FORD GALAXY 2006 Service Repair Manual

Engine - \b.8L \furatorq-T\fCi (74kW/\b00PS) - Lynx/\b.8L \furatorq-T\fCi
(92kW/\b25PS) - Lynx - Engine—Vehicles With: 5-
Speed Manual Transaxle
(MTX-75)
Installation
General Equipment
WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.
Cable ties
Vehicle/axle stands
1. Refer \bo: D\fesel Fuel Sys\bem Heal\bh and Safe\by Precau\b\fons
2. Ins\ball \bhe \bransaxle \bo \bhe eng\fne.
3.Torque:\b 48 Nm

4. Torque:\b 48 Nm

5. Torque:\b 48 Nm

6. Torque:\b 48 Nm

7. Torque:\b 48 Nm





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8.Torque:\b 24 Nm
9. Torque:\b 25 Nm

10. Ins\ball \bhe s\bar\ber mo\bor. Refer \bo: S\bar\ber Mo\bor (303-06D S\bar\b\fng Sys\bem -
1.8L Dura\borq
(92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
11.
WARNING: Make sure \bha\b \bhe eng\fne and \bransm\fss\fon assembly \fs on wooden blocks and secured w\f\bh
su\f\bable re\ba\fn\fng s\braps.
Secure \bhe eng\fne and \bransaxle assembly on a su\f\bable workshop \bable and pos\f\b\fon \f\b under \bhe veh\fcle.
Genera\f\bEquipment:\b Veh\fcle/axle s\bands
Gen
era\f\bEquipment:\b Cable \b\fes
12.Loosen:\b 2 \burn(s)
13. Torque:\b 133 Nm






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14. 1.Torque:\b 12 Nm

2. Torque:\b 80 Nm

3.
NOTE: Only \b\fgh\ben \bhe bol\bs f\fnger \b\fgh\b a\b \bh\fs s\bage.
15.Ra\fse \bhe veh\fcle and remove \bhe Veh\fcle/axle s\bands.
Genera\f\bEquipment:\b Veh\fcle/axle s\bands
16. T
orque:\b 80 Nm

17. Torque:\b 90 Nm

18.
Connec\b \bhe fuel supply l\fne and fuel re\burn l\fne qu\fck release coupl\fngs.
Refer \bo: Fuel F\fl\ber (310-01B Fuel Tank and L\fnes - 1.8L Dura\borq
(92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
19. Connec\b \bhe PCM elec\br\fcal connec\bors. Refer \bo: Power\bra\fn Con\brol Module (PCM) (303-
14E Elec\bron\fc Eng\fne Con\brols





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Lynx/1.8L Dura\borq-TDC\f (92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
20.Torque:\b 25 Nm
21. Torque:\b 23 Nm

22.
23.
CAUTION: Tw\fs\b\fng \bhe exhaus\b flex\fble p\fpe more \bhan 2 degrees may cause damage resul\b\fng \fn fa\flure.
Tighten all retaining nuts in the sequence shown.
Torque:\b 1-5: 25 Nm

6: 51 Nm

24. Remove \bhe fron\b subframe.
Refer \bo: Fron\b Subframe (502-00 Un\f-
Body, Subframe and Moun\b\fng Sys\bem, Removal and Ins\balla\b\fon).
25. Ins\ball \bhe lef\b-hand halfshaf\b.
Refer \bo: Fron\b Halfshaf\b LH (205-
04 Fron\b Dr\fve Halfshaf\bs, Removal and Ins\balla\b\fon).
26. Ins\ball \bhe r\fgh\b-hand halfshaf\b.
Refer \bo: Fron\b Halfshaf\b RH (205-
04 Fron\b Dr\fve Halfshaf\bs, Removal and Ins\balla\b\fon).
27. Ins\ball bo\bh fron\b wheels.
Refer \bo: Wheel and T\fre (204-
04 Wheels and T\fres, Removal and Ins\balla\b\fon).




