airbag off CHRYSLER CARAVAN 2005 Owner's Manual

Component Page
High Note Horn................. 8W-10-17, 35
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-69
Integrated Power Module . 8W-10-3, 4, 5, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29,
30, 31, 32, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53, 54, 55, 56, 57, 58, 59,
60, 61, 62, 63, 64, 65, 66, 67, 68, 69
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp.............. 8W-10-29, 59, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module.... 8W-10-26, 53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror/Adjustable Pedals
Module......................... 8W-10-50
Message Center.................... 8W-10-52
Occupant Classification Module........ 8W-10-69
Occupant Restraint Controller...... 8W-10-64, 69
Overhead Console................... 8W-10-40
Park Assist Module............... 8W-10-45, 54
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Airbag On/Off Indicator
Lamp.......................... 8W-10-69
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............ 8W-10-26, 53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module . . 8W-10-18, 21, 22, 36,
41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................ 8W-10-16, 31
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp............. 8W-10-29, 59, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module . . . 8W-10-26, 53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Module....... 8W-10-13, 62
Transmission Control Relay..... 8W-10-13, 21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-69
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS

8W-43 OCCUPANT RESTRAINT SYSTEM
Component Page
Belt Tension Sensor.................. 8W-43-8
Clockspring........................ 8W-43-4
Driver Airbag Squib 1................ 8W-43-4
Driver Airbag Squib 2................ 8W-43-4
Driver Knee Blocker Airbag Squib....... 8W-43-4
Driver Seat Belt Switch............... 8W-43-3
Driver Seat Belt Tensioner............. 8W-43-3
Front Control Module............... 8W-43-2, 8
G200.............................. 8W-43-2
G201.............................. 8W-43-2
G301.............................. 8W-43-8
Instrument Cluster................... 8W-43-2
Instrument Panel Switch Bank......... 8W-43-2
Integrated Power Module............ 8W-43-2, 8
Left Curtain Airbag Squib............. 8W-43-6
Left Front Impact Sensor.............. 8W-43-6Component Page
Left Side Impact Sensor 1............. 8W-43-6
Left Side Impact Sensor 2............. 8W-43-6
Left Side Impact Sensor 3............. 8W-43-6
Occupant Classification Module....... 8W-43-2, 8
Occupant Restraint
Controller............ 8W-43-2, 3, 4, 5, 6, 7, 8
Passenger Airbag.................... 8W-43-5
Passenger Airbag On/Off Indicator Lamp . . 8W-43-2
Passenger Seat Belt Switch............ 8W-43-5
Passenger Seat Belt Tensioner.......... 8W-43-5
Passenger Seat Weight Sensor.......... 8W-43-8
Right Curtain Airbag Squib............ 8W-43-7
Right Front Impact Sensor............. 8W-43-7
Right Side Impact Sensor 1............ 8W-43-7
Right Side Impact Sensor 2............ 8W-43-7
Right Side Impact Sensor 3............ 8W-43-7
RS8W-43 OCCUPANT RESTRAINT SYSTEM8W-43-1

Component Page
Left Sliding Door Motor (Power Sliding
Door).......................... 8W-80-96
Left Speed Control Switch............ 8W-80-96
Left Turn Signal Lamp (Export)........ 8W-80-96
Left Visor/Vanity Lamp (Premium/Luxury
Except Export)................... 8W-80-97
License Lamp (Manual Release)........ 8W-80-97
License Lamp (Power Liftgate)......... 8W-80-97
