heater DATSUN 210 1979 User Guide

REMOVAL

It
is
much
easier

to
remove

engine

and
transmission

as
a
single
unit
than

to

remove
alone
After
removal

engine

can
be

separated
from
the
transmission

assembly

WARNING

a
Place
wheel
chocks
in
fronl

of

front

wheels
and
in

rear
of

rear

wheels

b
Be
sure
to
hoist

engine
in
a
safe

manner

c
You
should
not
remove

engine

until
exhaust

system
has
com

pletely
cooled
off

Otherwise

you
may
burn

your

self
and
or
fire

may
break

out
in

fuel
line

Note
Fender
coven
should
be

used

to

protect
car

body

1
Disconnect

battery
ground
cable

from

battery
terminal
and
fusible
link

at
wire

connector

2
Remove
hood

as
follows

CAUTION

Have
an
assistant

help
you
so
as
to

prevent

damage
to

body

I
Mark
hood

hinge
locations
on

hood
to
facilitate
reinstallation

2

Support
hood

by
ltand
and
re

move
bolts

securing
it

to
hood

hinge

being
careful
not
to
let
hood

slip
when

bolts
are

removed
See

Fig
ER
2

3
Remove
hood
from
hood

hinge

f

Il

I

BF133A

Fig
ER
2

Removing
Hood

Remove

under
cover

Drain

radiator
coolant
and

engine
3

4

oil

5

Disconnect

upper
and
lower
hoses

from
radiator
and
disconnect
oil

cooler
hoses
automatic
transmission

only

6
Remove
four
bolts

securing
radia
Engine
Removal
Installation

tor

to

body
and
detach
radiator
after

removing
radiator
shroud

7

Remove
air
cleaner

assembly

from
carburetor
as
follows

1
Remove

fresh
air
duct
from
air

cleaner

2
Remove
hot
air
duct
from
air

cleaner

3

Loosen
air
cleaner
band
bolt

4
Disconnect
air

cleaner
to
air

pump
hose

at
air
cleaner

5

Disconnect
air
cleaner

ta
rocker

cover
hose

at
rocker
cover

6
Disconnect
air

cleaner
to
A
B

valve
hose
at
air

cleaner

7
Disconnect
air
cleaner
to
related

vacuum
hoses
at
air

cleaner

8
Disconnect
accelerator
control

wire
from
carburetor

9
Disconnect

the

following
cables

wires

and
hoses

Wire

to
auto
choke
heater

Wire
to

throttle

opener
cut
solenoid

or

throttle
switch

Wire

to
fuel
cut
solenoid

Wire
to

vacuum
switching
valve

High
tension

cable
between

igni

tion
coil
and
distributor

Battery
cable
to
starter
motor

Wire
to
distributor

Wire

to
thermal
transmitter

Wire

to
alternator

Engine
ground
cable
oil

pressure

switch
and

engine
harness
No
2

See

Fig
ER
3

o

1
Ground
cable

2

Engine
harness
No

2

3
Oil

pressure
switch

Fig
ER

3
EA368

Disconnecting
Cable
and

Wire

Fuel
hose

at
fuel

pump
and
fuel

return

hose
at
connection

Air

pump
air

cleaner
hose

Carbon
canister
hoses

Heater
inlet
and
outlet
hoses
if

so

equipped

ER
3
Vacuum
hose
of

brake
booster
at

intake
manifold

Air
conditioner

equipped

model

10
Remove

compressor
belt

To

remove
loosen
idler

pulley
nut

and

adjusting
bolt

1
Remove
air

pump

2
Remove

compressor
retaining

bolts
and
move

compressor
toward

fender
to
facilitate
removal
of

engine

Nole
Never

discharge
