engine oil DATSUN 210 1979 Workshop Manual

Page 78 of 548


Engine
Lubrication

System

SPECIAL

SERVICE
TOOLS

Kent
Moore

No
I

Kent
Moore
No

Tool
number
tool
name
Reference

Pile
or

Fig
No
Tool
number

tool
name
Reference

page
or

Fig
No

STl9320000
Oil
filter

wrench
J2S664

Fig
EL
6

EL
6

Page 81 of 548


2
Loosen

belt
then
remove
fan

blade
from

torque
coupling
and

torque
coupling
and

pulley
from

hub

Air

conditioning
system
equipped

models

only

4
Remove

pump
assembly
and

gas

ket
from
front
cover

C0051

Fig
CO
3

Removing
Water

Pump

INSTALLATION

1
Be
sure
to
clean
the

gasket
sur

faces
in
contact
with

pU
flP
and
front

cover

Always
use
new

gaskets
when

installing
pump
assembly
Be

sure
to

tighten
bolts

i
l
Tightening

torque

Water

pump

securing
bolts

0
9
to
1
4

kg
m

6
5
to
10
1
ft
Ib

2
Fill

cooling
system
and

check
for

leaks
at

pump

3

InstaD
fan

pulley

spacer
or

torque

coupling
and

fan
blade

and

tighten
attaching
bolts

securely
Install

belt

and

adjust
for

specified
tension

4

Operate
the

engine
at

fast
idle

and

re

Check
for
leaks

S

Install
fan

shroud

Note

Ensure
that
clearance
between

shroud
and
fan
even
at

any

place

DISASSEMBLY

Water

pump
should
not
be
disas

sembled
Cooling

System

INSPECTION

Inspect
pump
assembly
for
the

following
conditions
and

replace
if

necessary

I

Badly
rusted

or
corroded

body

assembly
and
vane

2
Excessive
end

play
or

roughness

of

bearings
in

operation

Note
If

excessive
mechanical
seal

squeak
occurs
when

engine
is
mn

ning
use
suitable
water

pump
seal

lubricant
to

prevent
squeak

ADJUSTMENT

Check
belt
deflection
between

alternator
and

fan

pulley
by
a

force
of

10

kg
22
Ib

Fan
belt
deflection

8
to
12

mm

0
31
to
0
47
in

If

adjustment
is

necessary
loosen

bolt

retaining
alternator

adjusting
bar

to
alternator
Move
alternator
toward

or

away
from

engine
until
the

correct

tension
is

obtained

TORQUE
COUPLING

The

torque
coupling
keeps
the
fan

speed
at
2
900

rpm
rated

or
below
to

conserve

horsepower
at

high

engine

speed
It
also

helps
reduce
fan
noise
to

a
minimum

during
high
speed
opera

tion

This
unit
is
filled
with
a

special

silicone
oil
used

as
a
fluid

coupling

which
controls
the

fan

speed
Silicone

oil

can
not
be

replenished

The

torque
coupling
is
installed

only
on
the
model

equipped
with
the

air

conditioning
system
In
this
case

use
7
x
350
mm

13
78
in
diam

eter

cooling
fan

CO
3
C0052
t
Wheel

2
Disc

3

Bearing

Fig
CO

4

Torque
Coupling

REMOVAL

Lousen
fan

belt

2
Remove

fan
blade
from

torque

coupling

3
Remove

torque

coupling
from

pulley
and
water

pump
hub

by
re

moving
securing
nuts

INSTALLATION

I
InstaD
the

torque
coupling
in
the

reverse
order
of
removal

2
Install
belt
and

adjust
belt

ten

sian

DISASSEMBLY

The

torque
coupling
is
so

designed

that

it
can
not
be

disassembled

INSPECTION

Inspect
torque

coupling
for
oil

leak

age
If

necessary
replace

Page 82 of 548


Cooling
System

TEM
COUPLlNG

Non
Califomia

model

equipped
with
air

conditioning

Tem
coupling
is

a

type
of
fan

coupling
which
is

provided
with
a

temperature
