engine oil capacity DATSUN 210 1979 Service Manual

Engine
Tune

up

BASIC
MECHANICAL
SYSTEM

ADJUSTING
INTAKE

AND
EXHAUST

VAL
fE
CLEARANCE

Note
After

tightening
cYlinder
head

bolts

adjust
intake
and
exhaust

valve

clearances

Valve
clearance
ai
ljustment
cannot

be

made
while
the

engine
is
in

opera

tion

To

adjust
proceed
as
follows

I
Start

engine
and

warm
it

up
uritil

water

temperature
indicator

points
to

the
middle
of

gauge
Then

stop
engine

2
Rotate

crankshaft
to

bring
No
I

cylinder
in

top
dead
center
on
its

compression
stroke

3
Remove

valve
rocker

cover

Adjust
valve
clearance
at

following

four

points
while

engine
is
still
hot

CD
Exhaust
valve

of
No
I

cylinder

@
Intake
valve
of
No
I

cylinder

@
Intake
valve
of
No
2

cylinder

@
Exhaust

valve
of
No
3

cylinder

Note

Numbers
in

circle

agree
with

those
in

accompanying
sketch

tiri

Fig
ET
1

Adjusting
Value
Clearanu

4

Again
rotate
crankshaft
one
turn

so
that

No
4

piston
is
in

top
dead

center
on
its

ompression
stroke
Ad

just
following
valve

s

CID
Exhaust

valve
of
No
2

cylinder

@
Intake
valve
of
No
3

cylinder

j
Intake
valve
of
No
4

cylinder

@
Exhaust
valve
of
No
4

cylinder

Adjustment
should
be
made
while

engine
is
hot
After
all
valves
have
been

adjusted
correctly
tighten
lock

nut

firmly
to
secure
ihe

adjustment

Valve
clearance

Hot

Intake

0
35

mm
0
014

inl

Exhaust
0
35
mm

0
014

in

tJl
Tightening
torque

Valve

rocker

adjusting
nut

1
6

to
2
2

kltm

12

to
16
ft
lb

Alternator

Crankshaft

pulley

Unit
mm

in

Idler

pulley

Fig
ET
2

CHANGING
ENGINE

OIL

1

Check
if
oil
is
diluted
with
water

or

gasoline
Drain
and
refill
oil
if

necessary

Note

a
A

milky
oil
iiulicates
the

presence

of

cooling
water
Isolate
the
cause

and
take
corrective
measure

b
An
oil

with

extremely
low

viscosity

indicates
dilution
with

gasoline

2
Check

oil
level
If
below
the

specified
level
raise
it

up
to
the
H

level

3

Change
engine
oil
in

accordance

with
the
maintenance

schedule

Engine
oil

capacity

A14

With
oil
filter

3
7
liters

3
U
US

qt
3
Yo

Imp
qtl

ET3
CHECKING
AND

ADJUSTING
DRIVE

BELTS

I

Check
for

cracks
or

damage
Re

place
if

necessary

2

Normal
drive

belt
deflection
is

showndI
figure
below
when

moderate

thumb

pressure
is

applied
midway

between

pulleys

Thumb

pressure
10

kg
221bl

Idler

pulley

Compressor
p1
111ey

AC710

Checking
Drive
Belts

for
Deflection

Without
oil
filter

3
2
liters

3

USqt
2

U

ImP
ltl

A15

With
oil
filter

3
3
liters

3
US

qt
2
U

Imp
qd

Without
oil
filter

2
8
liters

3
us

qt
2

Imp
qd

REPLACING
OIL

FILTER

The
oil
filter
is
a

cartridge
type
and

can
be

removed

using
Oil
Filter

Wrench
STl9320000

I
Check
for

oil
leaks

past
gasketed

Oange
If

leakage
is

found
retighten

just
enough
to

stop
leakage
If
reo

tightening
is

no

longer
effective
re

pl
ice
mter
as

an

assembly

2

When

installing
oil
mter

tighten

by
hand

Note
Do
not

overtighten
oil
filter

lest

leakage
shoUld
occur

CHANGING
ENGINE

COOLANT

PERMANENT

ANTI
