FORD GALAXY 2006 Service Repair Manual
Page 4311 of 4402
New\ftypes\fof\fp\bint\fprocessing\fsystems\f\bre\frepl\bcing\fthe\fconvention\bl\fmixing\fbe\bker,\ffilter\f
\bnd\fspr\by\fgun\fflow\fbe\bker.\fThis\freduces\fthe\f\bmount\fof\fsolvent\frequired\ffor\fcle\bning\f\bnd\f
the\f\bmount\fof\froutine\fw\bste\fwhich\frem\bins.\f
Paint preparation system (PPS)
\f\f
Description
Be\bker\f
Color\fb\bg\f
With\fthis\fsystem,\fwhich\fis\fsuit\bble\ffor\fboth\fsuction\f\bnd\fflow\fbe\bker\fspr\by\fguns,\fonly\fone\f
be
\bker\fis\frequired\ffor\fmixing\f\bnd\fp\binting.\f\f
A\fb\bg\fis\finserted\fin\fthe\fbe\bker,\fin\fwhich\fp\bint\fc\bn\fbe\fmixed,\fprocessed\f\bnd\fstored\f\bfter\f
use\for\fcompletely\fdisposed\fof.\f
The\fsm\bll\fqu\bntity\fof\fp\bint\frem\bining\fin\fthe\fgun\fis\fremoved\fusing\f\b\fminimum\fqu\bntity\fof\f
solvent\ffrom\fthe\fpipette\fbottle.\f\f
The\f\bmount\fof\fcle\bner\fused\fis\freduced\fbec\buse\fonly\fthe\fspr\by\fgun\fneeds\fto\fbe\fcle\bned.\f\f
Hand and machine sanding tools
S\bnding\fis\fused\fto\fprep\bre\f\b\fsurf\bce\ffor\f\bpplic\btion\fof\f\b\fp\bint\fl\byer,\fen\bbling\fit\fto\f\bdhere\f
well.\fS\bnding\fm\bteri\bls\fh\bve\f\b\fgre\bt\finfluence\fon\fthe\fqu\blity\fof\f\b\frep\bir\fp\bint\ffinish.\fThe\f
correct\fs\bnding\fmedium\fmust\ftherefore\fbe\fchosen\ffor\fevery\fm\bteri\bl.\f\f
During\fs\bnding,\fm\bteri\bl\fis\fmech\bnic\blly\fremoved\ffrom\f\b\fsurf\bce.\f
In\fthe\fp\bint\fshop,\fc\brborundum\for\fsilicon\fc\brbide\f\bbr\bsive\fon\f\b\fsubstr\bte\fof\fp\bper\for\fcloth\f
\bre\fthe\fmost\fcommon\fs\bnding\fm\bteri\bls\fused.\f\f
C\brborundum\fis\f\b\fvery\fh\brd\fminer\bl\fconsisting\fmostly\fof\f\bluminum\foxide.\fDuring\fuse\f
c\brborundum\fbecomes\fblunt\f\bnd\fwe\brs\f\bw\by.\f
Silicon\fc\brbide\fh\bs\f\b\fvery\fhigh\fdegree\fof\fh\brdness,\fbut\fis\fmore\fbrittle\fth\bn\fc\brborundum.\f
When\fsilicon\fc\brbide\fis\fused,\fthe\fminer\bl\fgr\bins\fbre\bk.\fNew\flong\f\bnd\fpointed\fprofiles\f\bre\f
formed.\f
Use\fof\fthe\fcorrect\fs\bnding\fp\bper\fdepends\fon\fthe\f\bpplic\btion,\fthe\fsubstr\btes\f\bnd\fthe\ftools\f
used.\fThe\ffollowing\ft\bble\fc\bn\fbe\fused\f\bs\f\b\fguideline,\fbut\fthe\frecommend\btions\fof\fthe\f \ftem
1
2
\f
Part Number -
-
Стр. 4 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su
Page 4312 of 4402
supplier\fof\fthe\f\buxili\bry\fm\bteri\bls\f\bnd\f\bdditive\fm\bteri\bls\fmust\fbe\ffollowed.\f\f
Soft\fP\bds\f\bre\frecommended\ffor\fm\bnu\bl\frefinishing\fof\fcontours,\fcurves\f\bnd\fdifficult\fto\fre\bch\f
\bre\bs.\fOn\f\b\fSoft\fP\bd\fthe\f\bbr\bsive\fis\ffound\fon\f\b\fco\brse\fstructured\ffleece.\fBec\buse\fof\fthis,\fit\f
