CHEVROLET AVEO 2002 Service Repair Manual

Installation Procedure
Fig. 23: View of Rear Rocker Trim Panel and Screw
Courtesy of GENERAL MOTORS CORP.
1. Install the floor carpet.
2. Install the floor console. Refer to Console Replacement
- Front Floor in Instrument Panel, Gages and
Console.
3. Install the left and the right front rocker, trim panels.
4. Install the front seats. Refer to Seat Replacement
- Front Bucket in Seats.
5. Install the left and the right lower B-pillar trim panels. Refer to Trim Panel Replacement
- Lower
Center Pillar .
6. Install the left and the right lower front seat belt anchors to the lower/center pillar with the bolts.
Tighten: Tighten the seat belt anchor bolts to 35 N.m (26 lb ft).
7. Install the rear seatback. Refer to Seat Back Replacement
- Rear .
8. Install the left and the ri
ght rear rocker trim panels. Refer to Door Sill Plate Replacement - Rear.
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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9. Connect the negative battery cable.
HEADLINER REPLACEMENT
Removal Procedure
Fig. 24: View of Headliner and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.
1. Remove the passenger assist handles. Refer to Assist Handle Replacement
.
2. Remove the coat hook. Refer to Coat Hook Replacement
.
3. Remove the plastic retainers in the headliner on the driver's side.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 25 © 2005 Mitchell Repair Information Company, LLC.

Fig. 25: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.
4. Remove the sun visors. Refer to Sunshade Replacement
.
5. Remove the interior courtesy lamp. Refer to Courtesy Lamp Replacement
- Interior in Lighting
Systems.
6. Remove the left and the ri
ght windshield pillar trim panels.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 26 © 2005 Mitchell Repair Information Company, LLC.

Fig. 26: View of Left and Right Lower/Center Pillar Seat Belt Anchors
Courtesy of GENERAL MOTORS CORP.
7. Remove the bolts and the seat belt anchors from the left and the ri
ght lower/center pillars.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 27 © 2005 Mitchell Repair Information Company, LLC.

Fig. 27: View of the Top of Left and Right Upper/Center Pillar Trim Panels
Courtesy of GENERAL MOTORS CORP.
8. Reposition the top of the left and the ri
ght upper/center pillar trim panels.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 28 © 2005 Mitchell Repair Information Company, LLC.

Fig. 28: View of Headliner Along Rear Window and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.
9. Remove the left and the right rear quarter upper trim panels.
10. Remove the sunroof molding, if equipped.
11. Remove the plastic retainers in the headliner along the rear window.
12. Slide and tilt both front seats forward.
13. Pull the headliner down and turn it 45 degrees.
14. Remove the headliner through a rear door.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 29: View of Headliner Along Rear Window and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.
1. Recline both front seats.
2. Tilt the headliner on its side and slide it through a rear door.
3. Tilt and rotate the headliner until it is in position. Push it in place until the seals around the doors cover
the edges of the headliner.
4. Install the plastic retainers alon
g the rear window.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 30 © 2005 Mitchell Repair Information Company, LLC.

Fig. 30: View of Headliner and Plastic Retainers
Courtesy of GENERAL MOTORS CORP.
5. Install the plastic retainers in the headliner on the driver's side.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 31 © 2005 Mitchell Repair Information Company, LLC.

Fig. 31: View of the Top of Left and Right Upper/Center Pillar Trim Panels
Courtesy of GENERAL MOTORS CORP.
6. Install the sunroof molding, if equipped.
7. Install the left and the right rear quarter upper trim panels.
8. Install the top of the left and the right upper/center pillar trim panels to the original position.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 32 © 2005 Mitchell Repair Information Company, LLC.

Fig. 32: View of Left and Right Lower/Center Pillar Seat Belt Anchors
Courtesy of GENERAL MOTORS CORP.
9. Install the seat belt anchors with the bolts in the left and the right upper/center pillar panels.
Tighten: Ti
ghten the upper/center pillar seat belt bolts to 38 N.m (28 lb ft).
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 33 © 2005 Mitchell Repair Information Company, LLC.