gas
from
com

pressor
while
work
is

being

per

formed

II

Compressor

EA478

Fig
ER
4

Location

of
Air

Compressor

3
Disconnect
vacuum
hose
of
air

conditioner
from
connector
of
intake

manifold

4
Remove

F
i

C
D

actuator
from

bracket

II
Remove
clutch

operating
cylin

der
from
clutch

housing
manual
trans

mission

only

dJ

Tightening
torque

Clutch

operating
cylinder

E
A3

to
clutch

housing

3
1

to
4
1

kg

22
to

30
ft
lbl

Fig
ER
5

Removing
Clutch

Operating

Cylinder

INSTRUMENT
PANEL
Body

INTERIOR

1
Lock
and

striker

2

Lid
fInisher

3

Lid

stopper

4
Cluster
lid

B

compartment

5

Side
vent

grille

INSTRUMENT
PANEL

ASSEMBLY

Removal
and
installation

I
Disconnect

battery
ground
cable

2
Remove
illumination
control
rhe

ostat

3
Pull
out
heater

control
knob
and

remove
heater
control
finisher

4

Remove
screw

attaching
heater

control

assembly
to
instrument

panel

5
Draw

out
ash

tray
and
remove

grommet
to
ash

tray

6
Remove

bolt

attaching
instru

ment
lower
assist

cover
to
instrument

panel

7

Remove

steering
column

cover

8
Disconnect

speedometer
cable
be

hind

speedometer

9
Remove
radio
antenna

cable

10

Disconnect

body
and
instrument

harness
at

connectors

11

Disconnect
heater

ground
har
6
Instrument

panel
assembly

7
Cluster
lid
A

8
Radio
mask

9

Center
vent

grille

10
Instrument
lower
assist
cover
11
Instrument
lower
center
cover

12
Heater
control
fInisher

13
Illumination
lamp

14
Ash

tray

15
Heater
control
lever
bracket

ness
connector

12
Remove

instrument

panel
at

taching
bolt

and
remove
instrument
BF768B

Fig
BF
84
Instrument
Panel

Assembly

panel

13

Installation
is
in
the

reverse

order

of
removal

I

I

I

8F5778
7Jf1ll

A

Fig
BF
85

Removing
Bolt

Attaching
Point

BF
29

CLUSTER
I
IDA

Removal

and
installation

I

Disconnect
batterv

ground
cable

2
Remove

steering
column

cover

3
Remove

illumination
control

rhe

ostat

4
Pull
out

heater
control
knob

and

remove
heater
c
ntrol

finisher

5

Remove
screw

attaching
heater

control

assembly
to

cluster
lid
A

nQ
lQ

Ii

tl

rffmfLu

O

r

BF783B

Fig
BF
86

Removing
Screw
A

Uoching

Heater
Control

6
Pull
out
radio

dial
knobs

and

remove
nuts

and
washers

7

Draw

out
ash

tray
and
remove

screws

securing
ash

tray
holder
to

cluster

lid
A

B

Remove
cluster
lid
A

securing

screws

1
G808

iS

Ill
1

CJy

BF7848

Fig
BF
87

Remooing
Screw

Attaching

Cluster
Lid
A

CONSOLE

BOX

@

01

Automatic
control
2

Console
box

indicator

3
Console
box
bracket
Body

9
Disconnect

following
wire

harness

connectors

Ash

tray
illumination

Cigarette
lighter

Rear

defogger
switch

Warning
light

Clock

Turn

signal
switch

10

Remove
cluster
lid
A

drawing
it

out
backward

11

Installation
is
in
the

reverse

order
of
removal

CLUSTER
LID
B

Removal
and

Installation

I

Remove

instrument
lower
assist

cover

2

With

glove
box
lid