License Lamp (Power Release)......... 8W-80-97
Lift Pump Motor (Diesel)............. 8W-80-98
Liftgate Ajar Switch (Manual Release) . . . 8W-80-98
Liftgate Ajar Switch (Power Release).... 8W-80-98
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-98
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-99
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-99
Manifold ABSolute Pressure Sensor
(Gas)........................... 8W-80-99
Mass Air Flow Sensor (Diesel)......... 8W-80-99
Memory Seat/Mirror/Adjustable
Pedals Module C1................ 8W-80-100
Memory Seat/Mirror/Adjustable
Pedals Module C2................ 8W-80-100
Memory Seat/Mirror/Adjustable
Pedals Module C3................ 8W-80-101
Memory Seat/Mirror/Adjustable
Pedals Module C4................ 8W-80-101
Memory Set Switch................. 8W-80-101
Message Center (Export)............ 8W-80-101
Mode Door Actuator................ 8W-80-102
Multi-Function Switch.............. 8W-80-102
Natural Vacuum Leak Detection Assembly
(Except Export).................. 8W-80-102
Occupant Classification Module....... 8W-80-102
Occupant Restraint Controller C1..... 8W-80-103
Occupant Restraint Controller C2..... 8W-80-104
Output Speed Sensor............... 8W-80-104
Overhead Console (Except Base)...... 8W-80-105
Oxygen Sensor 1/1 Upstream (Gas).... 8W-80-105
Oxygen Sensor 1/2 Downstream (Gas) . . 8W-80-105
Park Assist Display................ 8W-80-105
Park Assist Module................. 8W-80-106
Park Assist Sensor No. 1............ 8W-80-106
Park Assist Sensor No. 2............ 8W-80-106
Park Assist Sensor No. 3............ 8W-80-107
Park Assist Sensor No. 4............ 8W-80-107
Passenger Airbag.................. 8W-80-107
Passenger Airbag On/Off Indicator
Lamp......................... 8W-80-107
Passenger Blend Door Actuator....... 8W-80-107
Passenger Door Courtesy Lamp
(Luxury/Export)................. 8W-80-108
Passenger Door Lock Switch.......... 8W-80-108Component Page
Passenger Folding Mirror Relay
(Export)....................... 8W-80-108
Passenger Heated Seat Back......... 8W-80-108
Passenger Heated Seat Cushion....... 8W-80-109
Passenger Heated Seat Module (Except
Export)........................ 8W-80-109
Passenger Heated Seat Module C1
(Export)....................... 8W-80-109
Passenger Heated Seat Module C2
(Export)....................... 8W-80-109
Passenger Heated Seat Module C3
(Export)........................ 8W-80-110
Passenger Power Seat Front Riser
Motor......................... 8W-80-110
Passenger Power Seat
Horizontal Motor................ 8W-80-110
Passenger Power Seat
Rear Riser Motor................ 8W-80-110
Passenger Power Seat Recliner Motor . . . 8W-80-111
Passenger Power Seat Switch......... 8W-80-111
Passenger Power Window Motor....... 8W-80-111
Passenger Power Window Switch...... 8W-80-111
Passenger Seat Belt Switch (Occupant
Sensing)....................... 8W-80-112
Passenger Seat Belt Tensioner........ 8W-80-112
Passenger Seat Weight Sensor........ 8W-80-112
Power Folding Mirror Switch (Export) . . 8W-80-113
Power Liftgate Module C1........... 8W-80-113
Power Liftgate Module C2........... 8W-80-113
Power Liftgate Motor............... 8W-80-114
Power Mirror Switch................ 8W-80-114
Power Outlet (Except Lowline)........ 8W-80-114
Power Seat Circuit Breaker (30A)...... 8W-80-115
Power Window Circuit Breaker (25A) . . . 8W-80-115
Power Window Switch (LHD Lowline) . . 8W-80-115
Powertrain Control Module C1........ 8W-80-116
Powertrain Control Module C2........ 8W-80-117
Powertrain Control Module C3........ 8W-80-118
Powertrain Control Module C4........ 8W-80-119
