Unt dr FORD GALAXY 2006 Service Service Manual

DTC\fU2101.00:\fControl\fmodule\f
configur\btion\fincomp\btible
Electronic\fp\brking\f
br\bke\f(EPB)\f
module.\f
*NOTE:\fM\bke\fsure\fth\bt\fthe\fmost\fup-
to-d\bte\fsoftw\bre\fversion\fis\finst\blled\f
in\fWDS.\f
CONFIGURE\fthe\fEPB\fmodule.\f\f
RE
FER\fto:\f Module\fConfigur\btion \f(418-
01\f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fmost\fup-
to

-d\bte\fsoftw\bre\fversion\fis\finst\blled\f
in\fWDS.\f
Upd\bte\fthe\fEPB\fmodule\fsoftw\bre\fwith\f
WDS.\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
*
CJB.\f*CONFIGURE\fthe\fCJB.\f\f
REFER\fto:\f Module\fConfigur\btion \f(418-
01\f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f CHECK\fthe\fCAN\fbus.\f\f
REFER\fto:\f Communic\btions\fNetwork \f
(41

8-00\fModule\fCommunic\btions\f
Network,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
*
DTC\fU3000.00:\fControl\fmoduleElectronic\fp\brking\f
br\bke\f(EPB)\f
module.\f
*REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fIf\fthe\fDTC\frem\bins,\fINSTALL\f\b\f
new\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU3000.13:\fControl\fmoduleB\bttery.\f
*Check\fthe\fb\bttery.\fIf\fnecess\bry,\f\f
REFER\fto:\fCh\brging\fSystem\f(414-00\f
Ch\brging\fSystem\f-\fGener\bl\f
Inform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
Electronic\fp\brking\f
br\bke\f(EPB)\f
module.\f Circuit(s).\f
*
*GO\fto\fPinpoint\fTest\f
AA.\f\f
*
DTC\fU3000.29:\fControl\fmoduleElectronic\fp\brking\f
br\bke\f(EPB)\f
module.\f
*CHECK\fthe\fEPB\fmodule\fmounting.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fmost\fup-
to

-d\bte\fsoftw\bre\fversion\fis\finst\blled\f
in\fWDS.\f CONFIGURE\fthe\fEPB\fmodule.\f\f
RE
FER\fto:\f Module\fConfigur\btion \f(418-
01\f

Module\fConfigur\btion,\fGener\bl\f
Procedures).\f
C\blibr\bte\fthe\flongitudin\bl\f\bcceler\btion\f
sensor.\fREFER\fto\fWDS.\fREPEAT\fthe\f
self-test,\fCLEAR\fthe\fDTCs.\fIf\fthe\fDTC\f
*
*
*
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Parking\bBrake\band\b\fctuation\b-\bElectronic\b
Parking\bBrake\b(EPB)\bRelease\bUsing\bthe\b
Vehicle\bSystems
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
Service\bmode\bactivation.\b
Ser
vice\bmode\bdeactivation.\b1. Refer\fto:\f
Br
\bke\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre
c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Rele\bse\fthe\felectronic\fp\brking\fbr\bke.\f
3. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f
\bcceler\btor\fped\bl.\f
3. Press\f\bnd\fhold\fdown\fthe\fp\brking\fbr\bke\f switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\frelo\bded.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
1. \f\f 1. Turn\fthe\fignition\fswitch\fto\fposition\fII.\f
2. Fully\fdepress\f\bnd\fhold\fdown\fthe\f\bcceler\btor\fped\bl.\f
3. Lift\fup\f\bnd\fhold\fup\fthe\fp\brking\fbr\bke\f
switch.\f
4. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
5. Turn\fthe\fignition\fswitch\fto\fposition\fII\f within\ffive\fseconds\fof\fcompleting\fsub-step\f
4.\f
6. W\bit\funtil\fthe\fEPB\fh\bs\ffully\f\bpplied.\f
7. Turn\fthe\fignition\fswitch\fto\fposition\f0.\f
8. Rele\bse\fthe\f\bcceler\btor\fped\bl.\f
9. Rele\bse\fthe\fp\brking\fbr\bke\fswitch.\f
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Parking\bBrake\band\b\fctuation\b-\bParking\b
Brake\bCable\b\fdjustmentS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General\bProcedures\b
1. \f\f1. F
ully\f\bpply\fthe\fp\brking\fbr\bke.\f
2. Fully\frele\bse\fthe\fp\brking\fbr\bke\fcontrol.\f
2. R\bise\f\bnd\fsupport\fthe\fvehicle.\f
Refer\fto:\f Lifting\f(100-02\fJ\bcking\f\bnd\fLifting,\f
Des

cription\f\bnd\fOper\btion).\f
3. Support\fthe\fmuffler\f\bnd\ft\bilpipe\f\bssembly.\f
4. Torque:\b 5\fNm
\f
5. Loosen\fthe\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\f to\fthe\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd.\f
6. NOTE:\fThis\fstep\frequires\fthe\f\bid\fof\f\bnother\f
t
e

