FORD GALAXY 2006 Service Repair Manual

11. Re\br\ffloor\fp\bnel\f(shown\ffrom\fbelow)\f1. Bend\fover\fthe\fmet\bl\ft\bb\f\bnd\fresist\bnce\f
spot\fweld.\f
2. Resist\bnce\fspot\fweld.\f
12. Re\br\ffloor\fp\bnel\f(shown\ffrom\fbelow)\f 1. Bend\fover\fthe\fmet\bl\ft\bb\f\bnd\fresist\bnce\fspot\fweld.\f
2. Resist\bnce\fspot\fweld.\f
\f
\f\f
\f\f
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Rear En\b Sheet \fetal Repairs - Rear Si\be
\fember SectionS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
General Equipment
Removal
I n

stallation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\b n

d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
Me\bsurement\for\f\blignment\f\bngle\fsystem
1.Replacement parts \f

Side\fmember\fsection\bl\fp\brt\f

Longitudin\bl\fmember\ffl\bnge\fpl\bte\f

Exh\bust\fbr\bcket\f

D-pill\br\fgusset\fpl\bte\f
1.

Gener\bl\fNotes\f
Remove\fthe\ffollowing\fcomponents\fbefore\f
st

\brting\fthe\frep\birs:\fre\br\fp\bnel\fwith\f
reinforcement\f\bnd\flugg\bge\fcomp\brtment\f
floor\fp\bnel\f(p\brti\bl\frepl\bcement).\f
2. NOTE:\fThe\fcut\floc\btion\fm\by\fv\bry\fdepending\f
up

on\fthe\fextent\fof\fthe\fd\bm\bge.\f
Re\br\fside\fmember\f
Cut\floc\btion.\f
1. N

OTE:\fFit\fthe\flongitudin\bl\fmember\ffl\bnge\f
p l

\bte\fusing\fthe\fstr\bightening\f\bngle.\fInsert\f
\bnd\ffit\fthe\fside\fmember.\f
Re\br\fside\fmember\f 1.
Continuous\fMIG\fweld\fse\bm.\f
2. Resist\bnce\fspot\fweld.\f
\f
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2.NOTE:\fPosition\fthe\fexh\bust\fbr\bcket\f\bnd\fthe\f
D-
pill\br\fgusset\fpl\bte\fon\fthe\flongitudin\bl\f
member\f\bnd\fsecure.\f
Exh\bust\fbr\bcket\f\bnd\fD-pill\br\fgusset\fpl\bte\f
Resist\bnce\fspot\fweld.\f
\f
\f
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Paint - \beneral \fnformation - Specifications
Because the supply of paint materials to the dealer workshops has been handed over to paint suppliers, the specifications for these materials are not given in the table.
Descrip\bion
Underbod\b prote\ftion
Anti-\forrosion wax
Cavit\b wax
Profiled but\bl seal
Weld primer
Clin\fhed flange prote\ftion
Seam sealing \fompound
Bod\b sealing \fompound
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Paint - \beneral \fnformation - Description
and Usage of Paint LiteratureS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
Vehicle\fp\bints\f\bre\fsubject\fto\fsevere\fdem\bnds\fc\bused\fby\fextern\bl\finfluences.\fMoisture,\f\bir-
bo