Radiator Fan No. 1 (Diesel).......... 8W-80-120
Radiator Fan No. 1 (Gas)............ 8W-80-120
Radiator Fan No. 2 (Diesel).......... 8W-80-120
Radiator Fan No. 2 (Gas)............ 8W-80-120
Radiator Fan Relay (Gas)............ 8W-80-121
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-121
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-121
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-122
Radio C1......................... 8W-80-122
Radio C2 (CD Changer)............. 8W-80-123
Radio C2 (DVD/CD Changer)......... 8W-80-123
Radio C2 (Hands Free).............. 8W-80-123
Rear A/C-Heater Unit (3 Zone MTC) . . . 8W-80-124
Rear Auto Temp Control Switch (3 Zone
ATC) .......................... 8W-80-124
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS

INSTRUMENT CLUSTER - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 E13 20OR/WT PANEL LAMPS DRIVER
2 L160 20WT/TN (EXCEPT EXPORT) RIGHT TURN INDICATOR DRIVER
3 G7 20VT/GY (EXPORT) LOW OIL PRESSURE INDICATOR DRIVER
4 G3 20VT/LB (EXPORT) MALFUNCTION INDICATOR LAMP DRIVER
5 L134 20WT/GY (EXPORT) HIGH BEAM INDICATOR DRIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
7 Z108 18BK/LG GROUND
8 G700 20VT/YL (DIESEL) SUPPLEMENTAL HEAT INDICATOR SENSE
8 L161 20WT/LG (EXCEPT EXPORT) LEFT TURN INDICATOR DRIVER
9 D25 20WT/VT PCI BUS
10 B25 16DG/WT (EXCEPT EXPORT) PARK BRAKE SWITCH SENSE
10 B25 18DG/WT (LHD EXPORT) PARK BRAKE SWITCH SENSE
10 B25 20DG/WT (RHD) PARK BRAKE SWITCH SENSE
11 G26 22VT/OR CHIME DRIVER
12 G150 22VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
INSTRUMENT PANEL SWITCH BANK (EXCEPT HEATED SEATS)-6WAY
CAV CIRCUIT FUNCTION
1 E14 20OR/TN PANEL LAMPS DRIVER
2 G104 20VT/GY (OCCUPANT SENSING) PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
3 F201 20PK/OR ORC RUN-START DRIVER
4 L91 22WT/DB HAZARD SWITCH SENSE
5- -
6 Z406 20BK/BR GROUND
INSTRUMENT PANEL SWITCH BANK (HEATED SEATS) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 F201 20PK/OR (EXCEPT EXPORT) ORC RUN-START DRIVER
3 P8 22LG/WT (LHD EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P7 20LG/DG (RHD) DRIVER HEATED SEAT SWITCH MUX
4 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 P7 20LG/DG (LHD) DRIVER HEATED SEAT SWITCH MUX
5 P8 22LG/WT (RHD) PASSENGER HEATED SEAT SWITCH MUX
6- -
7- -
8 L91 22WT/DB (LHD) HAZARD SWITCH SENSE
8 L91 20WT/DB (RHD) HAZARD SWITCH SENSE
9 W26 22BR/DB REAR WIPER SWITCH MUX
10 Z406 20BK/BR GROUND
11 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
12 E14 20OR/TN PANEL LAMPS DRIVER
13 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-81

OCCUPANT RESTRAINT CONTROLLER C2 - YELLOW 32 WAY
CAV CIRCUIT FUNCTION
1 R43 20LG/BR DRIVER SQUIB 1 LINE 2
2 R45 20LG/OR DRIVER SQUIB 1 LINE 1
3 R63 20LG/WT DRIVER SQUIB 2 LINE 1
4 R61 20LG/VT (EXCEPT EXPORT) DRIVER SQUIB 2 LINE 2
4 R61 20LB/VT (EXPORT) DRIVER SQUIB 2 LINE 1
5 R9 20LB/YL (LHD) DRIVER KNEE BLOCKER SQUIB LINE 1
6 R11 20LB/DB (LHD) DRIVER KNEE BLOCKER SQUIB LINE 2
7- -
8- -
9 G104 20VT/GY (OCCUPANT SENSING) PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
10 R22 20WT/LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 3 SIGNAL
11 - -
12 R82 20WT/LB RIGHT FRONT IMPACT SENSOR GROUND
13 - -
14 R23 20LB/YL (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 3 GROUND
15 D25 20WT/VT PCI BUS
16 F201 20PK/OR ORC RUN-START DRIVER
17 - -
18 - -
19 R24 20YL/LB (SIDE AIRBAG) RIGHT SIDE IMPACT SENSOR 3 GROUND
20 R81 20LB/WT LEFT FRONT IMPACT SENSOR GROUND
21 - -
22 Z12 18BK/OR GROUND
23 - -
24 F100 20PK/VT ORC RUN ONLY DRIVER
25 R79 20LB/VT LEFT FRONT IMPACT SENSOR SIGNAL
