CHEVROLET AVEO 2002 Service Repair Manual

Fig. 40: View of Instrument Panel For Audio System and A/C Controller
Courtesy of GENERAL MOTORS CORP.
5. Install the digital clock.
6. Install the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
7. Install the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
Tighten: Tighten the instrument panel bolts behind the HVAC controls to 4 N.m (35 lb in).
8. Install the cupholder.
9. Install the ci
gar lighter and ashtray.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 68 © 2005 Mitchell Repair Information Company, LLC.

Fig. 41: View Of Steering Wheel Column (North America)
Courtesy of GENERAL MOTORS CORP.
10. Install the instrument panel center upper, lower cover.
11. Install the instrument panel lower cover.
12. Install the side cover.
13. Install the instrument cluster assembly. Refer to Instrument Panel Cluster (IPC) Replacement
.
14. Install the windshield pillar garnish molding. Refer to Garnish Molding Replacement
- Windshield
Pillar in Interior Trim.
15. Install the signal lamp switch and the wiper switch. Refer to Multifunction, Turn Signal Switch
Replacement in Steering Wheel and Column for signal, and refer to Wipers/Washer Switch
Replacement in Wiper/Washer.
16. Install the steering column trim cover. Refer to Steering Column Replacement
in Steering Wheel and
Column.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 69 © 2005 Mitchell Repair Information Company, LLC.

17. Install the steering wheel to the steering column. Refer to Steering Wheel Replacement in Steering
Wheel and Column.
18. Install the driver's air bag module from the steering wheel, if equipped. Refer to Inflatable Restraint
Steering Wheel Module Replacement in SIR.
19. Connect the negative battery cable.
INSTRUMENT PANEL (I/P) ASSEMBLY REPLACEMENT (EUROPEAN AND NON-EUROPEAN)
Removal Procedure
Fig. 42: View Of Steering Wheel Column (European and Non-European)
Courtesy of GENERAL MOTORS CORP.
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 70 © 2005 Mitchell Repair Information Company, LLC.

1. Disconnect the negative battery cable.
2. Remove the driver's air bag module from the steering wheel, if equipped. Refer to Inflatable Restraint
Steering Wheel Module Replacement in SIR.
3. Remove the steering wheel from the steering column. Refer to Steering Wheel Replacement
in Steering
Wheel and Column.
4. Remove the steering column trim cover. Refer to Steering Column Replacement
in Steering Wheel and
Column.
Fig. 43: View of Instrumental Panel Cluster Assembly

Courtesy of GENERAL MOTORS CORP.
5. Remove the signal lamp switch and the wiper switch. Refer to Multifunction, Turn Signal Switch
Replacement in Steering Wheel and Column and Wipers/Washer Switch Replacement in
Wiper/Washers.
6. Remove the windshield pillar garnish moldings. Refer to Garnish Molding Replacement
- Windshield
Pillar in Interior Trim.
7. Remove the instrument cluster assembly. Refer to Instrument Panel Cluster (IPC) Replacement
.
8. Remove the side cover.
9. Remove the instrument panel lower cover.
10. Remove the instrument panel center upper, lower cover.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 71 © 2005 Mitchell Repair Information Company, LLC.

11. Remove the cigar lighter and ashtray.
12. Remove the cupholder.
Fig. 44: View of Instrument Panel For Audio System and A/C Controller

Courtesy of GENERAL MOTORS CORP.
13. Remove the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
14. Remove the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
15. Remove the digital clock.
16. Remove the glove box assembly from the instrument panel. Refer to Storage Compartment
Replacement - Instrument Panel (I/P) .
17. Remove the passenger's air bag module from the instrument panel, if equipped. Refer to Inflatable
Restraint Instrument Panel Module Replacement in SIR.
18. Disconnect the ALDL connector.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 72 © 2005 Mitchell Repair Information Company, LLC.

Fig. 45: View of Instrument Panel and End Bolts
Courtesy of GENERAL MOTORS CORP.
19. Remove the instrument panel bolts behind the heating, ventilation, and air conditioning (HVAC) controls.
20. Remove the instrument panel bolts above the steering column.
21. Remove the instrument panel bolts from the ends of the instrument panel.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 73 © 2005 Mitchell Repair Information Company, LLC.

Fig. 46: View of Instrumental Panel and End Screws
Courtesy of GENERAL MOTORS CORP.
22. Remove the instrument panel end screws.
23. Remove the tie-bar retaining bolts.
24. Remove the instrument panel from the vehicle.
Installation Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 74 © 2005 Mitchell Repair Information Company, LLC.

Fig. 47: View of Instrumental Panel and End Screws
Courtesy of GENERAL MOTORS CORP.
1. Install the instrument panel assembly with the bolts and screws.
Tighten: Tighten the instrument panel bolts to 20 N.m (15 lb ft).
2. Connect ALDL connector with the screws.
3. Install the passenger's air bag module to the instrument panel. Refer to Inflatable Restraint Instrument
Panel Module Replacement in SIR.
4. Install glove box assembly from the instrument panel. Refer to Storage Compartment Replacement
-
Instrument Panel (I/P)
.
NOTE: Refer to Fastener Notice in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 75 © 2005 Mitchell Repair Information Company, LLC.

Fig. 48: View of Instrument Panel For Audio System and A/C Controller
Courtesy of GENERAL MOTORS CORP.
5. Install the digital clock.
6. Install the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
7. Install the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
Tighten: Tighten the instrument panel bolts behind the HVAC controls to 4 N.m (35 lb in).
8. Install the cupholder.
9. Install the ci
gar lighter and ashtray.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 76 © 2005 Mitchell Repair Information Company, LLC.

Fig. 49: View Of Steering Wheel Column (European and Non-European)
Courtesy of GENERAL MOTORS CORP.
10. Install the instrument panel center upper, lower cover.
11. Install the instrument panel lower cover.
12. Install the side cover.
13. Install the instrument cluster assembly. Refer to Instrument Panel Cluster (IPC) Replacement
.
14. Install the windshield pillar garnish molding. Refer to Garnish Molding Replacement
- Windshield
Pillar in Interior Trim.
15. Install the signal lamp switch and the wiper switch. Refer to Multifunction, Turn Signal Switch
Replacement in Steering Wheel and Column for signal, and refer to Wipers/Washer Switch
Replacement in Wiper/Washer.
16. Install the steering column trim cover. Refer to Steering Column Replacement
in Steering Wheel and
Column.
17. Install the steering wheel to the steering column. Refer to Steering Wheel Replacement
in Steering
Wheel and Column.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 77 © 2005 Mitchell Repair Information Company, LLC.