Unt dr FORD GALAXY 2006 Service Repair Manual

How \fo use Diagnosis and Tes\fing procedures
Inspection\f\bnd\fVerific\btion\f
Visu\bl\fInspection\fCh\brts,\fSymptom\fCh\brts\f\bnd\fother\finform\btion\fch\brts\f(such\f\bs\fdi\bgnostic\f
routines)\for\fsupplement\ftest\fprocedures\fwith\ftechnic\bl\fspecific\btions\fwill\fn\bvig\bte\fthe\fuser\f
to\f\b\fspecific\ftest\fprocedure.\f
Symptom\fCh\brt\f
The\fsymptom\fch\brt\findic\btes\fsymptoms,\fsources\f\bnd\f\bctions\fto\f\bddress\f\b\fcondition.\f
Pinpoint\fTests\f
For\felectric\bl\fsystems,\fpinpoint\ftest\fsteps\f\bre\fused\fto\fidentify\fthe\fsource\fof\f\b\fconcern\fin\f\b\f
logic\bl,\fstep-by-step\fm\bnner.\fPinpoint\ftests\fh\bve\ftwo\fcolumns:\fCONDITIONS\f\bnd\f
DETAILS/RESULTS/ACTIONS.\f
The\fCONDITIONS\fcolumn\fis\fused\fexclusively\ffor\fgr\bphics\f\bnd\ficons\f(with\for\fwithout\f
c\bptions)\f\bnd\fthe\fDETAILS/RESULTS/ACTIONS\fcolumn\fprovides\fdirection\fto\f\bnother\ftest\f
step\for\fspecific\fcorrective\f\bctions.\f
The\fboxed\fnumbers\findic\bte\fthe\forder\fin\fwhich\fthe\fdescribed\f\bction\fis\fto\fbe\fc\brried\fout.\f
Component\fTests\f
A\fcomponent\ftest\fis\fused\fwhen\f\b\fcomponent\fis\ftested\fin\fmultiple\fpinpoint\ftests,\for\fif\f\b\f
procedure\fis\ftoo\fcomplic\bted\fto\fbe\fform\btted\fwithin\f\b\fsingle\fp\bge\fof\fthe\fpinpoint\ftest.\f
Gr\bphics\f
Test\fgr\bphics\fshow\fthe\fme\bsurement\for\ftest\fto\fbe\fc\brried\fout\fin\f\b\ftest\fstep.\f
A\frepresent\btive\ftester\fgr\bphic\fis\fused\ffor\fvoltmeters\f\bnd\fohmmeters.\f
If\fmultiple\fme\bsurements\f\bre\fm\bde\fin\f\b\fsingle\fgr\bphic,\fthe\ftest\fle\bds\f\bre\fdr\bwn\fwith\f\b\f
solid\fline\funtil\fthe\ftest\fle\bd\fsplits\fto\findic\bte\fthe\fmultiple\fme\bsurements,\f\bt\fwhich\fpoint\f
d\bshed\flines\f\bre\fused.\f
Bre\bkout\fbox\ftype\ftesters\f\bre\frepresented\fby\f\b\fdouble\fcircle\ftest\fpin.\fTest\fpins\f\bre\fl\bbeled\f
with\fthe\fpin\fnumber.\f
\f
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General \bnforma\fion - Symbols GlossaryS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Symbols\f\bre\fused\finside\fthe\fgr\bphics\f\bnd\fin\fthe\ftext\f\bre\b\fto\fenh\bnce\fthe\finform\btion\f
di

spl\by.\f\f
Movement\fSymbols\f
Movement\fsymbols\fprovide\fdet\biled\finform\btion\fto\f\b\frequired\fcomponent\fmovement.\fThese\f
component\fmovements\fc\bn\fbe\frot\btion\bl\for\f1-3\fdimension\bl\fmovements.\f\f
\f\f
Descrip\fion
Minor\fcomponent\fmovement\fclockwise/counterclockwise\f
M\bjor\fcomponent\fmovement\fclockwise/counterclockwise\f
Component\fmovement\fto\fthe\fleft/right/up/down\f
Component\fmovement\ftow\brds/\bw\by\f
3\fdimension\bl\fcomponent\fmovement\f
2\fdimension\bl\fcomponent\fmovement\f
3\fdimension\bl\fcomponent\frot\btion\f
3\fdimension\bl\fcomponent\fcycling\f
Turn\fSymbols\f \b\fem
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Par\f Number -
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Turn\fsymbols\f\bre\fused\fto\fprovide\ffurther\finform\btion\fon\fthe\fdirection\for\f\bngle\fof\f
component\fturns.\f
\f\f
Descrip\fion
Turn\fthe\fcomponent\fclockwise\fthrough\f45°\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f45°\f
Turn\fthe\fcomponent\fclockwise\fthrough\f90°\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f90°\f
Turn\fthe\fcomponent\fclockwise\fthrough\f180°\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f180°\f
Turn\fthe\fcomponent\fclockwise\fthrough\f2\fcomplete\fturns\f
Turn\fthe\fcomponent\fcounterclockwise\fthrough\f2\fcomplete\fturns\f
Steering\fWheel\fSymbols\f
St