FREEZE

COOLANT

Note

The

permanent
anti

freeze

coolant
is
an

ethylene
glya
l
base

product

containing
chemical
in

hibitors
to

protect
the

cooling

system
from

rusting
and
corrosion

The
anti

freeze
does
not
cOntain

any
glycerine
or

ethyl
alcohol
It

will
not

evaporate
or
boil
a

ay
and

can
be

ilsed
with
either

high
or
low

temperature
thermostats
It

flows

freely
transfers
heat

efficiently

and
will
not

clog
the

passages
in

the

cooling

system
The
anti
freeze

must
not
be
mixed

with
other

product
This
coolant
can
be
used

throughout
the
seasons
of
the

year

Whenever
coolant
is

changed
the

cooling

system
must
be
flushed
and

refilled
with
a
new
coolant
Check
the

coolant
level

See
instructions

attached
to

the

anti
freeze
container
for

mixing
ratio

of
anti
freeze

to
water

CHECKING
COOLING

SYSTEM
HOSES

AND
CONNECTIONS

Check
hoses
and

fittings
for
loose

connections

or
deterioration
Re

tighten
or

replace
if

necessary

INSPECTION
OF
RADIATOR

CAP

Apply
reference

pressure
0

9

kgj
cm2
13

psi
to

radiator

cap
by

means
of
a

cap
tester
to

see
if
it
is

satisfactory
Replace

cap
assembly
if

necessary
I

j
ngine
Tune

up

ET012

Fig
ET

3

Testing
Radiator

Cap

COOLING
SYSTEM

PRESSURE
TEST

Witli
radiator

cap
removed

apply

reference

pressure
1
6

kgfcm2
23

psi
to
the

cooling
system
by
means

0

no

Fig
ET
4

Water

capacity
M
Tmodelsl

Without
heater

5
2
liten

5
1f
US

qt
4

Imp
qt

With
heeter

5
9
Iiten

6
4
US

qt
5

Y

Imp
qt

Water

capacity
AfT
modelsl

Without
heater

5
0
liters

5

y
US

qt
4

Imp

qt

With
heater

5
7
liten

6
US

qt
5

Imp
ill

CHECKING
ENGINE

COMPRESSION

Note

a
To
check

cylinder

compression
it
is

essential

to
remove
all

spark
plugs

The

purpose
of
this
test
is
to

ET
4
determine
whether
there
is
exces

sive

leakage

past
piston
rings
head

gasket
etc
To
test

engine
should

be
heated
to
the

operating
t
M

ture
and
throttle
valve

opened

b

Cylinder
compre
on
in

Cylinders

should
not
be
less

than
llO
of
the

highest
reading
Different

compres

sion

in
two
ore
more

cYlinder
usual

ly
indicates
an

improperly
seated

valve
or
broken

piston
ring

c
Low

compression
in

cylinders
am

result
from
worn

piston

rings
This

trouble

may
usuaDy
be
accom

panied
by
ex
ssive
fuel

consump

tion

I

Warm

up
engine
sufficiently

2

Disconnect

aU

spark

plugs

3
Disconnect
anti
dieseling

solenoid

valve
connector

4

Properly
attach
a

compression

tester
to

spark

plug
hole
in

cylinder

being
tested

FiI
ET
S
ET529

Testing
Compre
sion

Pr
s8ure

5

Depress
accelenit6r

pedal
to

open

throttle
and
choke

valves

Note
Do
not

pump
pedal

6
Start

engine
as

quickly
as

pos

sible

Compression
pressllre

kg
cm2
ii
at

rpm

Standard
13

5
192

350

Minimum
12
5

1781
350

If

cylinder

compression
in
o
e

or

more
cylinders
is
low

pour
a

small

quantity
of

engine
oil
into

cylinders

through
the

spark

plug
holes
and
retest

compression

I

If

addingoil
helps
the

compres

Engine
T

une

up

SERVICE
DATA
AND

SPECIFICATIONS

INSpECTION