is\fvery\fflexible,\fdoes\fnot\fkink\f\bnd\fdoes\fnot\fslip\fin\fthe\fh\bnd.\fThis\fen\bbles\f\b\ffine\f\bnd\feven\f
finish\fto\fbe\f\bchieved.\f
\f\f
Description
Extr\bction\fbores\f
Connection\ffor\fextr\bction\fequipment\f
Notes\fon\fworking\fwith\fs\bnding\ftools:\f
Tools\fwith\f\b\frigid\fb\bcking\fp\bd\fdo\fnot\f\bdjust\fto\ffit\fthe\fsurf\bce.\fThey\f\bre\fused\ffor\ffl\bt\f
su
rf\bces.\f\f
Tools\fwith\f\b\fflexible\fb\bcking\fp\bd\f\bre\fused\ffor\ffine\fs\bnding\fof\f\b\fsurf\bce\fbec\buse\fthey\f
\bdj
ust\fto\fthe\fsh\bpe\fof\fthe\fsurf\bce.\f\f
Build\fup\f\bn\feven\fworking\fpressure\fover\fthe\fs\bnding\fsurf\bce.\f\f
Keep\fthe\fs\bnding\fp\bper\ftight\fon\fthe\ftool\f(use\fself-gripping\fsystems).\f\f
Align\fthe\fextr\bction\fholes\fin\fthe\fs\bnding\fp\bper\fwith\fthe\fholes\fin\fthe\ftool.\f\f
Guide\fthe\ftool\ffl\bt\fover\fthe\fsurf\bce\fto\fbe\fworked.\fDo\fnot\ftilt\fit.\f
H\bnd\fs\bnding\fc\bn\fbe\fc\brried\fout\fdry\fbut\f\blso\fwet.\fWet\f\bnd\fdry\fp\bper\fwith\fp\brticle\fsize\fP\f80\f
t o
\fP\f1200\fis\fused\ffor\fthis\fin\fthe\fp\bint\ffield.\f
Applicati\bnW\br\fing areaGradeSanding system
Body\fwork,\fcorrosion\f
d\bm\bgeEqu\blizing\fp\bint\fsystem\f
tr\bnsitionto\fP150Orbit\bl\fs\bnder,\f
dry
H\bnd\fs\bnding,\fdry
StopperRough\fs\bndP80\f-\fP150Orbit\bl\fs\bnder,\f
dry
Fine\fs\bndP240\f-\fP320Orbit\bl\fs\bnder,\f
dry
H\bnd\fs\bnding,\fdry
Spr\by\fstopperRough\fs\bndP120\f-\fP180Orbit\bl\fs\bnder,\f
dry
Fine\fs\bndP240\f-\fP320Orbit\bl\fs\bnder,\f
dry
H\bnd\fs\bnding,\fdry
Filler\fs\bnding\fworkFiller\ffine\fs\bndP400\f-\fP500Orbit\bl\fs\bnder,\f
dry
P800\f-\fP1200H\bnd\fs\bnd,\fwet
Top\fco\btOld\fp\bintP400\f-\fP500Orbit\bl\fs\bnd,\fdry
P800\f-\fP1200H\bnd\fs\bnd,\fwet
Touch-up\fp\bint\fsurf\bcesP1000\f-\fP2000H\bnd\fs\bnd,\fwet
P\bint\fd\bm\bgeS\bnding\fout\ff\bultsP2000\f-\fP3000H\bnd\fs\bnd,\fwet
\ftem 1
2 \f\f
Part Number
-
-
Стр. 5 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su
Page 4313 of 4402
Ways of sanding
S\bnding\ftools\f\bre\fdriven\feither\fby\felectricity\for\fcompressed\f\bir.\f
\f\f
Description
S\bnding\fm\bchine\f
Polishing\fm\bchine\f
Orbit\bl\fs\bnder\f
The\fdis\bdv\bnt\bge\fof\felectric\blly\fdriven\fm\bchines\fis\fth\bt\ftheir\fown\fweight\fis\fhigh\fcomp\bred\f
wi
th\fpneum\btic\fsystems.\fThey\f\blso\fbecome\fw\brm\fduring\fwork.\fThey\fdo\fnot\fhowever\fneed\f
\bny\fspeci\bl\foper\bting\fequipment\ffor\ftheir\fenergy\fsupply.\f
S\bnding\fm\bchines\f\bre\fc\btegorized\fby\ftheir\ftype\fof\fs\bnding\fmovement.\f\f
Rotational sanders
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\fturns.\f
Adv\bnt\bge:\f
Id
e\bl\ffor\fhe\bvy\fs\bnding\fwork.\f
F\bst\f\bnd\f\bggressive\fs\bnding\fpossible.\f\f
Dis\bdv\bnt\bge:\f
L\br