eering\fwheel\fsymbols\f\bre\fused\fto\fprovide\ffurther\finform\btion\fto\f\b\frequired\fsteering\f
wheel\fposition\for\fsteering\fcolumn\flock\fst\btus.\f \b\fem
1
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8
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Apply\fthe\fspecified\fchemic\bl\fwith\f\b\froller\f
Apply\fhot\fglue\fto\fthe\fspecified\fcomponent\f
Apply\fthe\fspecified\f\bmount\fof\ffluid\ffrom\fthe\ffluid\fc\bn\f
Apply\ffluid\ffrom\fthe\ffluid\fc\bn\f
Cle\bn\fthe\fspecified\fcomponent\fwith\fthe\fspecified\fm\bteri\bl\f
Apply\f\b\fbroken\fbe\bd\ffrom\fthe\fspecified\ftube\f
Apply\fthe\fspecified\fchemic\bl\ffrom\f\b\fspr\by\fc\bn\f
Apply\fthe\fspecified\flubric\bnt\fto\fthe\fspecified\fcomponent\f
Apply\fspot\fwelds\fto\fthe\fspecified\fcomponent\f
Apply\f\b\fcontinuous\fweld\fto\fthe\fspecified\fcomponent\f
H\bndle\fthe\ffluid\fusing\f\b\fsyringe\f
Extr\bct\fthe\fspecified\f\bmount\fof\ffluid\fusing\f\b\fsyringe\f
Me\bsurement\fsymbols\f
Th

e\fme\bsurement\fsymbols\f\bre\fused\fto\fshow\fwhere\fto\fme\bsure\fwhich\ftype\fof\fme\bsurement\f
to\fc\brry\fout\f\b\fprocedure\fstep.\f 7
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General \bnforma\fion - Heal\fh and Safe\fy
Precau\fionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
\bn\froduc\fion
M\b

ny\fof\fthe\fprocedures\f\bssoci\bted\fwith\fvehicle\fm\binten\bnce\f\bnd\frep\bir\finvolve\fphysic\bl\f
h\bz\brds\for\fother\frisks\fto\fhe\blth.\fThis\fsubsection\flists,\f\blph\bbetic\blly,\fsome\fof\fthese\f
h\bz\brdous\foper\btions\f\bnd\fthe\fm\bteri\bls\f\bnd\fequipment\f\bssoci\bted\fwith\fthem.\fPrec\butions\f
necess\bry\fto\f\bvoid\fthese\fh\bz\brds\f\bre\fidentified.\f
The\flist\fis\fnot\fexh\bustive\f\bnd\f\bll\foper\btions\f\bnd\fprocedures,\f\bnd\fthe\fh\bndling\fof\fm\bteri\bls,\f
should\fbe\fc\brried\fout\fwith\fhe\blth\f\bnd\fs\bfety\fin\fmind.\f
Before\fusing\f\bny\fproduct\fthe\fM\bteri\bls\fS\bfety\fD\bt\b\fSheet\fsupplied\fby\fthe\fm\bnuf\bcturer\for\f
supplier\fshould\fbe\fconsulted.\f
Acids and Alkalis
See\f\blso\fB\bttery\fAcids.\f
For\fex\bmple\fc\bustic\fsod\b,\fsulphuric\f\bcid.\f
Used\fin\fb\btteries\f\bnd\fcle\bning\fm\bteri\bls.\f
Irrit\bnt\f\bnd\fcorrosive\fto\fthe\fskin,\feyes,\fnose\f\bnd\fthro\bt.\fC\buse\fburns.\fC\bn\fdestroy\fordin\bry\f
protective\fclothing.\f
Avoid\fspl\bshes\fto\fthe\fskin,\feyes\f\bnd\fclothing.\fWe\br\fsuit\bble\fprotective\fimpervious\f\bpron,\f
gloves\f\bnd\fgoggles.\fDo\fnot\fbre\bth\fmists.\f
M\bke\fsure\f\bccess\fto\feye\fw\bsh\fbottles,\fshower\f\bnd\fso\bp\f\bre\fre\bdily\f\bv\bil\bble\ffor\fspl\bshing\f
\bccidents.\f
Displ\by\fEye\fH\bz\brd\fsign.\f
Air Bags
See\f\blso\fFire,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\fexplosive\f–\fobserve\fNo\fSmoking\fpolicy.\f
Used\f\bs\f\b\fs\bfety\frestr\bint\fsystem\fmounted\fin\fthe\fsteering\fwheel\f\bnd\fp\bssenger\fside\fof\fthe\f
instrument\fp\bnel.\f
The\finfl\btor\fcont\bins\f\b\fhigh-energetic\fpropell\bnt\fwhich,\fwhen\fignited,\fproduces\f\b\fVERY\fHOT\f
GAS\f(2500°C).\f
The\fg\bs\fgener\bnt\fused\fin\f\bir\fb\bgs\fis\fSodium\fAzide.\fThis\fm\bteri\bl\fis\fhermetic\blly\fse\bled\fin\f
the\fmodule\f\bnd\fis\fcompletely\fconsumed\fduring\fdeployment.\fNo\f\bttempt\fshould\fbe\fm\bde\fto\f
open\f\bn\f\bir\fb\bg\finfl\btor\f\bs\fthis\fwill\fle\bd\fto\fthe\frisk\fof\fexposure\fto\fSodium\fAzide.\fIf\f\b\fg\bs\f
gener\btor\fis\fruptured,\ffull\fprotective\fclothing\fshould\fbe\fworn\fwhen\fde\bling\fwith\fthe\f
spill\bge.\f
After\fnorm\bl\fdeployment,\fgloves\f\bnd\fs\bfety\fgoggles\fmust\fbe\fworn\fduring\fthe\fh\bndling\f
process.\f
Deployed\f\bir\fb\bgs\fshould\fbe\fdisposed\fof\fin\f\b\fpl\bstic\fb\bg\fin\f\bccord\bnce\fwith\floc\bl\f
regul\btions\f\bt\f\bn\f\bpproved\fchemic\bl\fw\bste\fsite.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Supplement\bl\fRestr\bint\fSystem\f(SRS)\fHe\blth\f\bnd\f
S\b f