open
remove

lid

stopper
securing
screw

3

Remove
cluster
lid
B

securing

screws

i

i

ll

r
II
I

BF580B

Fig
BF

88

Removing
Cluster

Lid
B

4

Remove

cluster
lid
B

5

Installation
is
in

the
reverse
order

of
removal

J

BF581
B

Fig
BF

89
Console

Bo

SF
30
SEAT

FRONT
SEAT

Removal
and
installation

I

Remove
bolts

attaching
front
of

seat

bracket
to

floor

2

Remove

bolts

attaching
rear
of

seat

bracket

to
floor

3

Then

remove
front
seat

assembly

from
car

4

Installation
is
in
the

reverse
order

of
removal

REAR

SEAT

Removal
and
Installation

Sedan

I

Remove
bolts

attaching
rear
seat

cushion
front

end
and
remove
rear
seat

cushion

2

Remove
screws

attaching
rear

seat

back

and
lift
it

up
Then

remove
it

from

body

f

I

8F5828

Fig
BF
90

Removing
Rear
Seat

3

Installation
is
in

the
reverse
order

of
removaL

Hatchback
and

Wagon

I

Unfasten

screw
and

clip
retaining

luggage
floor

carpets

DATSUN
210
Model
8310
Series

SECTIONBE

BODY
ELECTRICAL
SYSTEM

CONTENTS

BODY
ELECTRICAL
WIRING

DESCRIPTION

FUSE
AND
FUSIBLE
LINK

WIRING

WIRING
HARNESS

LOCATION
OF
ELECTRICAL
UNIT

ELECTRICAL
UNIT
OF

LIGHTING
SYSTEM

BULB
SPECIFICATIONS

REMOVAL
AND
INSTALLATION

For

lamp

IGNITION
SWITCH

COMBINATION
SWITCH

ILLUMINATION
CONTROL
UNIT

AIMING
ADJUSTMENT

ELECTRICAL
UNIT
OF

SIGNAL
SYSTEM
BE
12

TURN
SIGNAL
SWITCH
BE
12

HORN
RELAY
BE
12

HAZARD
SWITCH
BE
12

STOP
LAMP
SWITCH
BE
12

BACK
UP
LAMP
SWITCH
BE
12

DOOR
SWITCH
BE
12

METERS
AND
GAUGES
BE
13

COMBINATION
METER
BE
13

TACHOMETER
BE
14

FUEL
LEVEL
AND
WATER
TEMPERATURE

INDICATOR

SYSTEM
BE
14

WARNING
SYSTEM
BE
15

CHARGE
WARNING
SYSTEM
BE
15

BRAKE
WARNING
SYSTEM
BE
15
BE
2

BE
2

BE
2

BE
4

BE
5

BE
8

BE
9

BE
9

BE
10

BE
10

BE
10

BE
11

BE
11
OIL
PRESSURE
WARNING
SYSTEM

SEAT
BELT
WARNING
SYSTEM

ELECTRICAL
ACCESSORIES

WINDSHIELD

WIPER
AND
WASHER

REAR
WINDOW
WIPER

AND
WASHER

CIGARETTE
LIGHTER

RADIO

CLOCK

REAR
WINDOW
DEFOGGER

STARTING
SYSTEM
For
automatic

transmission
models

HEATER

DESCRIPTION

AIR
FLOW

REMOVAL
AND
INSTALLATION

ADJUSTING
HEATER
CONTROL

DISASSEMBLY
AND
ASSEMBLY
OF

HEATER
UNIT

INSPECTION

WIRING
DIAGRAMS
AND

TROUBLE
DIAGNOSES

ELECTRICAL
SYSTEM
BLOCK

DIAGRAM

FUSE
BLOCK
CIRCUIT

SUPPLY

ROUTING

LIGHTING
SYSTEM

SIGNAL
SYSTEM

METERS
AND
GAUGES

WARNING

SYSTEM

ELECTRICAL
ACCESSORY
SYSTEM

HEATER
BE
15

BE
15

BE
17

BE
17

BE
18

BE
20

BE
20

BE
21

BE
21

BE
23

BE
23

BE
23

BE
24

BE
26

BE
27

BE
27

BE
28

BE
29

BE
29

BE
30

BE
31

BE

36

BE
41

BE
44

BE
4B

BE
55

m
c
n
to
l
l

I
g
iF
0
1
To
side
marker
lamp
L
H

2
To
headlamp
L
H

3
To
horn
L
H

4
To
front
combination
lamp
L
H

5
To
cooler
co
pressor
Air
Con
models

6
To
oil
pressure
switch

7
To
condenser

8
To
horn
R
H

9
To
front
combination
la
t11p
R
H

10
To
side
marker
lamp
R
H

11
To
headlamp
R
H

12
To
body
earth

13
To
fusible
link

14
To
inhibitor
relay
AfT
model

