service FORD AEROSTAR 1997 1.G Owners Manual

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Table of ContentsIntroduction ....................................................1
Instrumentation ..............................................7
Audio ..............................................................21
Controls and Features ................................59
Seating and Safety Restraints ..................97
Starting .........................................................153
Driving .........................................................163
Roadside Emergencies ..............................199
Maintenance and Care .............................229
Capacities and Specifications .................293
Reporting Safety Defects
(U.S. Only) ..................................................301
Customer Assistance .................................303
Accessories ..................................................315
Quick Index ................................................327
Index .............................................................335
Service Station Information ....................356
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1
Introduction
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Ford's Commitment to You
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At Ford Motor Company, excellence is the
continuous commitment to achieve the best
result possible. It is dedication to learning what
you want, determination to develop the right
concept, and execution of that concept with care,
precision, and attention to detail. In short,
excellence means being the standard by which
others are judged.
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Our Guiding Principles
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Quality comes first.For your satisfaction, the
quality of our products and services must be
our number one priority.
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You are the focus of everything we do.Our
work must be done with you in mind,
providing better products and services than
our competition.
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Continuous improvement is essential to our
success.We must strive for excellence in
everything we do: in our products Ð in their
safety and value Ð and in our services, our
human relations, our competitiveness, and
our profitability.
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Employee involvement is our way of life.
We are a team. We must treat one another
with trust and respect.
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Dealers and suppliers are our partners.We
must maintain mutually beneficial
relationships with dealers, suppliers, and our
other business associates.
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Canadian Owners Ð French Version
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French Owner Guides can be obtained from your
dealer or by writing to Ford Motor Company of
Canada, Limited, Service Publications, P.O. Box
1580, Station B, Mississauga, Ontario L4Y 4G3.
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Your Maintenance Schedule and
Record Booklet
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TheMaintenance Schedulebooklet lists the
services that are most important for keeping
your vehicle in good condition. A record log is
also provided to help you keep track of all
services performed.
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About the Warranties
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Your vehicle is covered by three types of
warranties:Basic Vehicle Warranty,Extended
Warrantieson certain parts, andEmissions
Warranties.
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Read yourWarranty Information Bookletcarefully
to find out about your vehicle's warranties and
your basic rights and responsibilities.
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If you lose yourWarranty Information Booklet,you
can get a new one free of charge. Contact any
Ford or Lincoln-Mercury dealer, or refer to the
addresses and phone numbers on the first page
of this Owner's Guide.
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Ford Extended Service Plan
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More Protection for Your Vehicle
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You can get more protection for your new car or
light truck by purchasing a Ford Extended
Service Plan (Ford ESP). Ford ESP is the only
extended service program with the Ford name
on it and the only service contract backed by
Ford Motor Company.
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Ford ESP is an optional service contract, backed
and administered by Ford. It provides:
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protection against repair costs after your
Bumper to Bumper Warranty expires;
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and
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other benefits during the warranty period
(such as: reimbursement for rentals; coverage
for certain maintenance and wear items).
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You may purchase Ford ESP from any
participating Ford Motor Company dealer. There
are several Ford ESP plans available in various
time-and-mileage combinations. Each plan can be
tailored to fit your own driving needs, including
reimbursement benefits for towing and rental.
(In Hawaii, rules vary. See your dealer for
details.)
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When you purchase Ford ESP, you receive
peace-of-mind protection throughout the United
States and Canada, provided by a network of
more than 5,100 participating Ford Motor
Company dealers.
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NOTE: Repairs performed outside the United
States and Canada are not eligible for
ESP coverage.
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This information is subject to change. Ask your
dealer for complete details about Ford ESP
coverage.
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9
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The Mechanical Cluster
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The following warning lights and gauges are on
the mechanical cluster. All of the warning lights
and gauges alert you to possible problems with
your vehicle. Some of the lights listed are
optional. The following sections detail what each
of these indicators means.
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Brake System Warning Light
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The warning light for the brakes can show two
things Ð that the parking brake is not fully
released, or that the brake fluid level is low in
the master cylinder reservoir. If the fluid level is
low, the brake system should be checked by
your dealer or a qualified service technician.
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This light illuminates when you turn the ignition
key to START to verify that the indicator bulb is
working. If the light stays on or illuminates after
you have released the parking brake fully, have
the hydraulic brake system serviced.
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RWARNING
The BRAKE light indicates that the brakes
may not be working properly. Have the
brakes checked immediately.