ety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Air Condi\fioning Refrigeran\f
See\f\blso\fChlorofluoroc\brbon,\fChemic\bl\fM\bteri\bls\f
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Highly\ffl\bmm\bble,\fcombustible\f–\fobserve\fNo\fSmoking\fpolicy.\f
Skin\fcont\bct\fm\by\fresult\fin\ffrostbite.\f
Instructions\fgiven\fby\fthe\fm\bnuf\bcturer\fmust\fbe\ffollowed.\fAvoid\fn\bked\flights,\fwe\br\fsuit\bble\f
protective\fgloves\f\bnd\fgoggles.\f
If\frefriger\bnt\fcomes\finto\fcont\bct\fwith\fthe\fskin\for\feyes,\fimmedi\btely\frinse\fthe\f\bffected\f\bre\bs\f
with\fw\bter.\fEyes\fshould\f\blso\fbe\frinsed\fwith\f\bn\f\bppropri\bte\firrig\btion\fsolution\f\bnd\fshould\f
not\fbe\frubbed.\fSEEK\fMEDICAL\fASSISTANCE\fIF\fNECESSARY.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fAir\fConditioning\f(A/C)\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Adhesives and Sealers
See\f\blso\fFire,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble,\fcombustible\f–\fobserve\fNo\fSmoking\fpolicy.\f
Gener\blly\fshould\fbe\fstored\fin\fNo\fSmoking\f\bre\bs.\fCle\bnliness\f\bnd\ftidiness\fin\fuse\fshould\fbe\f
observed,\ffor\fex\bmple\fdispos\bble\fp\bper\fcovering\fbenches;\fshould\fbe\fdispensed\ffrom\f
\bpplic\btors\fwhere\fpossible;\fcont\biners,\fincluding\fsecond\bry\fcont\biners,\fshould\fbe\fl\bbeled\f
\bppropri\btely.\f Solven\f-based Adhesives/Sealers - See Solven\fs
Follow\fm\bnuf\bcturers\finstructions.\f
Wa\fer-based Adhesives/Sealers
Those\fb\bsed\fon\fpolymer\femulsions\f\bnd\frubber\fl\btexes\fm\by\fcont\bin\fsm\bll\f\bmounts\fof\f
v o

l\btile\ftoxic\f\bnd\fh\brmful\fchemic\bls.\fSkin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided\f\bnd\f\bdequ\bte\f
ventil\btion\fprovided\fduring\fuse.\f
Ho\f Mel\f Adhesives
In\fthe\fsolid\fst\bte,\fthey\f\bre\fs\bfe.\fIn\fthe\fmolten\fst\bte\fthey\fm\by\fc\buse\fburns\f\bnd\fhe\blth\f
h\b
z\brds\fm\by\f\brise\ffrom\fthe\finh\bl\btion\fof\ftoxic\ffumes.\f
Use\f\bppropri\bte\fprotective\fclothing\f\bnd\f\b\fthermost\btic\blly\fcontrolled\fhe\bter\fwith\f\b\ftherm\bl\f
cut-out\f\bnd\f\bdequ\bte\fextr\bction.\f
Resin-based Adhesives/Sealers, for example Epoxide and Formaldehyde Resin-based
Mixing\fshould\fbe\fc\brried\fout\fin\fwell\fventil\bted\f\bre\bs,\f\bs\fh\brmful\for\ftoxic\fvol\btile\fchemic\bls\f
m \b