26 R80 20VT/LB RIGHT FRONT IMPACT SENSOR SIGNAL
27 - -
28 R21 20LB/WT (SIDE AIRBAG) LEFT SIDE IMPACT SENSOR 3 SIGNAL
29 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
30 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
31 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
32 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
OUTPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
8W - 80 - 104 8W-80 CONNECTOR PIN-OUTSRS

PARK ASSIST SENSOR NO.3-3WAY
CAV CIRCUIT FUNCTION
1 D703 20WT/BK PARK ASSIST SENSOR NO. 3 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PARK ASSIST SENSOR NO.4-3WAY
CAV CIRCUIT FUNCTION
1 D704 20WT/DB PARK ASSIST SENSOR NO. 4 SIGNAL
2 X750 20GY/LB PARK ASSIST SENSOR GROUND
3 X700 20GY/OR PARK ASSIST SENSOR SUPPLY
PASSENGER AIRBAG - YELLOW 4 WAY
CAV CIRCUIT FUNCTION
1 R42 20LB/BR PASSENGER SQUIB 1 LINE 2
2 R44 20LB/OR PASSENGER SQUIB 1 LINE 1
3 R62 20LB/VT PASSENGER SQUIB 2 LINE 2
4 R64 20LB/WT PASSENGER SQUIB 2 LINE 1
PASSENGER AIRBAG ON/OFF INDICATOR LAMP - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 F201 20PK/OR ORC RUN-START DRIVER
2 G104 20VT/GY PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
PASSENGER BLEND DOOR ACTUATOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C133 20DB/WT (ATC) PASSENGER BLEND DOOR DRIVER (B)
1 C34 20DB/LB (LHD MTC) COMMON DOOR DRIVER (B)
1 C33 20LB/BR (RHD MTC) PASSENGER BLEND DOOR DRIVER (A)
2 C33 20LB/BR (ATC/LHD MTC) PASSENGER BLEND DOOR DRIVER (A)
2 C34 20DB/LB (RHD MTC) COMMON DOOR DRIVER (B)
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 107

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Liftgate Ajar Switch (Manual
Release)BK At Latch 49
Liftgate Ajar Switch (Power
Release)BK Lower Liftgate 49
Liftgate Cinch/Release Motor
(Power Liftgate)BL Liftgate 49
Liftgate Left Pinch Sensor (Power
Liftgate)BK Left Side of Liftgate 49
Liftgate Right Pinch Sensor
(Power Liftgate)BK Right Side of Liftgate 49
Manifold Absolute Pressure
Sensor (Gas)BK On Intake N/S
Mass Air Flow Sensor (Diesel) OR Top of Engine 15, 16
Memory Seat/Mirror/Adjustable
Pedals Module C1GY Under Driver Seat N/S
Memory Seat/Mirror/ Adjustable
Pedals Module C2GY Under Driver Seat N/S
Memory Seat/Mirror/ Adjustable
Pedals Module C3WT Under Driver Seat N/S
Memory Seat/Mirror/ Adjustable
Pedals Module C4GY Under Driver Seat N/S
Memory Set Switch BK At Switch Driver Door 43
Message Center (Highline) WT Rear of Message Center 20, 21, 28
Mode Door Actuator GY Left Side of HVAC N/S
Multi Function Switch BK At Steering Column 20, 21, 22, 23, 31
Natural Vacuum Leak Detection
Assembly (Except Export)LTGY Top of Engine 12
Occupant Classification Module BK Passenger Seat N/S
Occupant Restraint Controller C1 YL Right Side Instrument Panel
Occupant Restraint Controller C2 YL Right Side Instrument Panel 20, 24, 25
Output Speed Sensor GY Front of Transmission 14, 19
Overhead Console (Except Base) BK Front of Console N/S
Oxygen Sensor 1/1 Upstream
(Gas)Rear of Engine 11, 12, 18
Oxygen Sensor 1/2 Downstream
(Gas)Rear of Engine 11, 12,18
Park Brake Switck Bottoom Left Side of Instrument
Panel20, 21
Park Sensor No.1 (Parktronics) Rear Fascia N/S
Park Sensor No.2 (Parktronics) Rear Fascia N/S
Park Sensor No.3 (Parktronics) Rear Fascia N/S
Park Sensor No.4 (Parktronics) Rear Fascia N/S
Passenger Airbag YL Passenger Side of Instrument Panel 20, 23, 24, 29
Passenger Airbag On/Off
Indicator LampRight Center of Instrument Panel 20, 23, 25
Passenger Blend Door Actuator GY On HVAC N/S
8W - 91 - 8 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(5) Connect the negative and positive battery
cables.