rne\fdeposits\fin\fthe\fform\fof\fv\brious\fchemic\bls\f\bnd\fUV\flight\fconst\bntly\f\bffect\f\b\fp\bint\f
surf\bce.\fFurthermore,\fmech\bnic\bl\fd\bm\bge\foccurs\fthrough\fgrit,\fstones\f\bnd\fs\bnd.\fBird\f
droppings,\finsect\fresidues,\fpollen\f\bnd\ftree\fs\bp\f\blso\f\btt\bck\fthe\fp\bint\fsurf\bce.\f\f
The\fpresent\fliter\bture\fnot\fonly\finforms\fthe\fspeci\blist\f\bbout\fcurrent\frep\bir\fp\binting\f
techniques,\fbut\f\blso\fprovides\ftips\f\bnd\finstructions\fon\fmodern\f\bnd\feconomic\bl\frep\bir\f
processes.\f\f
High\fqu\blity\fbodywork\fp\bints\frequire\fthe\fuse\fof\fthe\fmost\fmodern\ftechnologies\f\bnd\fregul\br\f
upd\bting\fof\fthe\ftechnici\bn's\fknowledge\fof\fp\binting\ftechniques,\fbec\buse\fof\fthe\fconst\bntly\f
new\fdevelopments\fin\fp\bint\ftechnology.\f
Inform\btion\f\bbout\fdifferent\fm\bteri\bls\fis\flisted\funder\fSpecific\btion.\f
Furthermore,\finform\btion\fon\fthe\ffund\bment\bl\fprinciples\fof\frep\bir\fp\binting\f\bnd\fp\bint\f
m\bteri\bls\fis\fprovided\fin\fsever\bl\fch\bpters.\fThe\fs\bfety\finstructions\findic\bte\fthe\fpossible\f
he\blth\fh\bz\brds\f\bnd\fother\fsources\fof\fd\bnger.\fThere\f\bre\f\blso\fnotes\f\bbout\ftools\f\bnd\fm\bteri\bls\f
\bs\fwell\f\bs\fon\fb\bsic\fp\binting\fmethods.\f\f
In\fthe\fmodel\fspecific\frep\bir\finstructions,\fonly\fthe\fmost\fimport\bnt\frep\bir\fsteps\for\fspeci\bl\f
fe\btures\f\bre\freferred\fto.\fDet\biled\finform\btion\fon\fthe\fgener\blly\f\bpplic\bble\fp\binting\f
procedures\fis\fgiven\fin\fthis\fp\bint\fm\bnu\bl.\f
Direct\fsupply\fof\frep\bir\fp\bints\fby\fFord\fh\bs\fbeen\fdiscontinued.\fThere\fis\fhowever\f\bn\f
\bgreement\fwith\fm\bny\fp\bint\fm\bnuf\bcturers,\fwhich\fensures\ff\bst\f\bnd\fproblem-free\fsupply\fto\f
the\fde\bler\fundert\bkings.\f\f
P\bint\fsuppliers:\f

DuPont\f\f

Gl\bsurit\f\f

PPG\f\f

Sikkens\f\f

Spies\fHecker\f\f

St\bndox\f
When\fusing\fp\binting\fm\bteri\bls,\fit\fshould\fbe\ft\bken\finto\f\bccount\fth\bt\fthe\fm\bnuf\bcturers\fh\bve\f
e x

\bctly\fm\btched\ftheir\fproducts\fbetween\fe\bch\fother.\fIn\forder\fto\f\bvoid\fqu\blity\fdefects,\f
difficulties\fin\fworking\f\bnd\flosses\fin\fcorrosion\fprotection,\fthese\fm\by\fnot\fbe\fsubstituted\fwith\f
other\fproducts.\f
NOTE:\fThe\fFord\fService\fOrg\bniz\btion\forg\bnizes\fb\bsic\f\bn
d\fmore\fin-depth\ftr\bining\fon\fmuch\f
of\fthe\fcontent\fof\fthis\fp\bint\fm\bnu\bl.\fAs\fwell\f\bs\fthe\fpr\bctic\bl\fp\brt\fof\fthe\ftr\bining,\f\b\ffurther\f
component\fis\fthe\fStudent\fInform\btion\fdocument,\fwhich\foffers\fsupplement\bry\finform\btion\f
in\fthe\fform\fof\f\b\fbrochure.\f\f
During\f\bll\fwork\fit\fmust\f\blw\bys\fbe\fensured\fth\bt\fperson\b
l\fs\bfety\f\bnd\fthe\foper\btion\bl\f
c\bp\bbility\fof\fthe\fvehicle\f\bre\fnot\fthre\btened\fby\fthe\fchoice\fof\fmethods,\ftools\f\bnd\f
components.\f\f
The\finform\btion\fgiven\fin\fthe\fdi\bgr\bms\fin\fthe\fch\bpter\f"P\bint\fD\bm\bge"\fis\fprovided\fby\fthe\f
rep\bir\fp\bint\fm\bnuf\bcturer.\f
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Paint - \beneral \fnformation - SymbolsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral
V\b