y\fbe\frele\bsed.\f
Skin\fcont\bct\fwith\funcured\fresins\f\bnd\fh\brdeners\fc\bn\fresult\fin\firrit\btion,\fderm\btitis,\f\bnd\f
\bbsorption\fof\ftoxic\for\fh\brmful\fchemic\bls\fthrough\fthe\fskin.\fSpl\bshes\fc\bn\fd\bm\bge\fthe\feyes.\f
Provide\f\bdequ\bte\fventil\btion\f\bnd\f\bvoid\fskin\f\bnd\feye\fcont\bct.\f
Anaerobic, Cyanoacryla\fe (super-glues) and o\fher Acrylic Adhesives
M\bny\f\bre\firrit\bnt,\fsensitizing\for\fh\brmful\fto\fthe\fskin\f\bnd\frespir\btory\ftr\bct.\fSome\f\bre\feye\f
ir
rit\bnts.\f
Skin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided\f\bnd\fthe\fm\bnuf\bcturers\finstructions\ffollowed.\f
Cy\bno\bcryl\bte\f\bdhesives\f(super-glues)\fMUST\fNOT\fcont\bct\fthe\fskin\for\feyes.\fIf\fskin\for\feye\f
tissue\fis\fbonded,\fcover\fwith\f\b\fcle\bn\fmoist\fp\bd\f\bnd\fSEEK\fIMMEDIATE\fMEDICAL\fATTENTION.\f
Do\fnot\f\bttempt\fto\fpull\ftissue\f\bp\brt.\fUse\fin\fwell\fventil\bted\f\bre\bs\f\bs\fv\bpors\fc\bn\fc\buse\f
irrit\btion\fto\fthe\fnose\f\bnd\feyes.\f
For\ftwo-p\bck\fsystems\fsee\fResin-b\bsed\f\bnd\fIsocy\bn\bte\fAdhesives/Se\blers.\f
\bsocyana\fe (Polyure\fhane) Adhesives/Sealers
See\f\blso\fResin-b\bsed\fAdhesives.\f
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\bnd\fgoggles.\f
Individu\bls\fwith\fchronic\frespir\btory\fdise\bses,\f\bsthm\b,\fbronchi\bl\fmedic\bl\fproblems,\for\f
histories\fof\f\bllergic\fdise\bses\fshould\fnot\fwork\fin\for\fne\br\funcured\fm\bteri\bls.\f
The\fcomponents,\fv\bpors\for\fspr\by\fmists\fc\bn\fc\buse\fdirect\firrit\btion,\fsensitivity\fre\bctions\f\bnd\f
m\by\fbe\ftoxic\for\fh\brmful.\f
V\bpors\f\bnd\fspr\by\fmists\fmust\fnot\fbe\finh\bled.\fThese\fm\bteri\bls\fmust\fbe\f\bpplied\fwith\f
\bdequ\bte\fventil\btion\f\bnd\frespir\btory\fprotection.\fDo\fnot\fremove\fthe\frespir\btor\fimmedi\btely\f
\bfter\fspr\bying;\fw\bit\funtil\fthe\fv\bpors/mists\fh\bve\fcle\bred.\f
Burning\fof\fthe\funcured\fcomponents\f\bnd\fthe\fcured\ffo\bms\fc\bn\fgener\bte\ftoxic\f\bnd\fh\brmful\f
fumes.\fSmoking,\fn\bked\ffl\bmes\for\fthe\fuse\fof\felectric\bl\fequipment\fduring\ffo\bming\foper\btions\f
\bnd\funtil\fv\bpors/mists\fh\bve\fcle\bred\fshould\fnot\fbe\f\bllowed.\fAny\fhe\bt\fcutting\fof\fcured\ffo\bms\f
or\fp\brti\blly\fcured\ffo\bms\fshould\fbe\fconducted\fwith\fextr\bction\fventil\btion.\fSee\f\blso\fthe\f
vehicle\fBody\fRep\bir\fM\bnu\bl.\f
Freon
See\fAir\fConditioning\fRefriger\bnt.\f
Fuels
See\f\blso,\fFire,\fLeg\bl\fAspects,\fChemic\bls\f\bnd\fSolvents.\f
Avoid\fskin\fcont\bct\fwith\ffuel\fwhere\fpossible.\fShould\fcont\bct\foccur,\fw\bsh\fthe\f\bffected\fskin\f
with\fso\bp\f\bnd\fw\bter.\f
Gasoline (Pe\frol)
Highly\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy.\f\f
Fo
r\f\bddition\bl\finform\btion,\frefer\fto:\f Petrol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\fHe\blth\f\bnd\f
S\bf

ety\fPrec\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Gas-oil (Diesel Fuel)
For\f\bddition\bl\finform\btion,\frefer\fto:\f Di
esel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-
00\f
Gener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Kerosene (Paraffin)
Used\f\blso\f\bs\fhe\bting\ffuel,\fsolvent\f\bnd\fcle\bning\f\bgent.\f
F l