(6) Using a scan tool, check for any stored diagnos-
tic trouble codes. Ensure that all vehicle options are
operational.
IOD FUSE
DESCRIPTION
All vehicles are equipped with an Ignition-Off
Draw (IOD) fuse that is removed from its normal
cavity in the Integrated Power Module (IPM) when
the vehicle is shipped from the factory. Dealer per-
sonnel are to remove the IOD fuse from the storage
location and install it into the IPM fuse cavity
marked IOD as part of the preparation procedures
performed just prior to new vehicle delivery.
The IOD fuse is a 20 ampere blade-type mini fuse
and, when removed, it is stored in a fuse cavity adja-
cent to the washer fuse within the IPM.
OPERATION
The term ignition-off draw (IOD) identifies a nor-
mal condition where power is being drained from the
battery with the ignition switch in the Off position.
The IOD fuse feeds the memory and sleep mode func-
tions for some of the electronic modules in the vehicle
as well as various other accessories that require bat-
tery current when the ignition switch is in the Off
position, including the clock. The only reason the
IOD fuse is removed is to reduce the normal IOD of
the vehicle electrical system during new vehicle
transportation and pre-delivery storage to reduce
battery depletion, while still allowing vehicle opera-
tion so that the vehicle can be loaded, unloaded and
moved as needed by both vehicle transportation com-
pany and dealer personnel.
The IOD fuse is removed from the Integrated
Power Module (IPM) fuse cavity when the vehicle is
shipped from the assembly plant. Dealer personnel
must install the IOD fuse when the vehicle is being
prepared for delivery in order to restore full electrical
system operation. Once the vehicle is prepared for
delivery, the IOD function of this fuse becomes trans-
parent and the fuse that has been assigned the IOD
designation becomes only another Fused B(+) circuit
fuse. The IOD fuse serves no useful purpose to the
dealer technician in the service or diagnosis of any
vehicle system or condition, other than the same pur-
pose as that of any other standard circuit protection
device.
The IOD fuse can be used by the vehicle owner as
a convenient means of reducing battery depletion
when a vehicle is to be stored for periods not to
exceed approximately thirty days. However, it mustbe remembered that removing the IOD fuse will not
eliminate IOD, but only reduce this normal condition.
If a vehicle will be stored for more than thirty days,
the battery negative cable should be disconnected to
eliminate normal IOD; and, the battery should be
tested and recharged at regular intervals during the
vehicle storage period to prevent the battery from
becoming discharged or damaged.
POWER OUTLET
DESCRIPTION
Two power outlets are installed in the instrument
panel center lower bezel. Two additional power out-
lets are incorporated into the left rear C-pillar and
the center console (if equipped). The power outlets
bases are secured by a snap fit. A hinged plug flips
closed to conceal and protect the power outlet base
when not in use.
OPERATION
The power outlet base or receptacle shell is con-
nected to ground, and an insulated contact in the
bottom of the shell is connected to battery current.
The power outlet on the instrument panel marked
with a battery receives battery voltage from a fuse in
the Integrated Power Module (IPM) at all times. The
other power outlet on the instrument panel marked
with a key receives battery voltage only when the
key is in the on position.
The power outlet located in the center console
receives battery voltage all the time when positioned
between thefront seatsand key-on voltage when
positioned between therear seats. The power outlet
located on the C-pillar receives battery voltage only
when the key is in the ON position.