ge\f\bmount\fof\fhe\bt\fdeveloped.\f
Difficulty\fs\bnding\ffl\bt\fsurf\bces.\f\f
Applic\btion:\f
Re
mov\bl\fof\fold\fp\bint\fl\byers.\f
Prep\br\btion\fof\fp\bnel\ffor\fstopper.\f\f
Remov\bl\fof\frust.\f
Oscillating sander
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\foscill\btes.\fThe\fb\bcking\fp\bd\fis\frect\bngul\br.\f
Adv\bnt\bge:\f
L\br
ge\fs\bnding\fsurf\bce.\f
Ide\bl\ffor\fl\brge\f\bnd\ffl\bt\fsurf\bces.\f
Dis\bdv\bnt\bge:\f
H\br
dly\fuse\bble\fon\frounded\fsurf\bces.\f
Flexible\fb\bcking\fp\bd\fnot\fpossible.\f
Vibr\btions\fbec\buse\fof\fthe\fpoor\fsupport\fof\fthe\fb\bcking\fp\bd.\f
Applic\btion:\f
S\bn
ding\fof\fpolyester\fstopper.\f
S\bnding\fprocesses\fon\ffl\bt\fsurf\bces.\f
Orbital sander
On\fthese\fm\bchines\fthe\fs\bnding\fp\bper\fturns\f\bnd\foscill\btes.\f
Adv\bnt\bge:\f
\f
t
em
1
2
3
-
-
-
-
-
-
-
-
-
-
-
-
-
- \f\f
Part Number
-
-
-
Стр. 6 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su
Page 4314 of 4402
E\bsy\fto\fh\bndle\f\bnd\fgood\fs\bnding\fpower.\f
Minim\bl\fhe\bt\fdevelopment.\f
Dis\bdv\bnt\bge:\f
No
t\fsuit\bble\ffor\fs\bnding\fstopper\fon\ffl\bt\fsurf\bces.\f
Smooth\fguid\bnce\fimport\bnt,\fotherwise\fs\bnding\fm\brks\fwill\foccur.\f
Applic\btion:\f
S\bn
ding\fof\fp\bint\fl\byers.\f
Well\fsuited\ffor\ffin\bl\fprep\br\btion\fof\f\b\fprimer.\f
NOTE:\fComply\fwith\fthe\fm\bnuf\bcturer's\frecommend\btions\fwhen\fsetting\fthe\forbit\bl\fs\bnder.\f
On
\fthe\forbit\bl\fs\bnder,\fstroke\fsettings\fof\f\bpprox.\f3\fmm
\ffor\ffine\fs\bnding\fwork\f\bnd\f\bpprox.\f5\f
-\f7\fmm\ffor\fco\brse\fs\bnding\fwork\fh\bve\fbeen\fest\bblished.\f
Polishing and finishing tools
The\fterm\fpolishing\fin\fthe\fcontext\fof\fp\bint\frep\birs\fme\bns\fthe\felimin\btion\fof\fp\bint\ffl\bws\f\bnd\f
high\fshine\fpolishing\fof\fneighboring\fp\brts.\f
During\fpolishing\fthe\ffine\fs\bnded\fsurf\bce\fis\freturned\fto\f\b\fhigh\fshine\fusing\f\b\fspeci\bl\f\bbr\bsive\f
polish.\f
Before\fthe\f\bctu\bl\fpolishing,\f\bll\ffl\bws\fin\fthe\fp\bint\fsurf\bce\fmust\fbe\fremoved\f\bnd\fthe\ffollowing\f
working\fprocedures\fmust\fbe\f\bdhered\fto:\f
Thoroughly\fcle\bn\fthe\fvehicle.\f\f
Remove\fspr\by\fmist\ffrom\f\bll\fsurf\bces.\f\f
S\bnd\fout\f\bnd\fpolish\fp\brticle\finclusions.\f\f
S\bnd\fdown\fp\bint\fruns\f\bnd\fpolish\fthem\fout.\f\f
Ex\bmine\fthe\fex\bctness\fof\fthe\fcolor\fm\btch\fin\fd\bylight.\f\f
Remove\fm\bsking\fedges.\f\f
Remove\fs\bnding\fw\bter,\fs\bnding\fdust\f\bnd\fpolish\fresidues.\f
After\fthe\fpolishing\fprocess\fthe\fresults\fmust\fbe\ftested\fusing\f\b\fspeci\bl\ftest\fspr\by.\f
\fn
frared drying technology
The\fdrying\fprocess\fin\f\b\fp\binting/drying\fc\bbin\foccurs\fthrough\fhe\bt\fconduct\bnce\f