15
To
aut6
choke
relay

16
To
ignition
coil

17
To
condenser

18
To
washer
motor

19
To
engine
harness
No
2
@

20
To
alternator

21
To
starting
motor

22
To
throttle
opener
solenoid
Except
FU
models

23
To
fuel
cut
solenoid
Except
FU
models

24
To
throttle
switch
FU
models

25
To
fuel
cut
solenoid
FU
models

26
To
auto
choke

27
To
VC
cut
solenoid
M
T
and
Calif
AfT
models

28
To
distributor

29
To
thermal
transmitter

30
To
body
harness

31
To
low
pressure
switcn
Air
Con
models

32
To
rear
window
washer
motor

33
To
FICO
solenoid
Air
Con
models

34
To
room
lamp
harness

35
To
cooling
unit
Air
C
on
models

36
To
heater
motor
37
To
engine
revolution
switch
FU
models

38
To
rear
wiper
switch

39
To
wiper
motor

40
To
brake
level
switch

41
To
belt
timer

42
To
horn
relay

43
To
stop
lamp
switch

44
To
kickdown
switch
AfT
model

45
To
hazard
flasher
unit

46
To
turn
signal
flasher
unit

47
To
ignition
switch

48
To
steering
lock

49
To
wiper
switch

50
To
turn
signal
and
hC
rn
switch

51
To
lighting
switch

5i
To
hazard
switch

53
To
belt
switch

54
To
door
switch
L
H

55
To
hand
brake
switch

56
To
automatic
transmission
control
indicator

AfT
models

57
To
instrument
harness

58
To
check
connector
I
0
i
a

z
Z
G
z

tIl
tIl
a
Z
Il
I
to

o
Co
m
16

n
n
OJ
1
3

Body
Electrical

System

ELECTRICAL
UNIT
OF

LIGHTING
SYSTEM

CAUTION

Before

starting
to
work
on

any
part
of

electrical

system
disconnect

battery

ground
cable

BULB
SPECIFICATIONS

Item

Headlamp
Main

Dilnmer

Front
combination

lamp

Turn

signal
Clearance

Rear
combination

lamp

Turn

signal

Stop
Tail

Back

up

Side
marker

lamp

License

plate
lamp

Turn

signal
pilot
lamp

High
beam

pilot

lamp

Charge
warning
lamp

Oil

pressure

warning
lamp

Brake

warning
lamp

Seat
belt

warning
lamp

Ash

tray
illumination

lamp

Heater

panel
illumination

laf
lp

Room

lamp

Luggage
room

lamp
Hatchback
and

Wagon

Rear
window

defogger

lamp

AfT
selector
lever
illumination

lamp
Capacity
SAE

trade

number

12V
60

50W

l2V
27
8W
1157

l2V
27W

12V
27
8W

12V
27W

12V
8W

l2V
3
4W

l2V
3
4W

l2V
3
4W

12V
3
4W

12V
3
4W

12V
3
4W

12V
3
4W

l2V2W

l2V
3
4W

l2V
lOW
Quantity

2

2

1156
2

1157
4

1156
2

67
4

158

2

158
2

158

158

158

158

158

158

l2V
5W

12V
14W

12V
3
4W

158

BE
9

Body
Electrical

System

Incorrect

Overlapped
area
Hea

t
wire
STARTING
SYSTEM

For
automatic

transmission
models

REPLACEMENT
AND

INSPECTION
Break

points

Inhibitor
switch

Refer
to
Section
AT

BE542

Inhibitor

relay

See

Fig
BE
B

Fig
BE
55
Incorrect
and
Correct

Deposition
of
Silver
Composition

HEATER

CAUTION

Before

starting
to
work
on

any
part
of

electrical

system
disconnect

battery

ground
cable

DESCRIPTION
Air
lever

1

Off

CnID

p
lever
lEU
B
I
HUT

HDI
DEI

R
C
HUT

I
III

OFF
1
2
3

I

Fan

switch
lev
Outside
air
drawn
in

through
the

cowl

top
grille
is

directed

through
the

air

intake
case