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one inch art:0095034-A
Brake warning light symbol
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10 [IS03700(ALL)01/96]Rear Anti-Lock (ABS) Brake Warning Light
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To check the rear ABS brake warning light, turn
the ignition key to the ON position. The rear
ABS brake warning light should glow
momentarily.
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NOTE: If it does not glow momentarily, have
your vehicle's electrical system checked
immediately.
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NOTE: If the rear ABS brake warning light
begins to flash in a repeating flash
sequence, check the rear anti-lock
brake system continuous power fuse
and brake lights for proper operation.
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one inch art:0095035-A
Rear anti-lock warning light symbol
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RWARNING
If the anti-lock brake system warning
light remains on or comes on while
driving, have the braking system checked
by a qualified service technician as soon
as possible.
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NOTE: If a fault occurs in the anti-lock
system, and the brake warning light is
not lit, the anti-lock system is disabled
but normal brake function remains
operational.
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Check Engine Warning Light
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This light illuminates when the engine's
Emission Control System requires service. It will
also illuminate when the ignition key is in the
ON position and the engine is off.
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one inch art:0020048-A
Check engine warning light
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Electronic 4-Wheel Drive Warning Light
(If equipped)
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The Electronic 4-Wheel Drive Warning Light
illuminates when the Electronic 4-Wheel Drive
system is not working properly. This light
illuminates briefly when you turn the ignition
key to the ON position, but should turn off
when the engine starts. If the light does not
illuminate when you turn the ignition to the ON
position, or if it illuminates and stays on when
you are driving, have your vehicle serviced as
soon as possible.
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The 4WD light will go off after a few seconds
and stay off if all systems are operating
correctly. If a problem is detected, the 4WD
warning light will flash a certain number of
times indicating the location of the problem. The
flashing will continue until the problem is
corrected. Each time the ignition key is turned
on, the controller will detect the problem and
flash the signal. The 4WD system remains safe to
operate and the vehicle should be returned for
service.
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one inch art:0020529-B
Electronic 4-wheel drive warning light
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Charging System Light
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This light indicates that your battery is not being
charged and that you need to have the electrical
system checked.
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one inch art:0095040-A
Charging system light
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This light illuminates every time you turn the
ignition to the ON or START position (engine
off). The light should go off when the engine
starts and the alternator begins to charge.
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If the light stays on or illuminates when the
engine is running, have the electrical system
checked as soon as possible.
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Supplemental Air Bag Readiness Light and
Tone Generator
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This light illuminates for six seconds when the
ignition is turned to the ON position. If the light
fails to illuminate, continues to flash, remains on,
or if a series of five beeps is heard, have the
system serviced as soon as possible.
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Engine Oil Pressure Gauge
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This gauge indicates the engine's oil pressure,
not the oil level. However, if your engine's oil
level is low, it could affect the oil pressure. With
the engine running, the pointer should move
into the NORMAL band. If the pointer drops
below the NORMAL band while the engine is
running, you have lost oil pressure and
continued operation will cause severe engine
damage.
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If you lose engine oil pressure:
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1. Pull off the road as soon as safely possible.
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2. Shut off the engine immediately or severe
engine damage could result.
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3. Check the engine's oil level, following the
instructions on checking and adding engine
oil. Refer toEngine oilin the Index. If you
do not follow these instructions, you or
others could be injured. To assure an
accurate reading, your vehicle should be on
level ground.
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4. If the level is low, add only as much oil as
necessary before you start the engine again.
Do not overfill. Do not operate the engine if
the pointer is below the NORMAL band,
regardless of the oil level. Contact your
nearest dealer for further service actions.
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quarter page art:0020057-D
Engine oil pressure gauge
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19
the tires are changed will also ensure that the
speedometer retains the original factory-set
accuracy.
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NOTE: The conversion constant can only be
changed six times once the vehicle
leaves the factory. Your Ford dealership
service personnel can change the
conversion constant.
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Some vehicles are equipped with a vehicle speed
(mph/km/h) limiting device that is contained
within the Powertrain Control Module (PCM).
The purpose of this device is to maintain peak
vehicle speed below a specified limit. (Vehicle
speed limits may vary based on engine
displacement.)
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If you are experiencing an ªengine cut-outº
condition at high speeds, it may be the result of
this limiting device. It is a normal condition and
can be avoided by reducing vehicle/engine
speed.
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one third page art:0095036-A
Speedometer
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