(convection).\fWhen\f\bn\finfr\bred\fdryer\fis\fused,\fthe\fdrying\fprocess\fis\fthrough\fhe\bt\fr\bdi\btion.\f\f
The\finfr\bred\fr\bys\fpenetr\bte\fthe\f\bir\f\bnd\fthe\fp\bint\fl\byer\fwithout\fw\brming\fthem.\fBec\buse\fthe\f
infr\bred\fr\bys\f\bre\freflected\ffrom\fthe\fsteel\fp\bnel,\fthe\fp\bint\fco\bt\fis\fw\brmed\ffrom\fthe\finside\f
outw\brds.\f\f
Adv\bnt\bges\fof\finfr\bred\fdrying:\f
The\fdrying\fprocess\foccurs\ffrom\fthe\finside\fto\fthe\foutside.\f\f
The\fdrying\ftime\fis\fshorter\fth\bn\ffor\fw\brm\f\bir\fsystems.\f\f
Bec\buse\fthe\finfr\bred\fdryer\fconsists\fof\fsever\bl\fc\bssettes\fwhich\fc\bn\fbe\fswitched\fon\f
in
dependently,\fthe\fdrying\f\bre\b\fc\bn\fbe\foptim\blly\fcontrolled.\f\f
Independent\fof\fthe\fm\bnuf\bcturer's\finstructions,\fp\by\f\bttention\fto\fthe\ffollowing:\f -
-
-
-
-
-
\f\f
Стр. 7 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su
Page 4315 of 4402
Fl\bsh-off\ftime\fof\fthe\fp\bint\fbefore\fswitching\fon\fthe\finfr\bred\fdryer.\f\f
Dist\bnce\fbetween\fthe\finfr\bred\fdryer\f\bnd\fthe\fsurf\bce.\f\f
Dur\btion\fof\fthe\firr\bdi\btion.\f
The\fmost\fcommon\fuse\fof\fthe\finfr\bred\fdryer\fis\fto\fdry\fstopper\f\bnd\fprimers.\fThe\fw\bit\ftime\f
be
tween\fthe\fjob\fsteps\fis\fshortened\fwithout\fh\bving\fto\fuse\fthe\fp\binting/drying\fc\bbin.\f\f
The\fp\binting/drying\fc\bbin\fc\bn\fthen\fbe\fused\fexclusively\ffor\f\bpplic\btion\f\bnd\fdrying\fof\f
topco\bt.\f
There\f\bre\ftwo\ftypes\fof\finfr\bred\fdryer:\f
Infr\bred\fdryer\fwith\fshort\fw\bvelength\fr\bdi\btion.\f\f
Infr\bred\fdryer\fwith\fmedium\fw\bvelength\fr\bdi\btion.\f
As\f\bn\findic\btion,\fthe\ffollowing\fdrying\ftimes\f\bre\flisted\ffor\fsome\fm\bteri\bls\f(\bt\f80\fcm\f
d i
st\bnce):\f
NOTE:\fObserve\fthe\fm\bteri\bl\fm\bnuf\bcturer's\f\bnd\fsupplier
's\fspecific\btions.\f
Polyester\fstopper\f2\fminutes.\f\f
Spr\by\fstopper\f2\fto\f7\fminutes.\f\f
W\bter\fb\bsed\fprimer-filler\f7\fto\f9\fminutes.\f\f
Primer\f3\fto\f8\fminutes.\f\f
Top\fco\bt\f7\fto\f10\fminutes.\f
Air dryers
Th
e\f\bir\fdryer\fis\fsuit\bble\fin\fpl\bces\fwhere\fdrying\fneeds\fto\fbe\fdone,\fbut\fwithout\fgre\bt\foutl\by\f
(p\binting/drying\fc\bbin\for\finfr\bred\fdryer).\f\f
NOTE:\fAir\ffrom\fthe\fcompressor\fis\foften\ftoo\fcold\ffor\fe f
fective\fdrying.\f\f
Air\fdryers\fuse\fthe\fventuri\feffect\fto\fblow\fthe\fw\brm\f\bmb
ient\f\bir\fover\fthe\fp\bint\fsurf\bce\fin\f\b\f
gentle\f\bir\fflow.\f\f
Paint mixing system
Bec\buse\fof\fthe\fm\bny\fdifferent\fcolor\fv\bri\bnts,\fit\fis\fnow\fseldom\fpossible\fto\fstore\f\bll\fcolor\f
sh\bdes\f\bs\fre\bdy-m\bde\fmixtures.\f\f
For\fthis\fre\bson,\fvehicle\fm\bnuf\bcturers\fm\bke\fthe\fmixture\fproportions\fof\ftheir\fp\bints\f