\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy.\f
Irrit\btion\fof\fthe\fmouth\f\bnd\fthro\bt\fm\by\fresult\ffrom\fsw\bllowing.\fThe\fm\bin\fh\bz\brd\ffrom\f
sw\bllowing\f\brises\fif\fliquid\f\bspir\btion\finto\fthe\flungs\foccurs.\f
Liquid\fcont\bct\fdries\fthe\fskin\f\bnd\fc\bn\fc\buse\firrit\btion\for\fderm\btitis.\fSpl\bshes\fin\fthe\feye\fm\by\f
be\fslightly\firrit\bting.\f
In\fnorm\bl\fcircumst\bnces\fthe\flow\fvol\btility\fdoes\fnot\fgive\frise\fto\fh\brmful\fv\bpors.\fExposure\fto\f
mists\f\bnd\fv\bpors\ffrom\fkerosene\f\bt\felev\bted\ftemper\bture\fshould\fbe\f\bvoided\f(mists\fm\by\f
\brise\fin\fdew\bxing).\fAvoid\fskin\f\bnd\feye\fcont\bct\f\bnd\fm\bke\fsure\fthere\fis\f\bdequ\bte\fventil\btion.
\f
Gas Cylinders
See\f\blso\fFire.\f
G\bses\fsuch\f\bs\foxygen,\f\bcetylene,\f\brgon\f\bnd\fprop\bne\f\bre\fnorm\blly\fstored\fin\fcylinders\f\bt\f
pressures\fof\fup\fto\f138\fb\br\f(2000\fpsi)\f\bnd\fgre\bt\fc\bre\fshould\fbe\ft\bken\fin\fh\bndling\fthese\f
cylinders\fto\f\bvoid\fmech\bnic\bl\fd\bm\bge\fto\fthem\for\fto\fthe\fv\blve\fge\br\f\btt\bched.\fThe\fcontents\f
of\fe\bch\fcylinder\fshould\fbe\fcle\brly\fidentified\fby\f\bppropri\bte\fm\brkings.\f
Cylinders\fshould\fbe\fstored\fin\fwell-ventil\bted\fenclosures,\f\bnd\fprotected\ffrom\fice\f\bnd\fsnow,\f
or\fdirect\fsunlight.\fFuel\fg\bses,\ffor\fex\bmple\f\bcetylene\f\bnd\fprop\bne,\fshould\fnot\fbe\fstored\fin\f
close\fproximity\fto\foxygen\fcylinders.\f
Стр. 7 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

C\bre\fshould\fbe\fexercised\fto\fprevent\fle\bks\ffrom\fg\bs\fcylinders\f\bnd\flines,\f\bnd\fto\f\bvoid\f
sources\fof\fignition.\f
Only\ftr\bined\fpersonnel\fshould\fundert\bke\fwork\finvolving\fg\bs\fcylinders.\f
Gases
See\fG\bs\fCylinders.\f
Gaske\fs (Fluoroelas\fomer)
See\fViton.\f
General Workshop Tools and Equipmen\f
It\fis\fessenti\bl\fth\bt\f\bll\ftools\f\bnd\fequipment\f\bre\fm\bint\bined\fin\fgood\fcondition\f\bnd\fth\bt\fthe\f
correct\fs\bfety\fequipment\fis\fused\fwhere\frequired.\f
Never\fuse\ftools\for\fequipment\ffor\f\bny\fpurpose\fother\fth\bn\fth\bt\ffor\fwhich\fthey\fwere\f
designed.\fNever\foverlo\bd\fequipment\fsuch\f\bs\fhoists,\fj\bcks,\f\bxle\f\bnd\fch\bssis\fst\bnds\for\flifting\f
slings.\fD\bm\bge\fc\bused\fby\foverlo\bding\fis\fnot\f\blw\bys\fimmedi\btely\f\bpp\brent\f\bnd\fm\by\fresult\f
in\f\b\ff\bt\bl\ff\bilure\fthe\fnext\ftime\fth\bt\fthe\fequipment\fis\fused.\f
Do\fnot\fuse\fd\bm\bged\for\fdefective\ftools\for\fequipment,\fp\brticul\brly\fhigh-speed\fequipment\f
such\f\bs\fgrinding\fwheels.\fA\fd\bm\bged\fgrinding\fwheel\fc\bn\fdisintegr\bte\fwithout\fw\brning\f\bnd\f
c\buse\fserious\finjury.\f
We\br\fsuit\bble\feye\fprotection\fwhen\fusing\fgrinding,\fchiseling\for\fs\bnd\fbl\bsting\fequipment.\f
We\br\f\b\fsuit\bble\fbre\bthing\fm\bsk\fwhen\fusing\f\bbr\bsive\fbl\bsting\fequipment,\fworking\fwith\f
\bsbestos-b\bsed\fm\bteri\bls\for\fusing\fspr\bying\fequipment.\f
M\bke\fsure\fthere\fis\f\bdequ\bte\fventil\btion\fto\fcontrol\fdusts,\fmists\f\bnd\ffumes.\f
High Pressure Air, Lubrica\fion and Oil Tes\f Equipmen\f
See\f\blso\fLubric\bnts\f\bnd\fGre\bses.\f
Alw\bys\fkeep\fhigh-pressure\fequipment\fin\fgood\fcondition,\f\bnd\fregul\brly\fm\bint\bined,\f
p\brticul\brly\f\bt\fjoints\f\bnd\funions.\f
Never\fdirect\f\b\fhigh-
pressure\fnozzle,\ffor\fex\bmple\fdiesel\finjector,\f\bt\fthe\fskin\f\bs\fthe\ffluid\fm\by\f
penetr\bte\fto\fthe\funderlying\ftissue,\f\bnd\fc\buse\fserious\finjury.\f
Halon
See\fCFCs.\f
Legal Aspec\fs
There\f\bre\fm\bny\fl\bws\f\bnd\fregul\btions\frel\bting\fto\fhe\blth\f\bnd\fs\bfety\fin\fthe\fuse\f\bnd\fdispos\bl\f
of\fm\bteri\bls\f\bnd\fequipment\fin\f\b\fworkshop.\f
For\f\b\fs\bfe\fworking\fenvironment\f\bnd\fto\f\bvoid\fenvironment\bl\fpollution,\fworkshops\fshould\fbe\f
f\bmili\br,\fin\fdet\bil,\fwith\fthe\fm\bny\fhe\blth\f\bnd\fs\bfety\fl\bws\f\bnd\fregul\btions\fwithin\ftheir\f
country,\fpublished\fby\fboth\fn\btion\bl\f\bnd\floc\bl\f\buthorities.\f
Lubrican\fs and Greases
Avoid\f\bll\fprolonged\f\bnd\frepe\bted\fcont\bct\fwith\fminer\bl\foils.\fAll\flubric\bnts\f\bnd\fgre\bses\fm\by\f
be\firrit\bting\fto\fthe\feyes\f\bnd\fskin.\f
Transmission Fluids
Safe\fy ins\fruc\fions
Cert\bin\fTr\bnsmission\f\bnd\fPower\fSteering\ffluids\fsupplied\fto\fFord\fm\by\fcont\bin\f\bdditives\f
wh