DIAGNOSIS AND TESTING
DIAGNOSIS & TESTING - POWER OUTLET
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO RESTRAINTS BEFORE ATTEMPT-
ING ANY STEERING WHEEL, STEERING COLUMN,
SEAT OR INSTRUMENT PANEL COMPONENT DIAG-
NOSIS OR SERVICE. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Check the fused B(+) fuse in the Integrated
Power Module (IPM). If OK, go to Step 2. If not OK,
repair the shorted circuit or component as required
and replace the faulty fuse.
RS8W-97 POWER DISTRIBUTION SYSTEM8W-97-3
INTEGRATED POWER MODULE (Continued)

(31) If the steering column is being replaced, slide
the multi-function switch mounting housing off the
column (Fig. 19).
(32) If the steering column is being replaced,
remove the mounting screw fastening the SKIM to
the ignition key cylinder housing (Fig. 13). Remove
the SKIM.
(33) If the steering column is being replaced,
remove the halo from the ignition key cylinder hous-
ing (Fig. 13).
(34) If the steering column is being replaced,
remove the ignition key lock cylinder (Refer to 19 -
STEERING/COLUMN/KEY/LOCK CYLINDER -
REMOVAL).
INSTALLATION
NOTE: Before proceeding, (Refer to 19 - STEERING/
COLUMN - WARNING)(Refer to 8 - ELECTRICAL/RE-
STRAINTS/DRIVER AIRBAG - REMOVAL).
NOTE: Make sure the front wheels of the vehicle are
still in the STRAIGHT AHEAD position before begin-
ning the column installation procedure.
(1) If removed, install the ignition key lock cylin-
der (Refer to 19 - STEERING/COLUMN/KEY/LOCK
CYLINDER - INSTALLATION).
(2) If removed, install the halo on the ignition key
cylinder housing (Fig. 13).(3) If removed, install SKIM (Fig. 13). Install the
mounting screw fastening the SKIM to the ignition
key cylinder housing. Tighten the screw to 4 N´m (30
in. lbs.) torque.
(4) If removed, slide the multi-function switch
mounting housing onto the column (Fig. 19).
(5) If multi-function switch mounting housing is
being installed, install the set-screw fastening the
housing to the column (Fig. 18). Tighten the set-
screw to 14 N´m (124 in. lbs.) torque.
(6) Install the steering column (Fig. 17). Slide the
column lower mounting slots over the lower mount-
ing studs (with nuts started) first, then lift column
into place over the upper mounting studs.
(7) Install the two upper mounting nuts (Fig. 17).
Tighten the two upper mounting nuts, then the two
lower mounting nuts to 12 N´m (105 in. lbs.) torque.
(8) Match the column shaft coupling to the inter-
mediate shaft and install the pinch bolt (Fig. 16).
Tighten the pinch bolt nut to 28 N´m (250 in. lbs.)
torque. Install the hair pin in the end of the pinch
bolt.
(9) Feed the shift cable through the bracket on the
column (Fig. 15), then install the clip fastening the
cable housing to the bracket.
(10) Connect the shift cable to the lever pin (Fig.
15).
(11) Install the screw fastening the horn ground
wire to the column (Fig. 14). Tighten the screw to 7
N´m (60 in. lbs.) torque.
(12) If equipped with Sentry Key Immobilizer, con-
nect the wiring connector to the SKIM (Fig. 13).
(13) Connect the column harness wiring connectors
for the clockspring and SQUIB (Fig. 12).
(14) Connect the column harness wiring connector
for the multi-function switch (Fig. 12).
(15) Connect the column harness wiring connectors
for the Brake Transmission Shift Interlock (BTSI)
and ignition switch (Fig. 11).
(16) Install the fixed shroud (Fig. 10). Install the
screws fastening the fixed shroud in place and
tighten the screws to 3 N´m (23 in. lbs.) torque.
(17) If equipped with Autostick, connect the wiring
connector (Fig. 9).
(18) If equipped with traction control, position the
upper shroud above the column and route the switch
wiring down around the column. Connect the wiring
connector from the column wiring harness to the
traction control switch wiring (attached to upper
shroud) (Fig. 9).