control

system

The
conventional

coupling
always

slips
the
fan
at

a

high

speed
under
a

constant

ratio

regardless
of
the

engine

cooling

requirement

The

slipping
ratio
of
the
Tem

coupling
however
is

properly
changed

with
the

cooling
requirement

ON
denotes
that

cooling
is

required
and
the
fan

operates
up
to

about
2

900rpm
When

high
cooling
is

not

required
during
cold
season
with

the

engine
warmed

up
etc
the

oper

ation

is

placed
under
OFF
condition

and
the
fan

slips
at
about
2

050

rpm

The
coiled
bimetal
thermostat

installed
on
the
front
center

portion
of

the
Tem

coupling
detects

temperature

of
air

passing

through
the
radiator

The
air

temperature
is

directly

relative

to
the

engine
coolant

tempera

ture

and
the
inside
slide
valve

is

opened
or

closed
as

required
and
thus

the
ON
OFF
control
is

performed

When
the
air

temperature
rises

the

bimetal
is

expanded
and
the
valve
is

opened
silicone

oil
is
forwarded

to
the

groove
that

transmits

torque
and
the

system
is

placed
under
ON

con

dition

When

the
valve
closes
silicone
oil
is

not

supplied
to
the

groove
oil
in

the

groove
is
accumulated

on
the
Tem

coupling
periphery
due
to
the
centrifu
1
Bi
metal

thermostat

2

Slide
valve

3

Reserve
chamber

fOl
OFF

4

Bearing

5

Coupling
part
labyrinth

6
Driven

part

C0130

Fig
CO
5

Tem

coupling

gal
force
and
led
into

the
reserve

chamber
Now
oil
is
eliminated
from

the

groove
and
the

system
is

placed

under
OFF
condition

With
this

system
when
fan

cooling

is

not

required
the

output
loss

IS

miniinized
and
noise
can
be
far

reduced

Q

i
tionalCOUPling

WATER
PUMP

SPEED

Q

ON

OFF

Tem
coupling

WATER
PUMP

SPEED

C0029

Fig
CO

6
Characteristic

of

Tern

coupling

I

SPECTION

Check
Tem

coupling
for

oil

leakage

or
bend
of
bimetaL

If

the
above

symptoms
are
found

replace
it

with
a
new
one
as
an

assembly

CO
4
THERMOSTAT

REMOVAL
AND

INSTALLATION

I
Drain

cool
nt

partiaUy

2

Disconnect

upper
radiator

hose
at

water

outlet

3

Disconnect
air

hose
for

air

injec

tion

systein
at
check
valve

Fxcept

FU

models

4

Loosen
belt

for
air

injechon

system
by
loosening
idler

pulley
se

curing
nut

and

adjusting
bolt

Except

FU
models

CD
@
ID

I

2

3
C0053

Idler

pulley

Nut

Water
outlet

Fig
CO
7

Disconnecting
Air
Hose
and

Loosening
Belt

Except
FU
models

5
Loosen
bolts
and
remove
idler

pulley
bracket

Except
FU
models

6
Disconnect
air

induction

pipe

FU
models

7
Remove

bolts
and
remove
water

outlet

gasket
and
thermostat
from

thermostat

housing

I

Thermostat

2
Air
check
valve

Except
FU
models

3
Water
outlet

Fig
CO

Removing
Thennostat

8

After

checking
thermostat
rein

stall
with
a
new

housing
gasket
in

place

9
Reinstall
water
outlet

Page 83 of 548


10

Replenish
coolant
and

check
for

leaks

INSPECTION

I

Submerge
thermostat
in

hot

water
SOC
90F
above
the

specified

temperature
Refer
to
Service
Data

and

Specifications

2

After

preparing
for
the
marked

screwdriver

at
about
8

mm
0
31
in

from
the

tip
inspect
the
lift

height

H
of
valve

by

inserting
it

f

C0097

Fig
CO
g
In

pecting
Thermostat

3