AND

ADJUSTMENT

Basic
mechanical
s
stem

Valve

clearance

Hot
Intake

Exhaust

Drive
belt
deflection

Fan

Air

pump

Air

COo9itioner
compressor

Applied
thumb

pressure

Engine
oil

capacity

AI4

engine

wmi

oil
filter

Without
oil

filter

A
15

engine

With
oil

fIlter

Without
oil
filter

Radiator

cap
relief

pressure

Cooling
system
leakage
testing
pressure

Water

capacity

Without
heater

With
heater

Compression
pressure
at
350

rpm

Standard

Minimum

Battery

specific
gravity
at
200C

680F

Frigid
climates

Other
climates
mm
in

mm
in
0
35
0
014

0
5

O

QI
i

mm
in

mm
in

mm
in

kg
lb

liters
US

qt
lmp

qt
8

to
12

0
31
to

0
47

8

to
12
0
31
to

0
47

8
to
12
0
31

to
0
47

10
22

37
3Ji
3
Y

IT
3
2Ji

kgfcm2
psi

kg
cm2

psi
33
3

Ji
2
Ji

2

8
3
2
f

0
9

13

1
6

23

liters
US

qt
lmp
qt
5
2
5
f
4

MfT

5

0
5Y
4

AfT

5

9

6Y
5

MfT

57

6
5

AfT
liters
US

qt
lmp

qt

kgfcm2

psi

kgfcm2

psi
13
5

192

12
5

178

1

28

1
26

ET11

5

The

pressure

gauge
indicates

static
fuel

pressure
in
the
line

The

gauge
reading
should
be
within
the

specified
value

Fuel

pump
pressure

0
21
to
0
27

kg
em2

3
0
to
3
8

pli
I

Note
If
the

fuel
in
the
carburetor

float
chamber
has

run
out
and

engine
has

stopped
remove

clip
and

pour
fuel
into

carburetor
Fasten

clip
securely
and

repeat
static

pres

sure
test

If

pressure
is
not
within
the

specifi

ed
limit
remove

pump
as
an

assembly

CAPACITY
TEST

The

capacity
test
is

conducted

only

when
static

pressure
is
within
the

specification
To

conduct
this

test

proceed
as
follows

1
Disconnect

pressure
gauge
from

T
connector
and
in
its
vacant

place

install

a
suitable

container

as
a
fuel

sump

2

Start

engine
and
run
at

1
000

pm

3

Pump
should
deliver
the

specified

amouni

of
fuel

If

little
or
no
fuel
flows
from

open

end
of

pipe
it
is

an
indication

that

fuel
line

is

clogged
or

pump
is

mal

functioning

Fuel

pump
capacity

450

cc
27
46

eu
inl
min

at
1
000

rpm

REMOVAL
AND

INSTALLATION

Note
When

disconnecting
fuel

lines

use
a

container
to
receive

fuel

remaining
in
fuel
hoses

I
Disconnect

inlet
and

outlet
fuel

hoses
from
fuel

pump

2
Remove

fuel

pump

3
To

install
reverse
the
order
of

removal
Engine
Fuel

DISASSEMBLY

@@

@@

@

@@

1

Remove
screws
and
detach

upper

and
lower
bodies

2

Remove
screws
and
take
off

cap

and

cap
gasket
from

upper
body

3

Remove
inlet

and
outlet

connee

tors

4
Remove
valve
retainer
screws
and

take

off
valve

retainer

S
To

remove
diaphragm

press

down
its
center

against
spring
force

With

diaphragm
pressed
down
ilt

it

until
end
of

pull
rod
touches
inner

wall
of

body
Then
release

diaphragm

to
unhook

push
rod

Note
Be

careful
not
to

damage
dia

phragm
or
oil

seal

INSPECTION

Check
all

components
for
cracks

EF
7
I

Packing

2
Valve
a5scm

bly

3
Retainer

4
Screw

5

Diaphragm
assembly

6

Diaphragm
spring

7
Retainer

8

Diaphragm
assembly

9

Complete
body
lower

10
Screw

11
Washer

spring

12
Fuel

pump
cap

13

Cap
gasket

14
Connector