Fig. 19 Multi-Function Switch Mounting Housing
1 - MULTI-FUNCTION SWITCH MOUNTING HOUSING
2 - STEERING COLUMN
19 - 16 COLUMNRS
COLUMN (Continued)

(29) Remove both the left and right power mirrors:
(a) Using a trim stick or equivalent, gently pry
out on mirror trim cover.
(b) Open door and remove the three torx retain-
ing screws.
(c) Disconnect the wire connector and remove
mirror from the vehicle.
(30) Feed power mirror wire harness inboard
through the A-pillar.
(31) Loosen the left side roll down bolt (Fig. 8).
(32) Remove the left side A-pillar retaining bolts.
There are two 13 mm bolts and one 10 mm bolt (Fig.
8).
(33) With the help of an assistant remove the
instrument panel from vehicle. Lift the instrument
panel up off the HVAC so you won't damage the seal-
ing surface of the distribution duct.
(34) If the instrument panel is being replaced,
transfer all parts to the new instrument panel
assembly.
INSTALLATION
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, OCCUPANT
CLASSIFICATION SYSTEM, SEAT BELT TEN-
SIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTESFOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH ON VEHICLES EQUIPPED WITH THE OCCU-
PANT CLASSIFICATION SYSTEM (OCS), ONLY THE
OCCUPANT CLASSIFICATION MODULE (OCM) AND
THE SEAT CUSHION TRIM MAY BE SERVICED SEP-
ARATELY. ALL OTHER COMPONENTS OF THE PAS-
SENGER SIDE FRONT SEAT CUSHION ASSEMBLY
MUST BE SERVICED ONLY AS A COMPLETE FAC-
TORY-CALIBRATED, ASSEMBLED AND TAMPER-EV-
IDENT SERVICE REPLACEMENT PACKAGE. THIS
PACKAGE INCLUDES THE FRAME, SPRINGS, PAD,
BLADDER, SENSOR, FOAM, WIRING AND A CALI-
BRATED OCM. WHEN INSTALLING THIS PACKAGE
ALWAYS REPLACE ALL OF THE EXISTING COMPO-
NENTS WITH THE NEW COMPONENTS AS A UNIT.
DO NOT ATTEMPT TO SEPARATE OR DISCONNECT
ANY OF THE NEW OCS COMPONENTS IN THE SER-
VICE REPLACEMENT PACKAGE FROM EACH
OTHER, AND DO NOT ATTEMPT TO REUSE ANY OF
THE REPLACED COMPONENTS IN THIS OR ANY
OTHER VEHICLE. FAILURE TO TAKE THE PROPER
PRECAUTIONS COULD RESULT IN FAILURE OF
THE PASSENGER AIRBAG TO DEPLOY WHEN
REQUIRED, OR IN PASSENGER AIRBAG DEPLOY-
MENT WHEN NOT REQUIRED.
(1) With the help of an assistant place the instru-
ment panel into vehicle on roll down bolts. As you
roll the instrument panel up, lift the instrument
panel up so the duct work does not bind or bend and
you can set it down on the HVAC housing to get the
proper seal at the distribution duct. Get one bolt
started in the dash panel.
(2) Start the locator screw and install the right
side A-pillar retaining bolts (Fig. 5). There are two 13
mm bolts and one 10 mm bolt.
(3) Install the left side A-pillar retaining bolts.
There are two 13 mm bolts and one 10 mm bolt (Fig.
8).
(4) Tighten the right and left side cowl side roll
down bolt.
(5) Feed power mirror wire harness outboard
through the A-pillar.
(6) Install both the left and right power mirrors:
(a) Connect the wire connector and install the
mirror onto the vehicle.
(b) Install the three torx retaining screws.
(c) Using a firm push, snap the mirror trim
cover into place.
Fig. 9 INSTRUMENT PANEL LOWER
REINFORCEMENT
1 - LOWER RIGHT REINFORCEMENT
2 - STEERING WHEEL ASSEMBLY
23 - 70 INSTRUMENT PANELRS
INSTRUMENT PANEL ASSEMBLY (Continued)