Now

place
thermostat
in

water

SoC
90F
below
the

specified
temper

ature

If
thermostat
does
not

operate
at

the
above

specified
temperature
it

must
be

replaced
because
it
cannot
be

repaired

Note

If

necessary
check
a
new
ther

mostat
before

installing
it
in

the

engine

RADIATOR

The
radiator
filler

cap
is

designed
to

maintain
a

pre
set

pressure
0
9

kgfcm2

13

psi
above

atmospheric

pressure

The
relief
valve

consisting
of
a

blow
off
valve

and
a

vacuum
valve

helps
to

prevent
the

coolant
from

boiling
by
giving

pressure
to
it
How

ever
when
the

pressure
is

reduced

below

atmospheric

pressure
the
vacu

wn
valve
allows
air
to

re
enter
the

radiator

preventing
the
formation
ofa

vacuum
in
the

cooling
system

On
models

equipped
wi

th
the
au
to

malic

transmission
the
oil
cooler
is
Cooling
System

combined
with
the
radiator
to

cool

transmission

fluid

REMOVAL
AND

INSTALLATION

1
Drain

coolant
into
a

clean
con

tainer

2
Disconnect
radiator

upper
and

lower
hoses

On
models
with
automat

ic

transmission
disconnect
cooler
inlet

and
ou
tlet
lines

from
radiator

3
Rem
Ne
fan
shroud

retaining

bolts
and
remove
fan
shroud

4
Remove
radiator

retaining
bolts

and
then

remove
radiator

upward

S
I

nstaD
radiator
in

the
reverse
se

quence
of
removal
Note
the
fol

lowing

I
Insert

hoses
in
their

positions

until

they
bottom

2
Ensure
that
arrow
marks
on

hoses

are
clearly
visible
from

upper

direction

when
hoses
are
assembled

3
Ensure
that
clearance
between

radiator
hose
and

any

adjacent
parts
is

30
mm
1
18
in
min
On
air
condi

tioner

equipped
models
a
minimum

clearance
of
18
mm
0
71
in
should

exist
between

compressor
and
hose

4

Ensure
that

clearance
be
tween

shroud
and
fan
is

even
at
any
place

Note
Be
careful
not
to

damage
radi

ator
fins
and
core
tube
when
install

ing

INSPECTION

Radiator

cap
should
be
checked
for

working
pressure
at

regular
tune

up

intelVals
First
check
rubber
seal
on

cap
for
tears
cracks
or
deteriontion

after

cleaning
it
Then
ins
taD
radiator

cap
on
a

tester
If

cap
does
not
hold

or

will

not
release
at
the

specified
pres

sure

replace
cap

Fig
CO
lO

Testing
Radiator

Cap

CO
5
Also

inspect
radiator
for

leakage

using
cap
tester
and

applying
a

pres

sure
of
1

6

kgfcm2
23

psi

If

a

leakage
is
detected

repair
or

replace
radiator

ET116

Fig
CO
II

Testing
Cooling
System

Prtuurt

RADIATOR

RESERVOIR
TANK

OPERATION

The
radiator
reservoir
tank
is

mounted
to
the

right
hand
side
core

support
through
the
bracket
When

the

coolant

temperature
in
the
radiator

rises

and

pressure
builds

up
to
an

extent
the

pressure
relief
valve

provided
in

the
radiator

cap

opens
to

release
excess
coolant
into

the
re

servoir

tank
When
the
coolant

temper

ature
lowers
and

pressure
decreases
in

the
radiator
the
vacuum
valve

provid

ed

in
the
radiator

cap
opens
to
allow

the
coolant
to

re
enter
the
radiator

Page 85 of 548


Condition

Loss
of

water

Poor
circulation

Corrosion

Overheating

Over

cooling
Cooling
System

TROUBLE
DIAGNOSES
AND
CORRECTIONS

Probable
cause

Damaged
radiator
seams

Leaks

at
heater
connections

or