ich\fh\bve\fthe\fpotenti\bl\fto\fc\buse\fskin\fdise\bse\f(derm\btitis)\fto\fexposed\fpersons.\fThe\f
derm\btitis\fm\by\fbe\firrit\bnt\for\f\bllergic\fin\fn\bture.\fRisks\f\bre\fhigher\fwhere\fprolonged\for\f
Стр. 8 из 15
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G566527&gui...procarmanuals.com
http://vnx.su

General \bnforma\fion - Road/Roller
Tes\fingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Ro\bd\for\froller\ftesting\fm\by\fbe\fc\brried\fout\ffor\fv\brious\fre\bsons\f\bnd\f\b\fprocedure\fdet\biling\fpre-
te

st\fchecks,\fengine\fst\brting\f\bnd\fstopping,\fpre-driving\fchecks,\fon-test\fchecks\f\bnd\ffin\bl\f
checks\fto\fbe\fcompleted\fon\fcompletion\fof\fthe\ftest\fis\fgiven\fbelow.\f
Unless\fcomplete\fvehicle\fperform\bnce\fis\fbeing\fchecked,\fthe\ffull\fro\bd\ftest\fprocedure\fneed\f
not\fbe\fc\brried\fout.\fInste\bd,\fthose\fitems\fp\brticul\brly\frelev\bnt\fto\fthe\fsystem(s)\fbeing\f
checked\fc\bn\fbe\fextr\bcted.\f
Pre-Tes\f Checks
WARNING:\fIf\fthe\fbr\bke\fsystem\fhydr\bulic\ffluid\flevel\fis \f
low,\fped\bl\ftr\bvel\fis\fexcessive\f
or\f\b\fhydr\bulic\fle\bk\fis\ffound,\fdo\fnot\f\bttempt\fto\fro\bd\ftest\fthe\fvehicle\funtil\fthe\fre\bson\ffor\f
the\flow\ffluid\flevel,\fexcessive\fped\bl\ftr\bvel\for\fhydr\bulic\fle\bk\fis\ffound\f\bnd\frectified.\f
It\fis\fsuggested\fth\bt\fpre-test\fchecks\f\bnd\ffunction\bl\fte
sts\fof\fthose\fsystems\f\bnd\fcircuits\fwhich\f
\bffect\fthe\fs\bfe\f\bnd\fleg\bl\foper\btions\fof\fthe\fvehicle,\fsuch\f\bs\fbr\bkes,\flights\f\bnd\fsteering,\f
should\f\blw\bys\fbe\fc\brried\fout\fbefore\fthe\fro\bd\for\froller\ftest.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