inlet

15
Connector
outlet

16
Rocker

arm

spring

17
Nut

18

Washer

spring

19
Washer

pJain

20
Gasket

21

Spacer

22
Rocker

pin

23

Spacer

24
Rocker

arm

EC134

Fig
EF
16

Fuel

Pump

wear
or

any
abnormalities
and

replace

with
new

parts
if

necessary

ASSEMBLY

I
To
assemble

reverse
the
order
of

disassembly
Closely
observe
the

following
instructions

Use
new

gaskets

Lubricate
rocker
arm

rocker
arm

link

and
rocker
arm

pin
before

installation

2
After

assembly
test
the
function

as
follows

a

Position
fuel

pump
assembly
about

I

meter
3
3
ft

above
fuel

level
of

fuel
strainer
and

connect
a

pipe

from
strainer
to

fuel

pump

b

Operate
rocker
arm

by
hand
If
fuel

is

drawn

up
soon
after
rocker

arm
is

released
fuel

pump
is

functioning

properly

Emission
Control

System

CRANKCASE
EMISSION
CONTROL
SYSTEM

DESCRIPTION

This

system
returns
blow
by

gas
to

both
the

intake
manifold
and
carbure

tor
aitdeaner

The

positive
crankcase
ventilation

P

C
v
valve
is

provided
to

conduct

crankcase
blow

by
gas
to
the
intake

manifold

During
partial
throttle

operation
of

the

engine
the
intake
manifold
sucks

the
blow

by
gas
through
the
P

C
V

valve

Normally
the

capacity
of
the

valve

is

sufficient
to
handle

any
blow

by
and

a

small
amount
of

ventilating
air

L

J

J

o

I

Fresh

air

Blow

by
gas
The

ventilating
air
is

then
drawn

from

the
dust
side
of
the
carburetor

air

cleaner

through
the
tube
connect

ing
carburetor
air

cle
er
to
rocker

cover
into
the
crankcase

Under
full
throttle
condition
the

manifold
vacuum
is

insufficient
to

draw
the

blow
by
flow

through
the

valve
and
its

flow

goes

through
the

tube
connection
in
the

reverse
direc

tion

On
cars
with
an

excessively
high

blow
by
some
of
the
flow
will

go

through
the
tube
connection

to
car

buretor
air

cleaner
under
all
condi

tions

r

IiI
e
1

LJ

1

Seal

type
oil
level

gauge

2
DafOe

plate

3

Flame
arrester

4
Filter

5

P
C
V
valve

6
Steel
net

1
Baffle

plate

EC871

Fig
EC
5
Crankcase
Emis
ion
Control

Sy
tem

EC
6
INSPECTION

p
C
V
VALVE
AND
FILTER

With

ei
gine

runnirig
at
idle
remove

the
ventilator
hose
from
P

C
V

valve

if
the
valve
is

working
a
hissing
noise

wiD
be
heard

as
air

passes
through
the

valve
and
a

strong
vacuum
should
be

felt

irnniediately
when
a

fmger
is

placed
over
valve
inlet

EC139A

Fig
EC
6

Checking
PC

V
Vo
ve

VENTILATION

HOSE

I
Check
hoses

and
hose
connec

tions
for
ieaks

2
oisconn
ct
all
hoses
and

clean

with

compressed
air

If

any
hose

cannot
be

free
of

obstructions

replace

Ensure
that
flame

arrester
is

surly

inserted
in

hose
between

air
cleaner

and
rocker
rover

ET277

Fig
EC

7

Checking
Ventilation
Hose

Fig
MT
5

Removing
Rear

1IIline

Mounting
Croamember
Manual

Transmission

13

Remove

starling
motor

14
Remove
bolts

securing
transmis

sion
to

engine
and

gusset

Then

support
the

engine
and

trans

mission
with

jacks
and
slide
trans
is

sion
rearward

away
from

engine
and

remove
from
the
car

CAUTION

Take
care
in