plugs

Leak
at

water

temperature
gauge

Loose

joints

Damaged
cylinder
head

gasket

Cracked

cylinder
block

Cracked

cylinder
head

Loose

cylinder
head
bolts

Restriction
in

system

Insufficient
coolant

Inoperative
water

pump

Loose
fan
belt

Inoperative
thermostat

Excessive

impurity
in
water

Infrequent
flushing
and

draining
of

system

Inoperative
thermostat

Radiator
fin
choked
with
mud
chaff
etc

Incorrect

ignition
and
valve

timing

Dirty
oil
and

sludge
in

engine

Inoperative
water

pump

Inoperative
torque
coupling
or

tem

coupling

Loose
fan
belt

Restricted
radiator

Inaccurate

temperature
gauge

Impurity
in
water

Inoperative
thermostat

Inaccurate

temperature
gauge

CO
7
Corrective
action

Repair

Repair

Tighten

Tighten

Replace

Check

engine
oil
for

contamination
and
reml

as

necessary

Replace

Check

engine
oil
in

crankcase
for

mixing

with
water

by
pulling
oil

level

gauge

Replace

Tighten

Check
hoses
for

crimps
and
clear
the

system

of
rust
and

sludge
by
flushing
radiator

Replenish

Replace

Adjust

Replace

Use
soft
clean
water
rain

water
is
satis

factory

Cooling
system
should
be
drained
and
flush

ed

thoroughly
at
least
twice
a

year

Permanent
antifreeze

Ethylene
glycol
base

can
be

used

throughout
the

seasons
of
the

year
and

change

periodically
at

intervals

recommended

Replace

Clean
out
air

passage
thoroughly
by
using
air

pressure
from

engine
side
of
radiator

Adjust

Refill

Replace

Replace

Adjust

Flush

radiator

Replace

Use
soft
dean
water

Replace

Replace

Page 92 of 548


5

The

pressure

gauge
indicates

static
fuel

pressure
in
the
line

The

gauge
reading
should
be
within
the

specified
value

Fuel

pump
pressure

0
21
to
0
27

kg
em2

3
0
to
3
8

pli
I

Note
If
the

fuel
in
the
carburetor

float
chamber
has

run
out
and

engine
has

stopped
remove

clip
and

pour
fuel
into

carburetor
Fasten

clip
securely
and

repeat
static

pres

sure
test

If

pressure
is
not
within
the

specifi

ed
limit
remove

pump
as
an

assembly

CAPACITY
TEST

The

capacity
test
is

conducted

only

when
static

pressure
is
within
the

specification
To

conduct
this

test

proceed
as
follows

1
Disconnect

pressure
gauge
from

T
connector
and
in
its
vacant

place

install

a
suitable

container

as
a
fuel

sump

2

Start

engine
and
run
at

1
000

pm

3

Pump
should
deliver
the

specified

amouni

of
fuel

If

little
or
no
fuel
flows
from

open

end
of

pipe
it
is

an
indication

that

fuel
line

is

clogged
or

pump
is

mal

functioning

Fuel

pump
capacity

450

cc
27
46

eu
inl
min

at
1
000

rpm

REMOVAL
AND

INSTALLATION

Note
When

disconnecting
fuel

lines

use
a

container
to
receive

fuel

remaining
in
fuel
hoses

I
Disconnect

inlet
and

outlet
fuel

hoses
from
fuel

pump

2
Remove

fuel

pump

3
To

install
reverse
the
order
of

removal
Engine
Fuel

DISASSEMBLY

@@

@@

@

@@

1

Remove
screws
and
detach

upper

and
lower
bodies

2

Remove
screws
and
take
off

cap

and

cap
gasket
from

upper
body

3

Remove
inlet

and
outlet

connee

tors

4
Remove
valve
retainer
screws
and

take

off
valve

retainer

S
To

remove
diaphragm

press

down
its
center

against
spring