the\fengine\foil\flevel.\f\f

the\fengine\fcool\bnt\flevel.\f\f

the\ftires,\ffor\fcorrect\fpressure,\fcomp\btible\ftypes\f\bnd\ftre\bd\fp\btterns,\f\bnd\fwe\br\fwithin\f
li

mits.\f\f

th\bt\fthere\fis\fsufficient\ffuel\fin\fthe\ft\bnk\fto\fcomplete\fthe\ftest.\f\f

\bll\f\bround\fthe\fengine,\ftr\bnsmission\f\bnd\funder\fthe\fvehicle\ffor\foil,\fcool\bnt,\fhydr\bulic\f\bnd\f
fu

el\fle\bks.\fM\bke\f\b\fnote\fof\f\bny\f\bpp\brent\fle\bks\f\bnd\fwipe\foff\fthe\fsurrounding\f\bre\bs\fto\f
m\bke\fit\fe\bsier\fto\fidentify\fthe\fextent\fof\fthe\fle\bk\fon\fcompletion\fof\fthe\ftest.\f
S\far\fing \fhe Engine
N O

TE:\fOn\finiti\bl\fdrive\f\bw\by\ffrom\fcold\f\bnd\fwithin\fthe\ff
irst\f1.5\fkm\f(1\fmile),\fdo\fnot\fdepress\f
the\f\bcceler\btor\fped\bl\fbeyond\fh\blf\ftr\bvel\funtil\fthe\fvehicle\fh\bs\f\btt\bined\f\b\fminimum\fspeed\f
of\f25\fkm/h\f(15\fmiles/h).\fNever\foper\bte\f\bt\fhigh\fengine\fspeed\for\fwith\fthe\f\bcceler\btor\f
ped\bl\f\bt\ffull\ftr\bvel\fwhilst\fthe\fengine\fis\fcold.\f
With\fthe\fignition\fswitched\foff,\fcheck:\f

th\bt\fthe\fp\brking\fbr\bke\fis\f\bpplied.\f\f

th\bt\fthe\fge\br\flever\fis\fin\fthe\fneutr\bl\fposition.\f\f

th\bt\f\bll\finstrument\fg\buges\f(except\ffuel\fg\buge)\fre\bd\fzero.\f
With\fthe\fignition\fswitched\fon,\fcheck:\f
th\bt\fthe\fignition\fcontrolled\fw\brning\fl\bmps\f\bre\fillumin\bted.\f\f

th\bt\fthe\fengine\ftemper\bture\fg\buge\fregisters\f\b\fre\bding\fcomp\btible\fwith\fthe\fengine\f
te

mper\bture.\f\f

th\bt\fthe\ffuel\fg\buge\fregisters\f\b\fre\bding\f\bppropri\bte\fto\fthe\ffuel\flevel\fin\fthe\ft\bnk.\f\f

the\foper\btion\fof\fthe\fp\brking\fbr\bke\fw\brning\fl\bmp\f\bnd\ffluid\flevel\fw\brning\findic\btor.\f
Road or Roller Tes\fing
CA

UTION:\fIf\fro\bd\ftesting,\fcheck\fthe\fbr\bke\foper\btion\fw h
ile\fstill\ftr\bveling\f\bt\flow\fspeed\f
before\fcontinuing\fwith\fthe\ftest.\fIf\fthe\fbr\bkes\fpull\fto\fone\fside,\for\f\bppe\br\fto\fbe\fotherwise\f
f\bulty,\fdo\fnot\fcontinue\fwith\fthe\fro\bd\ftest\funtil\fthe\ff\bult\fh\bs\fbeen\ffound\f\bnd\frectified.\f
Стр. 1 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17375&guid...procarmanuals.com
http://vnx.su

During\fthe\fro\bd\for\froller\ftest,\fcheck:\f
th\bt\fthe\fclutch\fped\bl\foper\btion\fis\fnot\fstiff\for\fhe\bvy.\f\f

th\bt\fthe\finiti\bl\fge\br\feng\bgement\fis\fsmooth\f\bnd\fthere\fis\fno\fevidence\fof\fclutch\fdr\bg.\f\f

th\bt\fthe\fp\brking\fbr\bke\fcontrol\foper\btes\fsmoothly\f\bnd\frele\bses\fquickly\f\bnd\fcompletely.\f\f

th\bt\fthe\fclutch\ft\bkes\fup\fthe\fdrive\fsmoothly,\fwithout\fslip\for\fjudder.\f\f

th\bt\fge\br\fch\bnging\fis\fsmooth\fwith\fno\f\bbnorm\bl\fnoises\for\fvibr\btions\ffrom\fthe\f
tr

\bnsmission.\f\f

the\fengine\fpower\foutput\fis\fs\btisf\bctory,\ffull\fpower\fis\f\bchieved,\f\bcceler\btion\fis\fsmooth\f
\bnd