rious\fsymbols,\fsigns,\finstructions\f\bnd\fillustr\btions\f\bre\fused\fin\fthis\fliter\bture.\fW\brnings\f
\bnd\fc\butions\fh\bve\fdifferent\fme\bnings\f\bnd\frequire\fdifferent\fw\bys\fof\fproceeding.\f
Di\bgr\bmm\btic\frepresent\btions\f\bre\fprovided\fwith\finstruction\bl\fsigns\ffor\fimproved\fcl\brity.\f
These\f\bre\fbriefly\fexpl\bined\fbelow:\f
WARNING:\fThis\fc\bption\fis\fused\fwhen\ff\bilure\fto\ffollow\f i
nstructions\fex\bctly\for\ff\bilure\fto\f
follow\fthem\f\bt\f\bll\fm\by\fresult\fin\f\b\fh\bz\brd\fto\fpersons\for\fin\fpersons\fbeing\finjured.\f
CAUTION:\fThis\fc\bption\fis\fused\fwhen\fincorrectly\ffollowing\fthe\ftest\fprocedures\for\f
instructions\for\ff\bilure\fto\ffollow\fthem\f\bt\f\bll\fcould\fle\bd\fto\fd\bm\bge\fto\fthe\fvehicle\for\f
components.\f
NOTE:\fThis\fc\bption\fis\fused\fwhen\f\bttention\fneeds\fto\fbe\fdr\bwn\fto\fspeci\bl\for\fextr\b\f
inform\btion.\f
When\fre\bding\fthis\fh\bndbook,\fyou\fwill\fcome\f\bcross\fthe\fp
oints\fWARNING,\fCAUTION\fAND\f
NOTE.\fThese\finstructions\f\bre\f\blw\bys\fgiven\fimmedi\btely\fbefore\fthe\fcorresponding\fjob\fsteps.\f
Hazardous materials designations
M\bny\f\bccidents\foccur\fbec\buse\fof\fignor\bnce.\fIn\fthe\f\bre\b\fof\fperson\bl\fhe\blth\fprotection,\fit\fis\f
p\brticul\brly\fimport\bnt\fto\fcle\brly\femph\bsize\fsources\fof\fd\bnger\f\bnd\ftheir\feffects\fon\fhum\bn\f
org\bns.\f\f
Only\fwith\fknowledge\fof\fh\bz\brdous\fm\bteri\bl\fdesign\btions\fc\bn\fit\fbe\fcert\bin\fth\bt\fthe\f
necess\bry\fprec\butions\f\bre\ft\bken\fwhen\fh\bndling\fsubst\bnces\fwhich\f\bre\fh\brmful\fto\fhe\blth.\f
NOTE:\fP\by\f\bttention\fto\fthe\fm\bnuf\bcturer's\fd\bt\b\fon\fthe \f
cont\biners\f\bnd\fgiven\fin\fthe\fS\bfety\f
D\bt\b\fSheet.\f
H\bz\brdous\fm\bteri\bl\fsymbols\f
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\f\fDescription
Very\fpoisonous,\fT+\f(extremely\ftoxic),\fsm\bll\fqu\bntities\fc\bn\fbe\ff\bt\bl.\f
Poisonous,\fT\f(toxic),\fc\buses\fserious\fd\bm\bge\fto\fhe\blth\f\f
Corrosive,\fC\f(corrosive),\fdestroys\fliving\ftissue.\f
H\brmful\fto\fhe\blth,\fXn\f(noxious).\f
Irrit\bnt,\fXi\f(irrit\bnt),\fc\bn\fc\buse\finfl\bmm\btion.\f
Explosive\f
Highly\ffl\bmm\bble,\fF+\f(extremely\ffl\bmm\bble),\f\blre\bdy\ffl\bmm\bble\f\bt\f
temper\btures\fbelow\f0°\fC.\f\f
Fl\bmm\bble,\fF\f(fl\bmm\bble),\fforms\f\b\ffl\bmm\bble\fmixture\fwith\f\bir.\f\f
Oxidizing,\fO\f(oxidizing),\fre\bcts\fwith\fcombustible\fsubst\bnces.\f\f
As\fwell\f\bs\fthe\fd\bnger\fsymbols,\fthere\fis\fmore\fcomprehensive\fm\bnuf\bcturer's\finform\btion\fto\f
be
\ffound\fon\fthe\fcont\biners\f\bnd\fin\fthe\fS\bfety\fD\bt\b\fSheets,\f\bnd\fyou\fmust\fp\by\f\bttention\fto\f
this\finform\btion.\f
\fnstructions on measures to be taken for personal protection.
As\fwell\f\bs\fthe\finform\btion\f\bbout\fsources\fof\fd\bnger,\fthere\f\bre\fm\bnd\btory\finstructions\fwhich\f
dr\bw\fyour\f\bttention\fto\fthe\fperson\bl\fprotection\fme\bsures\fto\fbe\ft\bken.\f\f
M\bnd\btory\fsymbol\f\f \ftem
1
2
3
4
5
6
7
8
9
\f
Part Number -
-
-
-
-
-
-
-
-
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\f\fDescription
Bre\bthing\fprotection\fmust\fbe\fworn\f
Eye\fprotection\fmust\fbe\fworn\f
E\br\fprotection\fmust\fbe\fworn\f
Protective\fgloves\fmust\fbe\fworn\f
Protective\ffootwe\br\fmust\fbe\fworn\f
\fcons
S o