force

With

diaphragm
pressed
down
ilt

it

until
end
of

pull
rod
touches
inner

wall
of

body
Then
release

diaphragm

to
unhook

push
rod

Note
Be

careful
not
to

damage
dia

phragm
or
oil

seal

INSPECTION

Check
all

components
for
cracks

EF
7
I

Packing

2
Valve
a5scm

bly

3
Retainer

4
Screw

5

Diaphragm
assembly

6

Diaphragm
spring

7
Retainer

8

Diaphragm
assembly

9

Complete
body
lower

10
Screw

11
Washer

spring

12
Fuel

pump
cap

13

Cap
gasket

14
Connector
inlet

15
Connector
outlet

16
Rocker

arm

spring

17
Nut

18

Washer

spring

19
Washer

pJain

20
Gasket

21

Spacer

22
Rocker

pin

23

Spacer

24
Rocker

arm

EC134

Fig
EF
16

Fuel

Pump

wear
or

any
abnormalities
and

replace

with
new

parts
if

necessary

ASSEMBLY

I
To
assemble

reverse
the
order
of

disassembly
Closely
observe
the

following
instructions

Use
new

gaskets

Lubricate
rocker
arm

rocker
arm

link

and
rocker
arm

pin
before

installation

2
After

assembly
test
the
function

as
follows

a

Position
fuel

pump
assembly
about

I

meter
3
3
ft

above
fuel

level
of

fuel
strainer
and

connect
a

pipe

from
strainer
to

fuel

pump

b

Operate
rocker
arm

by
hand
If
fuel

is

drawn

up
soon
after
rocker

arm
is

released
fuel

pump
is

functioning

properly

Page 96 of 548


throttle

opener
solenoid
valve

The
throttle

opener
solenoid
valve

is

actuated
and
the

servo
diaphragm

chamber
is

opened
to
the

atmosphere

In
this
case

the
seIVo

diaphragm

does

not

opera
te
Engine
Fuel

Automatic
transmission
models

As

long
as
the

shift
lever
is
in
the

N

or
p

position
the
inhibitor

switch
on
the
transmission
is
turned

on
and
the

throttle

opener
solenoid

valve
is

actuated
Under
this
condition
the
seIVo

diaphragm
does
not

operate

because
of

the
same
reason
as
men

tioned
for
the

manual

transmission

model

ON
Car

peed
betow

t6
km
h

to

mph

OFF
Car

peed
above
16
km
h

to
mph

To
intake

manifold

j

lJl
11
1

ti

i
ljn

L

o

1

Servo

diaphragm

2

Vacuum
control
valve

3
Altitude

corrector

4
Throttle

opener
solenoid
valve

5

Inhibitor
switch
N
p

ON
for
automatic

transmission

6

Speed
detecting
switch
below

10
MPH

ON
for
manual

transmission

7

Amplifier

8

Ignition
switch

9

Primary
throttle
valve
Note

FUEL

SHUT
OFF
SYSTEM

The

fuel
shut
off

system
is

to
shut

off

the
fuel

during
deceleration

there

by

reducing
fuel

consumption
This

system
also

helps
prevent
a

tempera

ture
rise
in
the

catalytic
converter

during
long
periods
of

deceleration

The

major
parts
of
the

system
are

an
anti

dieseling
solenoid
a
neutral

detecting
switch
a

throttle
valve

switch
and

an

engine
revolution

switch
e

1

l
6

I

I

I

I

I
I

I
I

I

l

L
I

Broken
tine

applies
only
to
Automatic

Transmission
7

Anti
dieseling
solenoid

Electric
current

OFF
ON
valve

I

I

h

L

Battery

I

Neutral

detecting
switch

l

2

Throttle

valve
switch

3

Engine
revolution
switch

4

Transistor

ignition
unit
o

Ignition
switch
EF105A

Fig
EF
26
Throttle

Opener
System

ill

Ignition
coil

U
EF846

Fig
EF

27
Anti
dieseling

Solenoid
Valve

EF
11

Page 125 of 548


Emission
Control

System

CRANKCASE
EMISSION