dismounting
trammission

not
to
strike

any
adjacent
parts
and

main
drive

gear

INSTAUATION

Install
the
transmission
in
the

re

verse
order
of

removal

paying
atten

tion
to
the

following
points

MT
4
I

Before

installing
cJean

mating

surfaces
of

engine
rear

plate
and

trans

mission
case

2

Before

installing
lightly

apply

grease
to

spline

parts
of

clutch
disc

and

main
drive

gear
And
also

apply

grease
to

moving
surfaces
of

control

lever

and

striking
rod

3
Remove
filler

plug
and
fill
trans

mission
with

recommended

gear
oil
to

the

level
of
the

plug
hole

Oil

capacity

1
3
liter

2
US

pt
2

Y

Imp
ptl

4

Apply
sealant
to
threads
of
filler

plug
and

install
fdler

plug
to
transmis

sion

case

IiJ
Tightening
torque

Filler

plug

2
5
to
4
0

klt
fll

18
to
29
ft

Ib

o

Fig
MT
70
R

movi7l
lB
ar

Ensi

Mounting
Croum
mber
Manual
Transmission

3
Remove

starting
motor

14
Remove
bolts

securing
transmis

sJon
to

engine
and

gusset

Then

support
the

engine
and

trans

mission
with

jacks
and
slide
transmis

sion
rearward

away
from

engine
and

remove
from
the
car

CAUTION

Take
cate
in

dismounting
transmission

not
to
strike

any
adjacenl
parts
and

main
drive

gear

INSTALLATION

Install
the
transmission
in
the

re

verse
order
of
removal

paying
atten

tion

to
the

following
points

MT18
t
Before

installing
Clean

mating

surfaces
of

engine
rear

plate
and
trans

mission
case

2
Before

installing
lightly
apply

grease
to

spline

parts
of

clutch
disc

and
main
drive

gear
And

also

apply

grease
to

moving
surfaces
of
control

lever
and

striking
rod

3
Remove
filler

plug
and

fill

trans

mission
with
recommended

gear
oil
to

the

level
of
the

plug
hole

Oil

capacity

t
2
liters

2

US

pt
2

Imp
ptl

4

Apply
sealant
to
thread
of
filler

plug
and
install
filler

plug
totransmis

sian

case

l
l
Tightening
torque

Filler

plug

2
5
to
4
0

kg
m

t8

to
29
ft
bl

4

Wfefrlgerant

charging
speed
slows

down

charge
it
while

running
the

compressor
for

ease
of

charging
After

having
taken

the

steps
up
to

3
above

proceed
with

charging
in
the

following

order

1
Shut

off

high
pressure
valve
of

manifold

gauge

2
Run

the

engine
at

idling

speeds

below
1

500

rpm

3
Set
the

Temperature
lever
and

Fan

switch
at
maximum
cool
and

maximum

speed
respectively

To

Lpw
pressure

service

valve

t
Air

Conditioning

4

Charge

efiigerani
while
con

trolling
low

pressure
gauge
reading
at

2
8

kg
cm2

40

psi
or

less

by
turning

in

or
out
low

pressure
valve
of
mani

fold

gauge
See

Fig
A

20

WARNING

Never

charge
refrigerant

through

high

pressure
side

discharge
side

of

system
since
this
will

force
re

frigerant
back
into

refrigerant
can

and
can

may
explode

To

High
pressure

service
valve

A

5
When

refrigerant
can
is

empty

fully
close
both
valves

of
manifold

gauge
and

replace

refrigerant
can
with

a
new

ot
e

Before

opening
manifold

gauge

valve
to

charge

refrigerant
from
new

can
be

sure
to

purge
air

from
inside

charging
hose

6

Charge