\bv\bil\bble\f\bs\fcolor\fcodes.\fThe\frequired\fcolor\fsh\bde\fc\bn\fbe\fobt\bined\ffrom\fthe\fp\bint\fmixing\f
system\fusing\fthis\fcolor\fcode.\f\f
All\fthe\fcolor\fcomponents\f\bre\fcombined\f\bccording\fto\ftheir\fproportions\fby\fweight\fusing\f\b\f
precise\fcomputer\fsc\bles\fto\fproduce\f\b\ffinished\fcolor\fsh\bde.\f
Painting cabin
The\f\bir\frequirement\fin\f\b\fp\binting\fc\bbin\fis\fl\brge.\fThe\foutside\f\bir\fwhich\fis\fdr\bwn\fin\fmust\fbe\f
p\bssed\fthrough\ffiltering\f\bnd\fw\brming\fequipment.\fThis\fp\brticul\brly\f\bpplies\fduring\fcolder\f
times\fof\fthe\fye\br\f\bnd\fespeci\blly\ffor\fcombined\ftypes\fof\fbuilding\fwhere\fthe\fp\binting\fc\bbin\fis\f \f\f
Стр. 8 из
9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su
Page 4316 of 4402
\blso\fused\f\bs\f\b\fdrying\fc\bbin.\f
It\fis\fprim\brily\fused\fto\fkeep\fthe\f\bir\ffree\fof\fdust.\fAt\fthe\fs\bme\ftime,\fexplosive\fsolvent-\bir\f
mixture\fconcentr\btions\f\bre\fprevented\f\f
NOTE:\fV\bcuum\fwill\fle\bd\fto\fcont\bmin\btion\fof\fthe\fnewly\f\b
pplied\fp\bint.\fThe\foutside\f\bir\fflows\f
through\fdoor\fg\bps,\fw\bll\fjoints\f\bnd\fother\fopenings\f\bnd\f\bs\fit\fdoes\fso,\fbrings\fdust\fdeposits\f
with\fit.\f\f
The\f\bir\fsupply\fqu\bntity\fdepends\fon\fthe\fsize\fof\fthe\fp\bi
nting\fsp\bce\f\bnd\fthe\fqu\bntity\fof\f
extr\bcted\f\bir.\fEnough\f\bir\fmust\fbe\fsupplied\fto\fc\buse\fpositive\fpressure\fin\fthe\fp\binting\fsp\bce.\f
An\f\bir\fextr\bction\f:\f\bir\fsupply\fr\btio\fof\f\bbout\f1\f:\f1.05\fis\fsufficient.\f
The\ffilters\fshould\fh\bve\f\b\fdust-remov\bl\fgr\bde\fof\fnot\fless\fth\bn\f99.8%\f\bnd\fmust\f\blw\bys\fbe\f
kept\fcle\bn.\f
It\fis\fespeci\blly\fimport\bnt\fth\bt\fthe\f\bir\fsupply\fdoes\fnot\fc\buse\fstrong\f\bir\fcurrents\fin\fthe\f
p\binting\fc\bbin.\fIf\fnot,\fthe\ffollowing\fproblems\fcould\foccur:\f
P\bint\fcont\bmin\btion\fc\buse\fby\fp\bint\fmist,\fwhich\fpersists\fin\f\bir\feddies\f\bnd\fgr\bdu\blly\ff\blls\f
on
\fthe\ffresh\fp\bintwork.\f\f
Flow\fproblems\fin\fthe\fp\bint\fbec\buse\fof\fthe\fhigh\fspeed\fof\fthe\f\bir,\fc\busing\fthe\fp\bint\fto\f
th
icken\fvery\fquickly\fon\fthe\fsurf\bce.\f\f
Loss\fof\fgloss\f\bnd\fwrinkle\fform\btion\fbec\buse\fthe\fsurf\bce\fdries\ftoo\ff\bst.\f\f
P\binter\fdisturb\bnce\fwhile\fworking.\f
In\fmodern\fp\bint\fc\bbins\fthe\f\bir\fsupply\fis\fprovided\ffrom\fthe\fcomplete\fsurf\bce\fof\fthe\fceiling.\f
Th
e\f\bir\fspeed\fshould\fbe\f0.3\fm/sec\f(me\bsured\fin\fthe\funrestricted\fcross-section\fof\fthe\fspr\by\f
c\bbin).\fAt\fthe\fs\bme\ftime,\fthe\f\bir\fin\fthe\fc\bbin\fshould\fch\bnge\f\bbout\f350\ftimes\fper\fhour.\f
Air\fextr\bction\fis\fbest\f\bchieved\fthrough\fextr\bction\fch\bnnels\fin\fthe\ffloor\fof\fthe\fp\binting\fc\bbin.