CONTROL
SYSTEM

DESCRIPTION

This

system
returns
blow
by

gas
to

both
the

intake
manifold
and
carbure

tor
aitdeaner

The

positive
crankcase
ventilation

P

C
v
valve
is

provided
to

conduct

crankcase
blow

by
gas
to
the
intake

manifold

During
partial
throttle

operation
of

the

engine
the
intake
manifold
sucks

the
blow

by
gas
through
the
P

C
V

valve

Normally
the

capacity
of
the

valve

is

sufficient
to
handle

any
blow

by
and

a

small
amount
of

ventilating
air

L

J

J

o

I

Fresh

air

Blow

by
gas
The

ventilating
air
is

then
drawn

from

the
dust
side
of
the
carburetor

air

cleaner

through
the
tube
connect

ing
carburetor
air

cle
er
to
rocker

cover
into
the
crankcase

Under
full
throttle
condition
the

manifold
vacuum
is

insufficient
to

draw
the

blow
by
flow

through
the

valve
and
its

flow

goes

through
the

tube
connection
in
the

reverse
direc

tion

On
cars
with
an

excessively
high

blow
by
some
of
the
flow
will

go

through
the
tube
connection

to
car

buretor
air

cleaner
under
all
condi

tions

r

IiI
e
1

LJ

1

Seal

type
oil
level

gauge

2
DafOe

plate

3

Flame
arrester

4
Filter

5

P
C
V
valve

6
Steel
net

1
Baffle

plate

EC871

Fig
EC
5
Crankcase
Emis
ion
Control

Sy
tem

EC
6
INSPECTION

p
C
V
VALVE
AND
FILTER

With

ei
gine

runnirig
at
idle
remove

the
ventilator
hose
from
P

C
V

valve

if
the
valve
is

working
a
hissing
noise

wiD
be
heard

as
air

passes
through
the

valve
and
a

strong
vacuum
should
be

felt

irnniediately
when
a

fmger
is

placed
over
valve
inlet

EC139A

Fig
EC
6

Checking
PC

V
Vo
ve

VENTILATION

HOSE

I
Check
hoses

and
hose
connec

tions
for
ieaks

2
oisconn
ct
all
hoses
and

clean

with

compressed
air

If

any
hose

cannot
be

free
of

obstructions

replace

Ensure
that
flame

arrester
is

surly

inserted
in

hose
between

air
cleaner

and
rocker
rover

ET277

Fig
EC

7

Checking
Ventilation
Hose

Page 127 of 548


Emission
Control

System

EARLY
FUEL
EVAPORATIVE
E
FE

SYSTEM

DESCRIPTION

@
jl
D

W

o

0
0
UL
@

1

Intake
manifold

9
Screw

2

Stove

gasket
10

Thermostat

spring

3
Mar
fold
stove
11

Heat
control
valve

4
Heat
shield

plate
12
Control

valve
shaft

5

Snap
ring
13
Exhaust

manifold

6

Countczwcight
14

Cap

7

Key
15

Bushing

8

Stopper
pin
16

Coil
spring

The

early
fuel

evaporative
system
is

provided
with
a
chamber
above
a

manifold
stove
mounted
between
the

intake
and
exhaust

manifolds

During

engine
warming
up
air

fuel
mixture
in

the
carburetor
is

heated
in

the
cham

ber

by
exhaust

gas
This
reuslts
in

improved
evaporation
of
atomized
fuel

droplets
in

the
mixture

and
in

smaller

content
of

hydrocarbons

HC
in
the

exhaust

gas

especially
in
cold
weather

operation

OPERATION

The

counterweight
rotates
counter

clockwise
and

stops
at

the

stopper
pin

mounted
on

the
exhaust
manifold

while
the

engine

temperature
is
low

With
this
condition

the
heat
control

valve
is
in

the

fully
closed

position

obstructing
the
flow

of
exhaust

gas
As

engine

temperature
goes

up
and
the

ambient

temperature
becomes

high

enough
to
actuate

the
thermostat

spring
the

counterweight

begins
to
j

@

l

7

1
1

5