the

specified
amount
of

refrigerant
into

system
by
weighing

charged

refrigerant
with

scale
Over

charging
wiU

cause

discharge
pressure

to
rise
AC380A

Fig
AC
20
Charging
Refrigeront

Measure
the
amount

of

charged
refrigerant

with
a

scale

Make
a
note

of
the

amount

charged
from

can

AC252

Fig
AC
21

Chorging
Refrigeront

Refrigerant
capacity

Unit

kg
lb

Refrigerarit
Minimum

Maximum

R
12

0
8
1
8

1
0
2
2

AC14
Note
The

p
Ce
of
btibble
hi

sight
glass
of
receiver
drier
is

an

unsuitable

method
of

checking
the

amount
of

refrigerant

charged
in

system
The
state
of
the
bubbles

iJt

sight
glass
should

only
be
used
ior

checking
whether
the
amount
of

charged

refrigerant
is
small
or

not

The
amount
of

charged

refrigerani

can
be

correcdy

judged
by
means

of

discharge
pressure
Refer
to
Re

frigerant
Level
Check

7
After

the

specified
amount
of

refrigerant
has
been

charged
intosys

tern
close
manifold

gauge
valves
Then

detach

charging
hoses
from
service

valves
of

system
Be

sure
to
install

valve

cap
to
service

valve

8

Confirm
that

there
are
no
leaks
in

system
by
checking
with
a
leak
detec

tor

Refer

to

Checking
for

Leaks

Note

Conducting
8

performance
test

prior
to

removing
manifold

gauge
is

8

good
service

operation
Refer
to

Performance

Test

CHECKING
FOR

LEAKS

Conduct
a
leak
t
st
whenever
leak

age
of

refrigerant
is

suspected
and

when

conducting
service

operations

which
are

accompanied
by

disassembly

or

loosening
of
connection

fittings

Refrigerant
is

a
colorless
odorless

gas
and

leakage
from

system
is

diffi

cult
to
detect

Accordingly
the
use
of

a
leak
detector
facilitates
check
for

leaks
Two

methods
of

checking
are

available
one

employs
a

halide
leak

detector
which
bums

propane

gas
or

butane

gas
and
the
other
is

an
electric

type
leak

detector

If

any
trace
of
oil
is

noted
at
and

around
connection

fittings
it
is

a
sure

indication
that

refrigerant
is

leaking

This
condition
can
be
corrected

easily

by

retightening
the

joints
If

any

joint

on
line
is

suspected
of
small
amount
of

leakage
use
a
leak
detector
to
locate

leaking
points

r

Air

Conditioning

SERVICE
DATA
AND

SPECIFICATIONS

GENERAL

SPECIFICATIONS

Compressor

Model

Type

Displacement

Cylinder

Bore
x

stroke
cc
ell
in

rev
SC206

Yoke

100
6
10

mm
in

47

6
x
28
1

1
874
x
1
106

Clock
wise

View
from
drive
end
Direction
of
rotation

Lubrication

oil

Type

Capacity
in

refrigeration

system
cc
US
11

OZ

Imp
11
oz
SUNISO
5GS

237
8
0
8
3

Refrigerant

Type

Capacity
kg

lb
R
12

0
8
to
1
0
1

8
to
2
2

INSPECTION

AND
ADJUSTMENT

Belt

tension

mm
in

kg

lb

Fan

belt

applied
pressure
8
to
12

0
31
to
0
47

10
22

8
to
12

0
31
to
0
47

10
22
A
C

compressor
belt

applied
pressure

F
I
C
D

adJustment

Automatic
700

rpm

650

rpm

at
Du

position
When

AlC
is

ON

F

LC
D
is

actuated

800

rpm

800

rpm

at
Nu

position
Engine
model
Transmission
When

AlC
OFF

Manual

AI4
AI5

Clutch
hub
to

pulley
clearance
mm
in

0
4
to
0

6
0

016
to
0
024

AC
42