engine FORD AEROSTAR 1997 1.G Owners Manual

6
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[II06500(ALL)01/96]
Ð Begin braking well in advance.
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[II06600(ALL)01/96]
Ð Apply the brakes gradually.
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[II06700(ALL)01/96]
The break-in period for new brake linings
lasts for 100 miles (160 km) of city driving or
1,000 miles (1,600 km) of highway driving.
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[II06750(ALL)05/96]
q
Wheel lug nuts must be retightened to proper
torque specifications at 500 miles/800 km of
new vehicle operation. Proper torque
specifications are provided in theRoadside
Emergencieschapter. Also retighten to proper
torque specifications at 500 miles/800 km
after any wheel change or any other time the
wheel lug nuts have been loosened.
%*
[II06800(ALL)03/96]
q
Use only the type of engine oil that Ford
recommends.SeeEngine oil recommendations
in the Index. Do not use special ªbreak-inº
oils.
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[II10000(ALL)03/96]
Things to Know About Using
This Guide
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[II10100(ALL)03/96]
Congratulations on the purchase of your new
vehicle. This guide has information about the
equipment and the options for your new vehicle.
You may not have bought all of the options
available to you. If you do not know which
information applies to your vehicle, talk to your
dealer.
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[II10200(ALL)03/96]
This guide describes equipment and gives
specifications for equipment that was in effect
when this guide was approved for printing. Ford
may discontinue models or change specifications
or design without any notice and without
incurring obligation.
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Update:Fri Jun 7 14:22:57 1996

12 %
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[IS04500(ALL)03/96]
Check Engine Warning Light
[IS04560(ALL)05/96]
This light illuminates when the engine's
Emission Control System requires service. It will
also illuminate when the ignition key is in the
ON position and the engine is off.
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[IS05300(ALL)04/96]
one inch art:0020048-A
Check engine warning light
[IS05525(ALL)01/96]
Electronic 4-Wheel Drive Warning Light
(If equipped)
[IS05550(ALL)03/96]
The Electronic 4-Wheel Drive Warning Light
illuminates when the Electronic 4-Wheel Drive
system is not working properly. This light
illuminates briefly when you turn the ignition
key to the ON position, but should turn off
when the engine starts. If the light does not
illuminate when you turn the ignition to the ON
position, or if it illuminates and stays on when
you are driving, have your vehicle serviced as
soon as possible.
[IS05560(ALL)03/96]
The 4WD light will go off after a few seconds
and stay off if all systems are operating
correctly. If a problem is detected, the 4WD
warning light will flash a certain number of
times indicating the location of the problem. The
flashing will continue until the problem is
corrected. Each time the ignition key is turned
on, the controller will detect the problem and
flash the signal. The 4WD system remains safe to
operate and the vehicle should be returned for
service.
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13 [IS05575(ALL)01/96]
one inch art:0020529-B
Electronic 4-wheel drive warning light
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[IS05900(ALL)01/96]
Charging System Light
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[IS06000(ALL)05/96]
This light indicates that your battery is not being
charged and that you need to have the electrical
system checked.
[IS06050(ALL)01/96]
one inch art:0095040-A
Charging system light
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[IS06100(ALL)03/96]
This light illuminates every time you turn the
ignition to the ON or START position (engine
off). The light should go off when the engine
starts and the alternator begins to charge.
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[IS06300(ALL)03/96]
If the light stays on or illuminates when the
engine is running, have the electrical system
checked as soon as possible.
%*
[IS06305(ALL)05/96]
Supplemental Air Bag Readiness Light and
Tone Generator
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[IS06310(ALL)05/96]
This light illuminates for six seconds when the
ignition is turned to the ON position. If the light
fails to illuminate, continues to flash, remains on,
or if a series of five beeps is heard, have the
system serviced as soon as possible.
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15 %
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[IS06400(ALL)05/96]
Battery Voltage Gauge (Voltmeter)
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[IS06601(ALL)04/96]
This gauge shows you the battery voltage when
the ignition key is in the ON position.
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[IS06700(ALL)01/96]
If you are running electrical accessories (when
the engine is off, or idling at a low speed), the
pointer may move toward the lower end of the
normal band. If it stays outside the normal band
area, have your vehicle's electrical system
checked as soon as it is safely possible.