\fped\bl\foper\btion\fis\fnot\fstiff\for\fhe\bvy,\f\bnd\fengine\fspeed\freturns\fto\fidle\fcorrectly.\f\f

there\fis\fno\fexcessive\for\f\bbnorm\blly\fcolored\fsmoke\ffrom\fthe\fengine\funder\fnorm\bl\fdriving,\f
he

\bvy\flo\bd\for\foverrun\fconditions.\f\f

th\bt\fsteering\foper\btion,\fincluding\fpower\fsteering\f(if\fequipped),\fis\fsmooth,\f\bccur\bte,\fnot\f
ex

cessively\fhe\bvy\for\fwith\fexcessive\ffree\fpl\by\for\fvibr\btion.\f\f

th\bt\fthe\fsteering\fdoes\fnot\fpull\fto\fone\fside\f\bnd\fself\fcenters\fsmoothly\f\bfter\fcornering.\f\f

th\bt\fthe\fspeedometer,\fcool\bnt\ftemper\bture\fg\buge\f\bnd\ft\bchometer\f(if\fequipped)\fregister\f
th

e\fcorrect\fre\bdings\f\bnd\foper\bte\fcorrectly.\f\f

th\bt\fthe\fswitches\f\bnd\fcontrols\foper\bte\fsmoothly\f\bnd\fpositively,\fw\brning\f\bnd\findic\btor\f
l\b

mps\foper\bte\fcorrectly\f\bnd\fthe\fdirection\findic\btor\fcontrol\fself\fc\bncels\fwhen\fthe\fsteering\f
is\freturned\fto\fthe\fstr\bight\f\bhe\bd\fposition.\f\f

th\bt\fthe\fhe\bting\f\bnd\fventil\btion\fsystems\foper\bte\fcorrectly\f\bnd\feffectively.\f\f

the\fbr\bke\foper\btion\f\bnd\fefficiency.\f
Brake Tes\fing
WAR
NING:\fWhen\fbr\bke\ftesting,\f\bvoid\fbre\bthing\fthe\ffumes
\ffrom\fhot\fbr\bkes,\fthis\fm\by\f
cont\bin\f\bsbestos\fdust\fwhich\fis\fh\bz\brdous\fto\fhe\blth.\fF\bilure\fto\ffollow\fthis\finstruction\fm\by\f
result\fin\fperson\bl\finjury.\f\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f He\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
CAUTIONS:\f
Avoid\fbr\bke\ftesting\fon\fbusy\fro\bds\fwhere\fit\fm\by\fc\buse\finconvenience\for\fd\bnger\fto\f
other\fro\bd\fusers.\f
Br\bke\ftesting\fwhich\fincludes\fhe\bvy\fbr\bke\f\bpplic\btions\fshould\fnot\fbe\fc\brried\fout\fwith\f
new\fbr\bke\fp\bds/discs\for\flinings/drums\funtil\fthe\fcomponents\fh\bve\fbedded-in.\fNew\fbr\bke\f
friction\fcomponents\fwill\fnot\fre\bch\ffull\fefficiency\funtil\fthe\fbedding-in\fprocess\fis\fcomplete.\f
Test\fthe\fbr\bkes\f\bt\fsever\bl\fspeeds\fwithin\fthe\fnorm\bl\fo p
er\bting\fr\bnge\fusing\fboth\flight\f\bnd\f
he\bvy\fped\bl\fpressure.\fNote\f\bny\ftendency\fto\fsn\btch,\fpull\for\fdr\bg,\f\bnd\f\bny\fundue\fdel\by\fin\f
\bpplic\btion\for\frele\bse.\f
Allow\fthe\fvehicle\fto\fco\bst\f\bnd\fnote\f\bny\ftendency\fto\fpull\fto\fone\fside,\for\fevidence\fth\bt\fthe\f
br\bkes\f\bre\fbinding.\f
After\fstopping\fthe\fvehicle\f(not\fimmedi\btely\f\bfter\f\b\fperiod\fof\fhe\bvy\fbr\bking),\fc\brefully\fcheck\f
the\fbr\bke\ftemper\bture.\fA\fbr\bke\fdisc\for\fbr\bke\fdrum\fth\bt\ffeels\fhot\for\fis\f\bppreci\bbly\fhotter\f
th\bn\fthe\fothers,\findic\btes\fth\bt\fthe\fbr\bke\fis\fbinding.\f
After\fcompletion\fof\fthe\ftest,\fcheck\ffor:\f

oil,\fcool\bnt,\fhydr\bulic,\f\bir\f\bnd\ffuel\fle\bks.\f\f

\bbnorm\bl\ftemper\bture\fof\f\bny\fmoving\fcomponents\for\f\bssemblies,\ffor\fex\bmple\fwheel\f
hu

bs,\ftr\bnsmission\f\bnd\f\bxle,\fwhich\fmight\findic\bte\fover\ftightness\for\fl\bck\fof\flubric\btion.\f
Стр. 2 из 2
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G17375&guid...procarmanuals.com
http://vnx.su