
timeouttimeout = 500ms NOT (Cranking) AND
(ECU ON since t_on) t_on = 200 ms
Odd gear
electrovalve P0920 Odd gear electrovalve
disconnected Odd gear electrovalve. Open
circuit The asic UH04 inside the TCU
detects the fault and communicate it to the uP
Driver output voltage > th1 and < th2 during valve off phase th1= 2.2V
th2= 3.2V
NOT (Cranking)
200ms
Odd gear
electrovalve P0923 Odd gear electrovalve
connected to battery Odd gear electrovalve. Short
circuit to Vsupply The asic UH04 inside the TCU
detects the fault and communicate it to the uP
Driver output voltage > th2 during valve off phase th2= 3.2V
NOT (Cranking) 200ms
ASM OBD 328/04/2008

System
Component
P Codes (AML)
Malfunction Strategy Description
Malfunction Criteria
(Fault)
Fault condition
(Internal labels)
Threshold Value
(Fault condition)
Entry conditions
Entry conditions values
Filter Time to log DTC (AML)
EMS controlled MIL Illumination
(AML)
CAN LinkEngine P0725Engine speed signal
Engine Speed signal QF ≠ 3 No CAN BUS error.
No CAN level error and
No EMS timeout.600mS
1 DTC
CAN Link CAN level P0614Incorrect configuration ID received CANid does not match that stored in the TCM Engine not in crank.
No CAN BUS error
Ignition on & Timer after ignition passed.
Battery Voltage > threshold7v250mS
1 DTC
CAN Link CAN bus off P1796Monitors the CAN for Bus or RAM faults.
TCM CAN driver detects CAN bus fault. Bit, stuff, CRC or form error,
(CAN-wiring or CAN-module defective, EMC
radiation.) Battery voltage > Threshold
7v100mS1 DTC
Sensor Temperature Sensor P0711 ATF temperature sensor short circuit ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range utmsm2_Gt<vcgt_plus<utmsm1_Gt
and
utmsm2_Gt<vcgt_minus<utmsm1_Gtutmsm2_Gt = 2.3v
utmsm1_Gt = 2.7v
and
utmsm2_Gt =2.3v
utmsm1_Gt =2.7v 1.5s
2 DTC
Sensor Temperature Sensor P0711ATF Sensor - stuck value Stuck Temperature value - ATF temperature is out
of an acceptable range of tolerance when
compared to the TCM chip temperature sensor
value.
Range of tolerance is depending on the heating up
velocity of transmission . [
Fast heating = wide range of tolerance :
Chip sensor temp +/- cgt_tolwt <> ATF
temperature
OR
Slow heating = narrow range of tolerance :
Chip sensor temp +/- cgt_toleng <> ATF
temperature.]
AND
Temperature cgtf_Neu out of allowed range of
tolerance for > zgts_CgtPlausiErr * 100ms cgt_tolwt = 40degC
cgt_toleng = 25degC
AML: zgts_CgtPlausiErr= 6000 ( =
10min)
Jag+LR: zgts_CgtPlausiErr= 9000 ( =
15min)Chip sensor OK
Engine speed > threshold
Turbine speed > threshold
450rpm
450rpm1.5s
2 DTC
Sensor Temperature Sensor P0713ATF Sensor short to battery ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus > utmso_Gt
and
vcgt_minus > utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0712ATF Sensor short to GND ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus < utmso_Gt
and
vcgt_minus < utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0714ATF sensor open cct (circuit break) ATF sensor faulty - Sensor input signals (Vcgt_plus
and Vcgt_minus) out of acceptable range vcgt_plus > utmso_Gt
and
vcgt_minus < utmsu_Gtutmso_Gt = 4.5v
utmsu_Gt =0.5v
1.5s
2 DTC
Sensor Temperature Sensor P0713 ATF temperature sensor value jump
or
ATF value not warming up quickly
enough Unacceptable temperature jump (lOld value - new
value <> threshold) within a period of 100ms
or
ATF temperature (cgt_neu) not warming up quickly
enough within a specified time period
|cgt_Neu - cgta1_CUew| > cgtd1_Cuew
or
(cgt_Neu(t=tgtd_CUew) - cgt_Neu(t=0) ) <
cgtd2_Cuewcgtd1_Cuew = 20DegC
cgtd2_Cuew = 4DegC
tgtd_CUEW = 240s
Output speed > Threshold
Engine speed > Threshold
No Output speed & Engine speed error
Temperature cgt_Neu < Threshold at t=0Jag +
AML / LR
800 / 11000rpm
400 / 11000rpm
20DegC1.5s
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
Two Priority 2 faults present at the same
time (Currently not possible) 20ms
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
OSS fault and wheel speed faults present
concurrently (Priority 3) Wheel speed and output speed sensor faults
present concurrently. 20ms
2 DTC
TCM Internal Impossible substitute functions (monitoring contradictory
substitute functions) P0701
Bosch solenoid current monitorin
g fault 20ms 2 DTC
TCM Internal EEPROM Flash emulation P062FEEPROM emulation lifetime exceeded Communication disturbed, lifetime exceeded EEError !=0 =1
400000 Write/Erase-cycles possible. At
temperatures over 135°C no EEProm
update is made.always active
no0mS1 DTC
TCM Internal FLASH checksum P1603Checksum incorrect Calculated checksum does not match stored
checksum 0mS
2 DTC
CAN Link Engine P1719Engine Torque signal inaccurate
Engine torque signal QF 0 = 3 fcn_MmmErr
=1No CAN BUS error.
No CAN level error
and No EMS timeout. 600ms
2 DTC
CAN Link Engine Speed P1920Engine speed too high Engine Speed > Engine speed threshold> for a time
threshold n_mot > NS_MOTUEB
&
Timer_nmotueb > T_FNMOTUEBNS_MOTUEB = 7100rpm
T_FNMOTUEB=2550mS T_FNMOTUEB=2550mS 2 DTC
Speed Sensors Turbine speed sensor P0715Turbine speed sensor s/c to battery
supply Turbine speed sensor s/c to battery supply sgt_DiNtu = 2 (short circuit to plus)
2 (Status of turbine speed sensor signal. Sensor supply voltage OK0600mS2 DTC
Speed Sensors Turbine speed sensor P0717Turbine speed sensor s/c to gnd or O/C Turbine speed sensor s/c to gnd or O/C sgt_DiNtu = 0 (short to gnd or OC)0 (Status of turbine speed sensor signal. Sensor supply voltage OK 0600mS2 DTC
Speed Sensors Turbine speed sensor P0716Turbine Speed Value too high Value too high NTU >= NTUmaxntumax = 8000rpmSensor supply voltage OK
No electrical error 0
600mS2 DTC
Speed Sensors Turbine speed sensor P0716Turbine Speed Value too low Value too low NTU < ntu_Minntu_min = 20 rpmSensor supply voltage OK
No electrical error
engine speed NMO is higher than a
threshold:
status of NMO-signal is alright
output speed NAB is higher than a
threshold:
status of NAB-signal is alright or substitute
fltfl fb Ei t t
nmos_TuUew = 600rpm
nabs_TuUew = 250rpm 600mS
2 DTC
8ASXV05.9VH1 Aston Martin
Auto Gearbox Summary Jan 2008