engine DODGE RAM SRT-10 2006 Service Repair Manual

Page 804 of 5267

3.(A109) FUEL PUMP CONTROL OUTPUT CIRCUIT HIGH RESISTANCE
With a jumper wire, connect one end to the (A109) Fuel Pump Control
Output circuit in the Fuel Pump Module harness connector and the
other to a clean chassis ground.
Using a 12-volt test light to battery voltage, probe the (A109) Fuel Pump
Control Output circuit in the C10 TIPM harness connector.
NOTE: The test light should be illuminated and bright. Compared
the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly.
Ye s>>
Go To 4
No>>
Repair the excessive resistance in the (A109) Fuel Pump
Control Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE).
4.FUEL PUMP MOTOR GROUND CIRCUITS
Using a 12-volt test light to battery voltage, probe the (Z927) and (Z210)
Fuel Pump Motor Ground circuits in the Fuel Pump Motor harness con-
nector.
NOTE: The test light should be illuminated and bright. Compared
the brightness to that of a direct connection to the battery.
Does the test light illuminate brightly.
Ye s>>
Go To 5
No>>
Repair the excessive resistance in the Fuel Pump Motor
Ground circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
5.FUEL PUMP CONTROL OUTPUT FROM TIPM
Reconnect the C10 TIPM harness connector.
Ignition on, engine not running.
With a scan tool in the TIPM Actuators, actuate the Fuel Pump.
Using the 12-Volt test light connected to ground, probe the (A109) Fuel
Pump Control Output circuit in the Fuel Pump Module harness connec-
tor.
Does the test light illuminate brightly?
Ye s>>
Replace the Fuel Pump Module
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Replace the TIPM in accordance with the Service Informa-
tion.
Perform the BODY VERIFICATION TEST – VER 1. (Refer
to 9 - ENGINE - STANDARD PROCEDURE)

Page 806 of 5267

When Monitored:
While the ignition is on.
Set Condition:
The ECM detects a short to ground on the J1850.
Possible Causes
ECM
(D25) J1850 SHORTED
COMMUNICATION
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.ECM
Turn the ignition off.
Disconnect the ECM harness connectors.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance between the (D25) J1850 circuit in the ECM
harness connector and battery negative.
Is the resistance less than 10 Ohms?
Ye s>>
Go To 2
No>>
Replace the ECM.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 807 of 5267

2.(D25) J1850 SHORTED
Measure the resistance between the (D25) J1850 circuit and all other
circuits in both ECM connectors.
Is the resistance greater than 100k ohms?
Ye s>>
Refer to the Body Diagnostic book Communications section.
No>>
Repair (D25) J1850 shorted to another circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 809 of 5267

When Monitored:
While the engine is running
Set Condition:
The ECM detected a conformance error between PPS 1 and PPS 2
Possible Causes
OTHER DTC’S
WIRING HARNESS OR CONNECTOR DAMAGED
APPS
INTERMITTENT CONDITION
ECM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING)
Diagnostic Test
1.OTHER DTC’S PRESENT
Using the scan tool, check for any additional APPS fault codes
Do you have any additiona APPS faults?
Ye s>>
troubleshoot other DTC’s first, Go To 2
No>>
Go To 12
2.APPS HARNESS
Verify that the APPS is connected.
Inspect the harness and the APPS connector.
Are any pins damaged?
Ye s>>
Repair or replace the harness.
No>>
Go To 3
3.APPS
Monitor the APPS 1 and APPS 2 voltage with the scan tool while depressing theacceralator pedal.
Is the voltage transition shown on the scan tool smooth while depressing the acceralator pedal and is
the voltage from APPS 1 twice as much as the voltage from APPS 2?
Ye s>>
Go To 4
No>>
Replace the APPS.
Perform POWERTRAIN VERIFICATION TEST VER - 1 (DIESEL). (Refer to 8 - ELECTRICAL/ELEC-
TRONIC CONTROL MODULES/ENGINE CONTROL MODULE - DIAGNOSIS AND TESTING)

Page 810 of 5267

4.OPEN SIGNAL CIRCUIT
Disconnect the ECM connectors.
Disconnect the APPS connector.
NOTE: Check connectors - Clean/repair as necessary.
Measure the resistance of the APPS 1 signal circuit between the APPS
sensor connector and the ECM connector.
Ye s>>
Go To 5
No>>
Repair or Replace the harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
5.OPEN SUPPLY CIRCUIT
Measure the resistance of the APPS 1 supply circuit between the APPS
sensor connector and the ECM connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 6
No>>
Repair or replace the open harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 811 of 5267

6.SIGNAL CIRCUIT SHORTED TO GROUND
Measure the resistance between the APPS 1 signal circuit at the sensor
connector and battery negative.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 7
No>>
Repair the shorted harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
7.SIGNAL CIRCUIT SHORTED TO OTHER CIRCUITS
Measure the resistance between the APPS 1 signal circuit at the ECM
connector and all other circuits in the ECM connector.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 8
No>>
Repair the shorted signal circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 812 of 5267

8.SUPPLY CIRCUIT SHORTED TO GROUND
Measure the resistance between the APPS 1 supply circuit at the sen-
sor connector and battery negative.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 9
No>>
Repair the Supply circuit shorted to ground.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
9.SUPPLY CIRCUIT SHORTED TO OTHER CIRCUITS
Measure the resistance between the APPS 1 supply circuit at the ECM
connector and all other circuits in the ECM connector.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 10
No>>
Repair the supply circuit shorted to other circuits.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 813 of 5267

10.RETURN CIRCUIT OPEN
Measure the resistance on the APPS 1 return circuit between the sen-
sor connector and the ECM connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 11
No>>
Repair the open return circuit.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
11 .SIGANAL CIRCUIT SHORTED TO SUPPLY CIRCUIT
Measure the resistance between the APPS 1 signal circuit in the sensor
connector and the PPS 1 supply circuit in the sensor connector.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 12
No>>
Repair the signal circuit shorted to the supply.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 814 of 5267

12.RETURN CIRCUIT SHORTED TO OTHER CIRCUITS
Measure the resistance between the APPS 1 return circuit at the ECM
connector and all other circuits in the ECM connector.
Ye s>>
Go To 13
No>>
Repair the return circuit shorted to other circuits.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
13.OPEN SIGNAL CIRCUIT
Measure the resistance of the APPS 2 signal circuit between the APPS
sensor connector and the ECM connector.
Ye s>>
Go To 14
No>>
Repair or Replace the harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

Page 815 of 5267

14.OPEN SUPPLY CIRCUIT
Measure the resistance of the APPS 2 supply circuit between the APPS
sensor connector and the ECM connector.
Is the resistance less than 10 ohms?
Ye s>>
Go To 15
No>>
Repair or replace the open harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)
15.SIGNAL CIRCUIT SHORTED TO GROUND
Measure the resistance between the APPS 2 signal circuit at the sensor
connector and battery negative.
Is the resistance greater than 100 K ohms?
Ye s>>
Go To 16
No>>
Repair the shorted harness.
Perform POWERTRAIN VERIFICATION TEST VER - 1
(DIESEL). (Refer to 8 - ELECTRICAL/ELECTRONIC CON-
TROL MODULES/ENGINE CONTROL MODULE - DIAG-
NOSIS AND TESTING)

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