\f
NOTE:\fRefer\fto\fthe\fm\bnuf\bcturer's\fspecific\btions\ffor\fthe\foper\bting\finstructions,\fs\bfety\f
instructions\f\bnd\fnotes\fon\fthe\fm\binten\bnce\fof\f\b\fp\bint\fc\bbin.\f\f
Smooth\fw\blls\fin\fthe\fp\bint\fc\bbin\fshould\fprevent\fdust\fde
posits.\fRegul\br\fcle\bning\fis\fnecess\bry\f
however.\f
Speci\bl\fe\bsily\fw\bshed\f\bdhesive-bonding\fp\bint\fc\bn\fbe\f\bpplied\fto\fthe\fw\blls\fto\fprotect\fthe\f
c\bbin\ffrom\fp\bint\fmist.\f
Стр. 9 из 9
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468095&gui...procarmanuals.com
http://vnx.su
Page 4317 of 4402
Paint - \beneral \fnformation - Refinishing
MaterialsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
The manufacturer's instructions must always be followed when dealing with all
ma
terials! The\finform\btion\fgiven\fin\fthe\ffollowing\ftext\fis\fd\bt\b\fwhich\fis\findependent\fof\fthe\f
m\bnuf\bcturer,\f\bnd\fit\fshould\fonly\fbe\fused\f\bs\f\bn\findic\btion.\f
Stopper materials
1-component\fnitro-combin\btion\fstopper\f\f
2-component\fpolyester\fstopper\f\f
2-component\fpl\bstic\fstopper\f
Use\fsuit\bble\fprimer\fto\fprotect\ffrom\fcorrosion\f\bre\bs\fwhich\fh\bve\fbeen\fs\bnded\fb\bre\fbefore\f
\b p
plying\fstopper.\f\f
1-component nitro-combination stopper
Nitro-combination stopper has mostly been superseded by 2-component polyester
st
opper. \f
F\bst\fdrying\ffine\fstopper\ffor\fthe\fsmoothing\fof\firregul\brities.\f\f
The\fworking\fproperties\fof\f1-component\fnitro-combin\btion\fstopper\fc\bn\fbe\fimproved\fby\fthe\f
\bddition\fof\fnitro\fthinners.\f\f
Drying\ftime\fincre\bses\fwith\fthickness\fof\fthe\fl\byer.\f
2-component polyester general stopper
CAUTIONS:\f
Do
\fnot\fexceed\fthe\fqu\bntity\fof\fh\brdener\fspecified\fby\fthe\fm\bnuf\bcturer,\fexcess\f
peroxide\fc\bn\fc\buse\fst\bining\fof\fthe\fp\bint\ftop\fco\bt.\f
Mix\fthe\fstopper\fb\bse\f\bnd\fthe\fh\brdener\fwell\fto\f\bvoid\f\b\fm\brble-like\feffect.\f
Check\fth\bt\fthe\fm\bnuf\bcturer\fpermits\fuse\fon\fthe\fsubstr\b
te\fto\fwhich\fit\fwill\fbe\f\bpplied.\f
2-component\fpolyester\fstopper\fis\f\bv\bil\bble\fin\fco\brse\f\bnd\ffine\fgr\bdes.\fThe\fco\brse\fstopper\f
c\bn\fbe\fused\ffor\fvery\funeven\f\bre\bs\f\bnd\fsurf\bces\f\bnd\ffine\fstopper\for\fspr\by\fstopper\fshould\f
be\f\bpplied\f\bfterw\brds.\f\f
Applicati\bn1-c\b\fp\bnent nitr\b-c\b\fbinati\bn st\bpper
L\byer\fthicknessM\bx.\f80\fµm
Drying\ftimeup\fto\f2\fhours\f\bt\f20°C
S\bndP240\f-\fP400
Applicati\bn2-c\b\fp\bnent p\blyester c\barse st\bpper
UseRough\fequ\bliz\btion\fof\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f4\f-\f6\fminutes
Drying20°C\f\bpprox.\f12\fminutes\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f4\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f5\f-\f10\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150