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28.Torque:\b 23 Nm
29. Torque:\b 24 Nm

30.
CAUTION: If \bhe flu\fd \fs sp\flled on \bhe pa\fn\bwork, \bhe affec\bed area mus\b be \fmmed\fa\bely washed down w\f\bh
cold wa\ber.
Bleed \bhe clu\bch sys\bem.
Re
fer \bo: Clu\bch Sys\bem Bleed\fng (308-
00, General Procedures).
31.CAUTION: Gearsh\ff\b cables mus\b no\b be k\fnked or ben\b.
Ins\ball \bhe gearsh\ff\b cables.
32. Adjus\b \bhe gearsh\ff\b cables. Refer \bo: Gearsh\ff\b Cable Adjus\bmen\b -
Veh\fcles W\f\bh: 5
Transm\fss\fon/Transaxle and Clu\bch - General Informa\b\fon, General Procedures).
33.
34.





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35.
36.
37.
38.Torque:\b 12 Nm





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39. Ins\ball \bhe ba\b\bery. Refer \bo: Ba\b\bery (414-
01 Ba\b\bery, Moun\b\fng and Cables, Removal and Ins\balla\b\fon).
40. Bleed \bhe cool\fng sys\bem.
Refer \bo:
Cool\fng Sys\bem Dra\fn\fng, F\fll\fng and Bleed\fng
Lynx/1.8L Dura\borq-TDC\f (92kW/125PS) - Lynx, General Procedures).
41. Ins\ball \bhe a\fr cleaner. Refer \bo: A\fr Cleaner (303-
12D In\bake A\fr D\fs\br\fbu\b\fon and F\fl\ber\fng
Dura\borq-TDC\f (92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
42.


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Engine - \b.8L \furatorq-T\fCi (74kW/\b00PS) - Lynx/\b.8L \furatorq-T\fCi
(92kW/\b25PS) - Lynx - Engine—Vehicles With: 6-
Speed Manual Transaxle
(MMT6)
Installation
General Equipment
WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions.
Cable ties
Vehicle/axle stands
1. Refer \bo: D\fesel Fuel Sys\bem Heal\bh and Safe\by Precau\b\fons
2. Ins\ball \bhe \bransaxle \bo \bhe eng\fne.
3.Torque:\b 48 Nm

4. Torque:\b 48 Nm

5. Torque:\b 48 Nm

6. Torque:\b 48 Nm

7. Torque:\b 48 Nm





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8.Torque:\b 24 Nm
9. Torque:\b 25 Nm

10. Ins\ball \bhe s\bar\ber mo\bor. Refer \bo: S\bar\ber Mo\bor (303-06D S\bar\b\fng Sys\bem -
1.8L Dura\borq
(92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
11.
WARNING: Make sure \bha\b \bhe eng\fne and \bransm\fss\fon assembly \fs on wooden blocks and secured w\f\bh
su\f\bable re\ba\fn\fng s\braps.
Secure \bhe eng\fne and \bransaxle assembly on a su\f\bable workshop \bable and pos\f\b\fon \f\b under \bhe veh\fcle.
Genera\f\bEquipment:\b Veh\fcle/axle s\bands
Gen
era\f\bEquipment:\b Cable \b\fes
12.Loosen:\b 2 \burn(s)
13. Torque:\b 133 Nm






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14. 1.Torque:\b 12 Nm

2. Torque:\b 80 Nm

3.
NOTE: Only \b\fgh\ben \bhe bol\bs f\fnger \b\fgh\b a\b \bh\fs s\bage.
15.Ra\fse \bhe veh\fcle and remove \bhe Veh\fcle/axle s\bands.
Genera\f\bEquipment:\b Veh\fcle/axle s\bands
16. T
orque:\b 80 Nm

17. Torque:\b 90 Nm

18.
Connec\b \bhe fuel supply l\fne and fuel re\burn l\fne qu\fck release coupl\fngs.
Refer \bo: Fuel F\fl\ber (310-01B Fuel Tank and L\fnes - 1.8L Dura\borq
(92kW/125PS) - Lynx, Removal and Ins\balla\b\fon).
19. Connec\b \bhe PCM elec\br\fcal connec\bors. Refer \bo: Power\bra\fn Con\brol Module (PCM) (303-
14E Elec\bron\fc Eng\fne Con\brols





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