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[IS06701(ALL)04/96]
If the battery is operating under cold weather
conditions, the pointer may indicate in the upper
range of the NORMAL band while the battery is
charging. If you are running electrical accessories
with the engine off or idling at a low speed, or
the battery is not fully charged, the pointer may
move toward the lower end of the NORMAL
band.
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[IS06750(ALL)04/96]
If it stays outside the NORMAL band, have your
vehicle's electrical system checked as soon as it
is safely possible.
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[IS06900(ALL)03/96]
quarter page art:0020052-D
Battery voltage gauge
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16 %
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[IS07500(ALL)04/96]
Engine Oil Pressure Gauge
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[IS07601(ALL)01/96]
This gauge indicates the engine's oil pressure,
not the oil level. However, if your engine's oil
level is low, it could affect the oil pressure. With
the engine running, the pointer should move
into the NORMAL band. If the pointer drops
below the NORMAL band while the engine is
running, you have lost oil pressure and
continued operation will cause severe engine
damage.
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[IS07701(ALL)05/96]
If you lose engine oil pressure:
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[IS07801(ALL)04/96]
1. Pull off the road as soon as safely possible.
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[IS07901(ALL)04/96]
2. Shut off the engine immediately or severe
engine damage could result.
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[IS08001(ALL)01/96]
3. Check the engine's oil level, following the
instructions on checking and adding engine
oil. Refer toEngine oilin the Index. If you
do not follow these instructions, you or
others could be injured. To assure an
accurate reading, your vehicle should be on
level ground.
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[IS08051(ALL)01/96]
4. If the level is low, add only as much oil as
necessary before you start the engine again.
Do not overfill. Do not operate the engine if
the pointer is below the NORMAL band,
regardless of the oil level. Contact your
nearest dealer for further service actions.
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[IS08200(ALL)03/96]
quarter page art:0020057-D
Engine oil pressure gauge
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17 %
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[IS09500(ALL)05/96]
Fuel Gauge
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[IS09700(ALL)01/96]
The fuel gauge displays approximately how
much fuel is in the fuel tank only when the
ignition switch is ON.
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[IS09850(ALL)01/96]
For a proper fuel gauge indication after adding
fuel, the ignition switch should be in the OFF
position while the vehicle is being refueled.
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[IS09900(ALL)01/96]
The fuel gauge indicator may vary slightly while
the vehicle is in motion. This is the result of fuel
movement within the tank. An accurate reading
may be obtained with the vehicle on smooth,
level ground.
[IS10000(ALL)01/96]
one inch art:0020061-C
Fuel gauge
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[IS11100(ALL)03/96]
Engine Coolant Temperature Gauge
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[IS11201(ALL)02/96]
This gauge indicates the temperature of the
engine coolant, not the coolant level. If the
coolant is not at its proper level or mixture, the
gauge indication will not be accurate.
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[IS11301(ALL)05/96]
The pointer moves from the C (cold) mark into
the NORMAL band as the engine coolant warms
up. It is acceptable for the pointer to fluctuate
within the NORMAL band under normal driving
conditions. Under certain driving conditions,
such as heavy stop and go traffic or driving up
hills in hot weather, the pointer may move to
the top of the NORMAL band.
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[IS11401(ALL)04/96]
If, under any circumstances, the pointer moves
above the NORMAL band, the engine is
overheating and continued operation may cause
engine damage.
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If your engine overheats:
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1. Pull off the road as soon as it is safely
possible.
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[IS11701(ALL)01/96]
2. Turn off the engine.
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[IS11801(ALL)03/96]
3. Let the engine cool.DO NOT REMOVE
COOLANT SYSTEM FILL CAP UNTIL
THE ENGINE IS COOL.
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[IS11901(ALL)01/96]
4. Check the coolant level following the
instructions on checking and adding coolant
to your engine. Refer toEngine coolantin the
Index. If you do not follow these
instructions, you or others could be injured.
[IS12325(ALL)01/96]
quarter page art:0020541-B
Engine coolant temperature gauge
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Speedometer
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[IS12700(ALL)03/96]
The speedometer tells you how many miles
(kilometers) per hour your vehicle is moving.