to
the
heater
unit

by

the

blower
The
heater
unit

includes

an
air
mix

door
which
controls
the
air

temperature
and
a
ventilation
door

and
floor
door
which

change
the
distri

bution
of

air
flow
The
air

intake
door

inside
the
air
intake
case
shuts
out

the

outside
air
when
the
heater
is
off

The
heater
controls

consisting
of

three
levers
are
located
in

the
middle

portion
of
the
instrument

panel
They

are
the

AIR
lever
which
selects
the
air

inlet
and
outlet
the
TEMP
lever
which

controls
the

temperature
and
the

FAN

switch
lever
which

regulates
air
flow

with
the

blower

Side
defrosters
are

provided
on

models
bound
for

Europe
Heated
air

is

discharged
from
the
side
outlets
to

remove
side
window
frost
and
cloudi

ness
in

frigid
weather

for
better
side

view
Inside
air
To
defroster

fr

1

rf
To
side

r
2

t
defroster

1

U
C
D

i

LJ

t
@

6
5
Outside
air

1
Air
mix
door

2
Ventilation
door

3
Heater
core

4
Floor
door

5
Water
cock

6
Blower

7

Air
intake
door
To

Ooor

BE137D

Fig
BE
56
Heater
Control

BE
23

Body
Electrical

System

t

to

liP

1

ill

1
Center

V
t
fltilation
duct

2
Side
defroster
duct

3
Defroster

nozzle

4

Defroster
duct

5
Heater

unit
6

Heater
control

7
Water
cock

8
Water

inlet
hose

9
Water
outlet

hose

10
Air
con
duct

BEl38D

AIR

FLOW

VENTILATING
Fig
BE

57
Heater

Construction

I
Off

COlD

r
IUl

1
1
HUT

HOl
y

OIF
HEC
HEll

fll
OFl
l

2
3

J

Move
the
lever
to
the

desired
air
flow
i
To

center

Duwde
air

ventilator

J
U

V
D

ir
VENT

position

Move
the
lever

to
the

desired

temperature

BEl39D

Fig
BE

58

VentiIDting
Air
Flow

BE
24

REMOVAL
AND

INSTALLATION

HEATER
CONTROL

SEMBLY

I
Disconnect

battery

ground
cable

2
Pull
off

control
lever

knobs

3
Remove

cllJs
r

lid
A

4
Remove
defroster
ducts

5
Disconnect

door
control
cables

and
rod
at
each
door
Body
Electrical

System

6

Disconnectharness
tonnec1or

7
Remove
heater
control

assembly

with

bracket
from
instrument

panel
by

loosening
attaching
screw

8
Install
heater
control

assembly
in

the
reverse
order
of
removal
After

installing
heater
oontrol

assembly
oon

trol
cables
and
rod

must
be

adjusted

by

referring
to

Adjusting
Heater
Con

trol

HEATER
UNIT

I
Disconnect

battery
ground
cable

2

Drain

engine
coolant

3
Remove

package
tray
with

brack

et
if

equipped

4
Remove
console
box
if

equipped

5
Remove

cluster
lid
A

6
Remove

heater
control

assembly

7
Remove

radio
receiver

8
On
air
conditioner

equipped

models

disconnect
cooler
ducts
at

heater
unit

side

9
Remove

center
ventilator
duct

10

Disconnect
blower

motor
har

ness
connector

II

Disconnect
inlet

of
wat
r
cock

and
outlet

of
heater
core
hoses

by

loosening
hose

clamps

12

Remove
heater
unit

after
re

moving
heater
unit

retaining
bolts
To

air

intake
door

BE19
C

Fig
BE
63
Heater
Control
Assembly

13

Install
heater
unit
in

the
reverse

order