\fth\bt\fthe\fnecess\bry\finform\btion\ffor\foptim\bl\fh\bndling\fis\fcle\br,\fun\bmbiguous\f\bnd\fc\bn\fbe\f
quickly\funderstood,\fthe\fle\bding\fp\bint\fm\bnuf\bcturers\fh\bve\f\bgreed\f\b\fst\bnd\brd\fsymbolic\f
l\bngu\bge.\fL\bngu\bge\findependent\frepresent\btions\fin\fthe\fform\fof\ficons\fprovide\fh\bndling\f
instructions\fwhich\f\bre\fsupplemented\fwith\fqu\bntity\for\ftime\finform\btion.\f\f
Pretre\btment\f
\f\f
Description
Cle\bn\f
S\bnd\f
Mix\f \ftem
1
2
3
4
5
\f t

em
1
2
\f
Part Number -
-
-
-
-
\f\f
Part Number-
-
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\f\fDescription
2\fcomponent\fmixture\f
3\fcomponent\fmixture\f
Use\f\b\fme\bsuring\frod\f
Addition\fof\fh\brdener\f
Addition\fof\f\bdditives\f
Process\f
\f\f
Description
Flow-be\bker\fspr\by\fgun\f
Suction-be\bker\fspr\by\fgun\f
\ftem
1
2
3
4
5
\ftem 1
2
\f
Part Number -
-
-
-
-
\f
Part Number-
-
-
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Spr\by\fp\bsses\f
Filler\f
Co\bt\f
Underbody\fprotection\fspr\by\fgun\f
Dry\f
\f\f
Description
Ventil\bte\f
Drying\ftime\f
Drying\ftime\fwith\finfr\b-red\fdryer\f
Further\fprocessing\f
\f\f
Description
H\bnd\f\bbr\bde\f(wet)\f
H\bnd\f\bbr\bde\f(dry)\f
Eccentric\fs\bnder\f(wet)\f
Eccentric\fs\bnder\f(dry)\f
Oscill\bting\fs\bnder\f(wet)\f
Oscill\bting\fs\bnder\f(dry)\f
Store\f 3
4
5
6
\f t

em
1
2
3
\ftem 1
2
3
4
5
6 -
-
-
\f\f
Part Number-
-
-
\f
Part Number-
-
-
-
-
-
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