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[IS12750(ALL)03/96]
Your vehicle contains a speedometer which
receives its input from the Anti-Lock brake
sensor. The speedometer is also used to provide
a speed signal for correct operation of the
vehicle's Powertrain Control Module (PCM),
electronic transmission, and speed control (if so
equipped). Because of this, it is very
IMPORTANT to change the speedometer's
internal conversion constant if the size of the
tires on the vehicle is changed. Changing the
conversion constant to the proper value when
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19
the tires are changed will also ensure that the
speedometer retains the original factory-set
accuracy.
[IS12752(ALL)01/96]
NOTE: The conversion constant can only be
changed six times once the vehicle
leaves the factory. Your Ford dealership
service personnel can change the
conversion constant.
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[IS12753(ALL)03/96]
Some vehicles are equipped with a vehicle speed
(mph/km/h) limiting device that is contained
within the Powertrain Control Module (PCM).
The purpose of this device is to maintain peak
vehicle speed below a specified limit. (Vehicle
speed limits may vary based on engine
displacement.)
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[IS12756(ALL)03/96]
If you are experiencing an ªengine cut-outº
condition at high speeds, it may be the result of
this limiting device. It is a normal condition and
can be avoided by reducing vehicle/engine
speed.
[IS12760(ALL)01/96]
one third page art:0095036-A
Speedometer
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64 [CF00280(ALL)01/96]Select MIX to direct air to the floor and
windshield defrosters at the same time. If the
outside temperature is about50ÊF (9ÊC) or
warmer, the air will also be dehumidified to
remove moisture. This feature will help prevent
fogging in humid weather. The air can be cooled
or heated.
[CF00290(ALL)01/96]
SelectVto obtain maximum airflow to the
windshield. Rotate the TEMP knob into the red
area for the air temperature required to defrost.
When the outside temperature is about50ÊF
(9ÊC) orwarmer, the air will be dehumidified to
remove moisture. Rotate thexknob on the left
to increase the airflow.
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[CF00300(ALL)05/96]
Operating Tips
[CF00320(ALL)04/96]
The following tips help you get the most
satisfaction from your air conditioner and heater
system:
[CF00330(ALL)01/96]
q
In humid weather, selectVbefore starting
your engine. This helps prevent windshield
fogging. After a few minutes of operation,
you may select another airflow position.
[CF00340(ALL)04/96]
q
To prevent humidity buildup inside your
vehicle, always drive with the air conditioner
and heater system turned on.
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[CF00350(ALL)01/96]
q
Do not put objects under the front seats that
interfere with the flow of air to the back seat
area.
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[CF00360(ALL)03/96]
q
Remove any snow, ice, or leaves from the air
intake area at the bottom of the windshield.
[CF00370(ALL)01/96]
q
For maximum heating, rotate the function
selector knob to FLR, the temperature control
knob to the red (warm) range, and the fan
knob to HI.
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67
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[CF00515(ALL)05/96]
Operating Tips
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[CF00520(ALL)03/96]
The following tips will help you to get the most
satisfaction from your heater system.
[CF00530(ALL)01/96]
q
In humid weather, selectVbefore starting
your engine. This will help to prevent
windshield fogging. After a few minutes, you
may select another airflow position.
*
[CF00540(ALL)03/96]
q
To prevent humidity buildup inside your
vehicle, always drive with the heater system
turned on.
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[CF00550(ALL)01/96]
q
Do not put objects under the front seats that
interfere with the flow of air to the back seat
area.
*
[CF00560(ALL)03/96]
q
Remove any snow, ice, or leaves from the air
intake area at the bottom of the windshield.
[CF00570(ALL)01/96]
q
For maximum heating, rotate the function
selector knob to FLR, the temperature control
knob to the red (warm) range, and the fan
blower knob to HI.
% [CF00580(ALL)04/96]
Auxiliary Heater and Air
Conditioner (If equipped)
[CF00590(ALL)04/96]
If your vehicle is equipped with a factory
installed auxiliary unit (heater or heater/air
conditioner), the front control assembly will
include separate switches for FRONT and REAR
fan control. Fan speed for front and rear systems
can be set as desired by adjusting these switches.
File:05cpcfa.ex
Update:Mon Jun 24 08:10:35 1996