If

@

I

Exhaust
gas
flows

valve
dosed

valve

opened

EC247

Fig
EC

8
Early
Fuel

Eaaporatiae
E
F
E

System

rotate
clockwise
and

again
comes
into

contact

with
the

stopper
pin
With
this

condition
the

heat
control
valve
is
in
the

full

open
position
and
exhaust

gas

passes
through
the

exhaust
manifold

without

heating
the
manifold
stove

REMOVAL
AND
INSTALLATION

1

Snap
ring

2
Lock
bolt

3

Key

4

Counterweight

5
Thermosta
t

spring

6
Coil

spring

7

Heat
controlvalve

EC913
8
Valve
shaft

Fig
EC

9
KF
E

Sy
tem
Component

EC

8

Page 128 of 548


Remove

snap
ring
CD
and
lock
bolt

@
and
the

following

parts
can
be

detached
from
heat

control
valve

shaft

Key

ID

Counterweight

@

Thermostat

spring

@

Coil

spring

@

Note
As

previously
descnbed

heat

control

valve

j
is

welded

to
valve

shaft

@
at

exhaust
manifold

and

cannot
be
disassembled

To
install

reverse
the
removal

procedure

INSPECTION

1
With

engine
stopped
visually

check
the

quick
heat
manifold

system

for
the

following
items

I
Check
heat
control
valve
for

malfunction
due

to
break
of

key
that

locates

counterweight
to
valve
shaft

2
Rotate
heat
control
valve
shaft

with

fingers
and
check
for

binding

between
shaft
and

bushing
in

closing

and

opening
operation
of

heat
control

valve
If

any
binding
is
felt
in

rotating

operation
move
valve
shaft
in
the

rotation

direction
several
times
If
this

operation
does
not
correct

binding

condition
it
is

due
to
seizure
between

shaft
and

bushing
and
exhaust
mani

fold
should

be

replaced
as
an

assem

bly
Emission
Control

System

Counterweight

Heat
control
valve

Stopper
pin

EC249

Fig
EC
IO

Checking
Heat
Control

Valve
Movement

2
Run

engine
and

visually
check

counterweight
to
see
if
it

operates

properly

I
When

engine
speed
is
increased

discharge

pressure
of

exhaust

gases

causes

counterweight
to

move

down

ward

clockwise

2
For

some
time

after

starting

engine
in

cold
weather

counterweight

turns
counterclockwise
until
it

comes

into

contact
with

stopper
pin
installed

to

exhaust
manifold

EC
9
Counterweight
gradually
moves

down

clockwise
as

engine
warms

up

and
ambient

temperature
goes
higher

around
exhaust
manifold

If
it
does
not
move
at
all
check

and

replace
thermostat

spring

AIR

INJECTION

SYSTEM
A

I
S

DESCRIPTION

The
Air

Injection
System
A
I
S

is

adopted
on
U
S
A

models

except
FU

models

and

injects
compressed
air

secondary
air

coming
from
the
air

pump
into

the
exhaust

port
of
the

cylinder
head
to
reduce

hydrocarbons

He
and

carbon

monoxide
CO
in

exhaust

gas
through
recombustion

There

are
two

types
of
Air

Injection

System

Fresh
outside
air
is
drawn

by
the
air

pump
through
the

air

pump
air

cleaner

Compressed
air
is

injected
into

the

exhaust

manifold

through
the

check
valve

The
A
B

valve

supplies
air
from
the

carburetor
air
cleaner
to
the

intake

manifold

so
as

to

prevent
after

fire

during
deceleration

The
amount

of

injected
air
is
con

trolled

by
C
A

C
valve

California

models
or
air

relief
valve

Non

California
models

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