CHEVROLET AVEO 2002 Service Repair Manual

Fig. 3: View of Door Pull Screw
Courtesy of GENERAL MOTORS CORP.
1. Lower the front window.
2. Remove the door pull screw.
3. Remove the inside door handle.
4. Remove the screws at the base of the trim panel.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 4 © 2005 Mitchell Repair Information Company, LLC.

Fig. 4: Prying Off Trim Panel with J 2114-B
Courtesy of GENERAL MOTORS CORP.
5. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools
.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 5 © 2005 Mitchell Repair Information Company, LLC.

Fig. 5: Installing Trim Panel
Courtesy of GENERAL MOTORS CORP.
1. Install the trim panel.
2. Install the screws at the base of the trim panel.
Tighten: Tighten the trim panel screws to 3.5 N.m (31 lb in).
3. Install the inside door handle.
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 6 © 2005 Mitchell Repair Information Company, LLC.

Fig. 6: View of Door Pull Screw
Courtesy of GENERAL MOTORS CORP.
4. Install the door pull screw.
Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).
5. Raise the window.
TRIM PANEL REPLACEMENT - REAR DOOR
Tools Required
J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .
Removal Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 7 © 2005 Mitchell Repair Information Company, LLC.

Fig. 7: View of Rear Window Regulator, Door Pull Screw and Inside Door Handle
Courtesy of GENERAL MOTORS CORP.
1. Lower the rear window.
2. Remove the rear window regulator handle. Refer to Window Regulator Handle Replacement
- Door in
Doors.
3. Remove the door pull screw.
4. Remove the inside door handle.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 8 © 2005 Mitchell Repair Information Company, LLC.

Fig. 8: Prying Off Trim Panel with J 2114-B
Courtesy of GENERAL MOTORS CORP.
5. Remove the rear door interior garnish molding.
6. Remove the screws at the base of the trim panel.
7. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools
.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 9 © 2005 Mitchell Repair Information Company, LLC.

Fig. 9: Installing Trim Panel
Courtesy of GENERAL MOTORS CORP.
1. Install the trim panel.
2. Install the screws at the base of the trim panel.
Tighten: Ti
ghten the trim panel screws to 3.5 N.m (31 lb in).
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 10 © 2005 Mitchell Repair Information Company, LLC.

Fig. 10: View of Rear Window Regulator, Door Pull Screw and Inside Door Handle
Courtesy of GENERAL MOTORS CORP.
3. Install the rear door interior garnish molding.
4. Install the inside door handle.
5. Install the door pull screw.
Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).
6. Install the rear window regulator handle. Refer to Window Regulator Handle Replacement
- Door in
Doors.
7. Raise the window.
COMPARTMENT TRIM PANEL REPLACEMENT - REAR
Removal Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 11 © 2005 Mitchell Repair Information Company, LLC.

Fig. 11: View of Rear Trim Panel and Plastic Retaining Clips
Courtesy of GENERAL MOTORS CORP.
Remove the plastic retaining clips and the rear trim panel.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 12 © 2005 Mitchell Repair Information Company, LLC.

Fig. 12: View of Rear Trim Panel and Plastic Retaining Clips
Courtesy of GENERAL MOTORS CORP.
Install the rear trim panel with the plastic retaining clips.
TRIM PANEL REPLACEMENT - CARGO AREA REAR (NOTCHBACK)
Removal Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:27 PMPage 13 © 2005 Mitchell Repair Information Company, LLC.