Applicati\bn2-c\b\fp\bnent p\blyester fine st\bpper
UseEqu\bliz\btion\fof\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f4\f-\f6\fminutes
Стр. 1 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468096&gui...procarmanuals.com
http://vnx.su
Page 4318 of 4402
2-component\fpolyester\ffine\fstopper\fshould\f\blw\bys\fbe\f\bpplied\f\bfter\f2-component\fpolyester\f
gl\bss\ffiber\fstopper.\f
*\fnfrared drying may adversely affect adhesion, therefore check the
manufacturer's instructions.\f
Pl\bstic\fstopper\fh\bs\f\b\fvery\fgre\bt\ftendency\fto\fshrink\fb\bck,\fso\fth\bt\fthe\fedge\fof\fthe\fstopper\f
rep\bir\fbecomes\fvisible.\f\f
Pl\bstic\fstoppers\f\bre\fflexible\f\bnd\funivers\blly\f\bpplic\bble\fon\f\bll\ftypes\fof\fpl\bstic\f(except\ffor\f
pure\fPE\f\bnd\fPP,\fthese\f\bre\fpl\bstics\fwhich\fc\bnnot\fbe\fp\binted).\fThe\fm\bnuf\bcturer's\f
instructions\fmust\fbe\fvery\fex\bctly\ffollowed\fin\forder\fth\bt\fno\f\bdhesion\fproblems\foccur.\fA\f
speci\bl\fpl\bstic\fetch\fprimer\fis\fspecified\ffor\fsome\fm\bteri\bls.\f
Primers
Drying20°C\f\bpprox.\f12\fminutes\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f4\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f5\f-\f10\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP240
Applicati\bn2-c\b\fp\bnent p\blyester glass fiber st\bpper
UseEqu\bliz\btion\fof\funevenness;\fblending\fin\fof\fvehicle\fextensions;\frep\bir\fof\fGRP\f components\f
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f4\f-\f6\fminutes
Drying20°C\f\bpprox.\f12\fminutes\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f4\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f5\f-\f10\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150
Applicati\bn2-c\b\fp\bnent p\blyester spray st\bpper
UseEqu\bliz\btion\fof\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f25\f-\f30\fminutes
L\byer\fthickness200\fµm\for\f4\f-\f8\fspr\by\fp\bsses
Drying20°C\f\bpprox.\f3\fhours\f
Short\fw\bvelength\finfr\bred\f\bpprox.\f10\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f15\f-\f20\fminutes
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150;\ffine\fs\bnd\f-\fP280
Applicati\bn2-c\b\fp\bnent plastic st\bpper f\br flexible ther\f\bplastic
UseEqu\bliz\btion\fof\fscr\btches\for\funevenness
H\brdener\fqu\bntity\bpprox.\f3\f-\f5%
Working\ftime\bpprox.\f25\f-\f30\fminutes
Drying20°C\f\bpprox.\f15\f-\f30\fminutes\f
60°C\f\bpprox.\f15\fmin
(Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes)*
(Medium\fw\bvelength\finfr\bred\f\bpprox.\f8-10\fminutes)*
S\bnding\ftoolEccentric,\fs\bnding\fdisk\fby\fh\bnd
Gr\bdeP80\f-\fP150;\ffine\fs\bnd\f-\fP280
Applicati\bn1-c\b\fp\bnent pri\fer
UseIsol\btion\fof\fb\bre\fs\bnded\f\bre\bs.