or
removal

rf

o

t

a

1
BE190C

Fig
BE
64

Removing
Heater
Unit

BLOWER
MOTOR

I

Disconnect

battery
ground
cable

2
Disconnect
blower
motor
harness

connector

BE

26
3

Remove
blower
moto
after

rti

moving
blower
motor

retaining
screws

4

Install
blower

motor
in

the
re

verse
order
of
removal

RESISTOR

I

Disconnect

battery
ground
cable

2
Disconnect
harness
connector

3
Remove
resistor

by

pulling
it

Note
Resistor

can
be
removed

iIy

by
prying
from
above
and
below

with

a
fbt
blade
screwdriver
with

resmor

slightly
raised
from
heater

unit

4

Install
resistor
in
the

reverse

order
of
removal

1
Remtor

2
Blower

3
BlOWer
motor

BE244D

Fig
BE
65

Removing
Blower
Motor

and
Resistor

WATER
COCK

I

Remove
heater
unit

2
Remove
water
cock

attaching

screw

3

Disconnect
hoses

by
loosening

hose

clamps

4
Install
water
cock
in

the
reverse

order
of
removal

IJi

Ir
c

r

I

BE192C

Fig
BE
66

Removing
Water
Cock

ADJUSTING
HEATER

CONTROL

AIR
MIX
DOOR

I

Set
TEMP
lever
at
maximum

HOT

position

2

Push
air
mix

door
lever
in

direc

tion
of

arrow
and

press

temperature

control
cable
outer
case
in
direction
of

TEMP
lever
While

doing
so
secure

outer
case
with

clip

BE252C

Fig
BE
67

Adjusting
Air
Mix
Door

Note
Make
sure
that
water
cock
is

fully
closed
when
TEMP
lever
is
in

maxilnum
COLD

position
Body
Electrical

System

VENTILATION
DOOR

I
Set
AIR

lever
at

RECIRC

posi

tion

2
Push
ventilation
door

relay
lever

in

direction
of
arrow

to
shut
out
air

flow
to
center
outlet
and

press
venti

lation
door
control
rod
into
relay
lever

clamp

BE253C

Fig
BE
68

Adjusting
Ventilation

Door

Note
Make
sure
that

ventilation
door

is

fully

open
when
AIR

lever
is
in

VENT

position

AIR
INTAKE
DOOR

Set
AIR
lever
at

OFF

position

2
Push
air
intake
door

lever
in

direction
of
arrow
to
shut

out
outside

air
flow
and

press
air
intake
door

control
cable
outer
case
in
direction
of

AIR
lever

While

doing
so
secure
outer

case
with

clip

BE255C

Fig
BE
69

Adjusting
Air
Intake

Door

BE

27
Note
Make

sure
that
air
intake

door

is

fully
open
outside
air
can

flow

into

air
intake
case
when
AIR
lever

is
in
VENT

position

FLOOR
DOOR

Set
AIR
lever
at

OFF

position

2

Push
floor
door
lever
in
direction

of

arrow
to
shut
out
air
flow

to
floor

and
defroster
and

press
floor
door

control
cable
outer
case
in
direction
of

AIR

lever
While

doing
so
secure
outer

case
with

clip

BE256C

Fig
BE
70

Adjusting
Floor
Door

Note
Make

sure
that
floor
door
is

fully

open
air
flows

to
floor
and

defroster
when
AIR
lever
is
in

HEAT

position

DISASSEMBLY
AND

ASSEMBLY
OF

HEATER
UNIT

Remove

heater
uni
t

2
Disconnect
heater
core
inlet
and

outlet
hoses

by

loosening
hose

clamps

3
Remove

clips
securing
front
and

rear
heater
cases
and

separate
them

4

Take
out
heater
core

5
Assemble
heater
unit
in
the

re

verse
order
of
removal