FORD FIESTA 2007 Workshop Manual

Manual Transmission/Transaxle External
Controls
REMOVAL AND INSTALLATION
Gearshift Lever(l6 524 0)
Removal
I. Remove the gearshift lever trim panel.
Disconnect the cigar lighter electrical
connector.
2. Detach the gearshift cables from the
gearshift lever.
4. Remove the gearshift lever front retaining
bolts.
5. Remove the gearshift lever.
Remove the bolts.
Installation
1. To install, reverse the removal procedure. 3. Detach the gearshift cables from the
retaining bracket. 2. Adjust the gearshift cables. For additional
information, refer to Section
308-00 [Manual Turn the abutment sleeves clockwise. Transmission/Transaxle and Clutch - General
Information].
2006.0 Fiesta 1212006 GI 86744en
procarmanuals.com

Manual Transmission/Transaxle External
308-06-8 Controls 308-06-8
REMOVAL AND INSTALLATION
Gearshift Cables(l6 575 0)
Removal 6. Remove the gearshift cables cover.
I. Remove the gearshift lever.
For additional information, refer to Gearshift
Lever in this section.
2. Remove the air cleaner. For additional
information, refer to Section
303-12 [Intake
Air Distribution and Filtering].
3. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
4. Remove the exhaust front hanger insulator.
5. Detach the exhaust heat shield from the floor
panel.
Slide the heat shield backwards.
7. Detach the gearshift cables from the
transaxle.
I. Detach the gearshift cable and the selector
cable from the selector levers.
2. Turn the abutment sleeves clockwise and
detach the cables from the bracket.
8. Detach the gearshift cables from the
retaining clip.
2006.0 Fiesta 1212006 GI 86745en
procarmanuals.com

Manual Transmission/Transaxle External
Controls
REMOVAL AND INSTALLATION
9. Detach the selector cable from the retaining 13.
Detach the gearshift cables bushing from
/. clip. the floor
panel and pull the cables through
to the vehicle interior.
10. Lower the vehicle.
11. Remove the air distribution channel.
12. Cut the floor covering and the sound
deadening material to gain access to the
gearshift cable bushing. Installation
1. N0TE:Do not bend or kink the gearshift
cables.
Feed the gearshift cables through the floor
panel and attach the gearshift cables
bushing.
2. Install the air distribution channel.
-- - -
2006.0 Fiesta 1212006 GI 86745en
procarmanuals.com

Manual Transmission/Transaxle External
308-06-1 0 Controls 308-06-1 0
REMOVAL AND INSTALLATION
3. Raise and support the vehicle. For additional 7. Install the exhaust front hanger insulator.
information, refer to Section
100-02 [Jacking
and Lifting].
4. Attach the gearshift cables to the bracket
and turn the abutment sleeves
counterclockwise.
6. Attach the exhaust heat shield to the floor
panel.
Slide the heat shield forwards. 8.
Attach
the gearshift cables to the retaining
clip.
9. Attach the selector cable to the retaining clip.
10. Install the gearshift lever.
For additional information, refer to
Gearshift Lever in this section.
11. Install the air cleaner. For additional
information, refer to Section
303-12 [Intake (
Air Distribution and Filtering].
2006.0 Fiesta 1212006 GI 86745en
procarmanuals.com

Manual Transmission/Transaxle External
308-06-1 1 Controls 308-06-1 1
REMOVAL AND INSTALLATION
12. Adjust the gearshift cables. For additional
information, refer to Section
308-00
i ' [Manual Transmission/Transaxle and Clutch
- General Information].
-- -
2006.0 Fiesta 1212006 GI 86745en
procarmanuals.com

procarmanuals.com

309-00-1 Exhaust System 309-00-1
SECTION 309-00 Exhaust System
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
.............................................. 309-00-2
DESCRIPTION AND
OPERATION
Exhaust System ........................................................................\
.......................................... 309-00-4
Exhaust system
- 1.31, 1.41 and 1.61 petrol engines and 1.41 diesel engines ...................... 309-00-4
REMOVAL AND INSTALLATION
Catalytic Converter - 2.OL Duratec-HE (M14) ................................................................... 309-00-6
Exhaust Flexible Pipe
- 2.OL Duratec-HE (M14) ............................................................... 309-00-8
procarmanuals.com

309-00-2 Exhaust System 309-00-2
SPECIFICATIONS
Lubricants. Fluids. Sealers and Adhesives I Specificat I
Specificat
I ion I
I ion I/- ,
Anti-seize grease I SA-MI C91 I 'c-
Lubricant
Torque Specifications
I Description I Nm I Ibf I Ib-in I
Catalytic converter to exhaust flexible pipe retaining
nuts
- All except vehicles with diesel engine
Catalytic converter to turbocharger retaining nuts
-
Vehicles with I .4L diesel engine
Catalytic converter to turbocharger retaining clamp
- Vehicles with 1.6L diesel engine
Catalytic converter to muffler and tailpipe assembly
clamp retaining nut
- Vehicles with 2.OL engine
Exhaust flexible pipe to catalytic converter clamp
retaining nut
- Vehicles with diesel engine
Exhaust flexible pipe to exhaust manifold retaining
1 nuts
Turbocharger heat shield upper retaining screws
-
Vehicles with I .4L diesel engine
Turbocharger heat shield lower retaining bolts
-
Vehicles with I .4L diesel engine
Catalytic converter heat shield retaining screws
-
Vehicles with I .6L diesel engine
Exhaust flexible pipe to muffler and tailpipe
assembly retaining nuts
- Vehicles with diesel
engine
Catalytic converter support bracket to engine block
retaining nuts
- Vehicles with 1.4L or 1.6L engine
Catalytic converter support bracket to engine block
retaining nuts
- Vehicles with 1.3L or 1.4L diesel
engine
Catalytic converter support bracket to engine block retaining bolts
- Vehicles with I .6L diesel engine
I Catalytic converter to support bracket retaining nuts I 25 I 18 I - 1
Catalytic converter to catalytic converter support
bracket retaining bolts
- Vehicles with 1.6L diesel
engine
Catalytic converter to muffler and tailpipe assembly
retaining nuts
- Vehicles with 1.6L diesel engine
I Heated oxygen sensor (H02S) I 47 I 35 I - I
I Catalytic monitor sensor I 47 I 35 I - I
2006.0 Fiesta 1212006 G149908en
procarmanuals.com

309-00-3 Exhaust System 309-00-3
SPECIFICATIONS
2006.0 Fiesta 1212006 Gl49908en
Description
Exhaust flexible pipe to front muffler pipe heat shield
retaining bolts
- Vehicles with 1.6L engine
Exhaust flexible pipe clamp retaining nut
- Vehicles
with diesel engine
Rear muffler clamp retaining nuts
- All except
vehicles with diesel engine
Nm
8
47
47
lb-ft
-
35
35
l b-i n
71
-
-
procarmanuals.com

309-00-4 Exhaust System 309-00-4
DESCRIPTION AND OPERATION
Exhaust System
Exhaust system - 1.31, 1.41 and 1.61 petrol engines and 1.41 diesel engines
Description Item Description
2 Servicing clamp
3 Front muffler
(
I D 1 1.41 DuraTorq TDCi I
I 1 I Flexible pipe I
2006.0 Fiesta 1212006 GI 67275en
procarmanuals.com