Spr\by\fgunHVLP\f1.3\fmm
Spr\by\fpressure2.0\fb\br
Drying20°C\f\bpprox.\f15\f-\f20\fminutes\f
Стр. 2 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468096&gui...procarmanuals.com
http://vnx.su
Page 4319 of 4402
HS primer filler and HS tinted filler Note:\f
Primer\ffiller\fis\f\bv\bil\bble\f\bs\f1-component\f\bnd\f2-component\fw\bter\fb\bsed\f\bnd\fsolvent\f
b\bs
ed\fforms.\f\f
1-component\fproducts\f\bre\fonly\fsuit\bble\ffor\fisol\btion\fof\fs\bnded\fthrough\fb\bre\f\bre\bs\f\bnd\f
ne
w\fp\binting.\f\f
W\bter\fb\bsed\fproducts\f\bre\f\blso\fused\ffor\fthe\fskinning\fof\fthermopl\bstics\f\bnd\fsubstr\btes\f
wh
ich\f\bre\fsensitive\fto\fsolvents.\f\f
Tinted\ffillers\fc\bn\fbe\findividu\blly\fm\btched\fto\fthe\ftop\fco\bt\fcolor\f\bnd\ftherefore\ffind\fuses\fin\f
ef
fect\fp\bints\f\bnd\fp\bints\fwith\fpoor\fcovering\fpower.\f\f
Use\fdry\fs\bnd\for\fwet\fs\bnd\ffiller\f\bccording\fto\f\bpplic\btion\fin\forder\fto\f\bvoid\funnecess\bry\f
s\bn
ding\fwork.\f\f
On\fcritic\bl\fsubstr\btes\fthe\fuse\fof\fepoxy\fresin\fb\bse\ffiller\fis\frecommended\fin\forder\fto\f\bvoid\f
\bdh
esion\fproblems.\f
* \fn order to avoid boiling out, drying should be performed slowly. \f
P
aint
The\fb\bse\f\bnd\fthe\fcle\br\fl\bcquer\fmust\fbe\fm\btched\fto\fone\f\bnother.\f
The\fb\bse\fp\bint\fmust\fbe\fdried\fm\btt\fbefore\fthe\fcle\br\fl\bcquer\fis\f\bpplied.\f
60°C\f\bpprox.\f10\fmin
Co\bt\f\bpplic\btionWet\fon\fwet,\fno\fintermedi\bte\fs\bnding
Applicati\bn2-c\b\fp\bnent pri\fer
UseCorrosion\fprotection\f\bnd\fbonding\f\bgent\f(steel\fsheet,\fzinc\fco\bted\fsteel\fsheet,\f \bluminum)
Spr\by\fgunHVLP\f1.3\fmm
Spr\by\fpressure2.0\fb\br
Drying20°C\f\bpprox.\f15\f-\f20\fminutes\f
60°C\f\bpprox.\f10\fmin
Co\bt\f
\bpplic\btionWet\fon\fwet,\fno\fintermedi\bte\fs\bnding
Applicati\bnHS pri\fer filler and HS tinted filler
UseEqu\bliz\btion\fof\funevenness,\fedge\fzones,\fs\bnding\fscores
Spr\by\fgunHVLP\f1.6\f-\f1.9\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness50\f-\f70\fµm\fto\f150\fµm\fpossible
Drying20°C\f\bpprox.\f2.5\fhours\f
(60°C\f\bpprox.\f25\fmin)*
(Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes)*
(Medium\fw\bvelength\finfr\bred\f\bpprox.\f10-15\fminutes)*
Co\bt\f\bpplic\btionWet\fon\fwet,\fno\fintermedi\bte\fs\bnding
Applicati\bnWater based paint
UseTwo\fl\byer\fmet\bllic\feffect\fp\bint\f\bnd\fUni-p\bint\ffinishes
Spr\by\fviscosityAt\f20°C\f18\f-\f20\fs
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness15\f-\f20\fµm
Drying20°C\f\bpprox.\f2.5\fhours\f
60°C\f\bpprox.\f25\fmin
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Co\bt\f\bpplic\btionWet\fon\fwet
Ventil\btion\ftime\bpprox.\f5\fminutes
Стр. 3 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468096&gui...procarmanuals.com
http://vnx.su
Page 4320 of 4402
Applicati\bn2-c\b\fp\bnent HS clear lacquer
UseGloss\fproviding\fprotective\fco\bt\ffor\fb\bse\fco\bt\fsubstr\bte
Spr\by\fviscosityAt\f20°C\f18\f-\f20\fs
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying20°C\f\bpprox.\f10\fhours\f
60°C\f\bpprox.\f30\fmin
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bn2K HS Uni t\bp c\bat
UseColor\f\bnd\fgloss\fproviding\fp\bint\fl\byer
Spr\by\fviscosityAt\f20°C\f20\f-\f22\fs
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\fb\br\f-\f3.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying20°C\f\bpprox.\f8\fhours\f
60°C\f\bpprox.\f30\fmin
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-15\fminutes
Стр. 4 из 4
06.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G468096&gui...procarmanuals.com
http://vnx.su