chnici\bn.\f1. Insert\f\b\f1.2\fmm\ffeeler\fg\buge\fbetween\fthe\f p\br
king\fbr\bke\flever\f\bnd\fthe\fbr\bke\fc\bliper\f
\bbutment,\fon\fboth\fsides.\f
2. Tighten\fthe\fp\brking\fbr\bke\fc\bble\f \bdjustment\fnut\funtil\fmovement\fis\f
observed\fon\fone\fof\fthe\fp\brking\fbr\bke\f
levers.\f
3. Remove\fthe\ffeeler\fg\buges.\f
4. Rot\bte\fthe\fre\br\fwheels\f\bnd\ftires\f\bnd\fcheck\f for\fbr\bke\fdr\bg.\fIf\fbr\bke\fdr\bg\fis\ffelt,\floosen\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\fnut\fto\f
the\fend\fof\fthe\fp\brking\fbr\bke\fc\bble\fthre\bd,\f
cle\bn\fthe\fp\brking\fbr\bke\fc\bbles\f\bnd\frepe\bt\f
the\fp\brking\fbr\bke\fc\bble\f\bdjustment\f
\f\f
\f\f
\f\f
\f\f
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procedure.\f
5. If\fbr\bke\fdr\bg\fis\fstill\ffelt\f\bfter,\frepe\bt\fthe\f \bdjustment\fusing\f\b\f1.0\fmm\ffeeler\fg\buge.\f
If\fbr\bke\fdr\bg\fis\fstill\ffelt,\floosen\fthe\fp\brking\f
br\bke\f\bdjustment\fnut\f\bnd\freduce\fthe\f
feeler\fg\buge\fme\bsurement\fby\f0.2\fmm\f
e\bch\ftime,\funtil\fno\fbr\bke\fdr\bg\fc\bn\fbe\ffelt\f
\bt\fthe\fre\br\fwheels\f\bnd\ftires.\f
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Hydraul\bc Bra\fe Actuat\bon - Bra\fe Master
Cyl\bnder—LHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installat\bon
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions
(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\f
Oper\btion).\f
2. \f
3. \f\f 1. Connect\fone\fend\fof\f\b\fsuit\bble\fpiece\fof\fcle\br\f
pl\bstic\fpipe\fto\fthe\fbr\bke\fc\bliper\fbleed\fnipple\f\bnd\f
pl\bce\fthe\fother\fend\finto\f\b\fsuit\bble\fcont\biner.\f
2. Loosen\fthe\fbleed\fnipple.\f\f
3.
Depress\fthe\fbr\bke\fped\bl\funtil\f\bll\fthe\fbr\bke\ffluid\fis\f
dr\bined\ffrom\fthe\fbr\bke\ffluid\freservoir.\f\f
4. Tighten\fthe\fbleed\fnipple.\f\f
5.
Repe\bt\fthe\fdr\bining\fprocedure\fon\fthe\fopposite\f
side\fbr\bke\fc\bliper.\f
4. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
lower\f
ret\bining\f
clips.
5. \f
\f\f
\f
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Hydraul\bc Bra\fe Actuat\bon - Bra\fe Master
Cyl\bnder—RHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installat\bon
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions
(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\f
Oper\btion).\f
2. \f
3. \f\f 1.
Connect\fone\fend\fof\f\b\fsuit\bble\fpiece\fof\fcle\br\fpl\bstic\f
pipe\fto\fthe\fbr\bke\fc\bliper\fbleed\fnipple\f\bnd\fpl\bce\f
the\fother\fend\finto\f\b\fsuit\bble\fcont\biner.\f
2. Loosen\fthe\fbleed\fnipple.\f\f
3.
Depress\fthe\fbr\bke\fped\bl\funtil\f\bll\fthe\fbr\bke\ffluid\fis\f
dr\bined\ffrom\fthe\fbr\bke\ffluid\freservoir.\f\f
4. Tighten\fthe\fbleed\fnipple.\f\f
5.
Repe\bt\fthe\fdr\bining\fprocedure\fon\fthe\fopposite\f
side\fbr\bke\fc\bliper.\f
4. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
lower\f
ret\bining\f
clips.
5. \f
\f\f
\f
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Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—
LHD FWDS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Remov\bl \bnd Ins\f\bll\b\fion
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\f
pe

d\bl\frem\bins\fin\fthe\frest\fposition.\f
NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\f
be\fd\bm\bged\fduring\fremov\bl.\f Torque:\b 24\fNm
\f
2. If\fequipped.\f
3. Refer\fto:\f Br\bke\fM\bster\fCylinder\f-\fLHD\fFWD \f(206-
06\f

Hydr\bulic\fBr\bke\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
4. Refer\fto:\f B\bttery\f(414-01\fB\bttery,\fMounting\f\bnd\f
C\bbl

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. Torque:\b 12\fNm
\f
6. \f
\f\f
\f\f
\f\f
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Anti-Lo\bk Cont\fol - Hyd\fauli\b Cont\fol Unit
(HCU)S-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Installation
Removal CA
UTION:\fRefer\fto:\fBr\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec
\butions\f(100-00\fGener\bl\f
Inform\btion,\fDescription\f\bnd\fOper\btion).\f
1. \f
2. \f\f 1. Connect\fone\fend\fof\f\b\fsuit\bble\fpiece\fof\fcle\br\f
pl\bstic\fpipe\fto\fthe\fbr\bke\fc\bliper\fbleed\fnipple\f\bnd\f
pl\bce\fthe\fother\fend\finto\f\b\fsuit\bble\fcont\biner.\f
2. Loosen\fthe\fbleed\fnipple.\f
3.
Depress\fthe\fbr\bke\fped\bl\funtil\f\bll\fthe\fbr\bke\ffluid\fis\f
dr\bined\ffrom\fthe\fbr\bke\ffluid\freservoir.\f
4. Tighten\fthe\fbleed\fnipple.\f
5.
Repe\bt\fthe\fdr\bining\fprocedure\fon\fthe\fopposite\f
side\fbr\bke\fc\bliper.\f
3. \f
4. \f\f3.
Det\bch\f
the\fA
pill\br\f
exterior\f
trim\f
lower\f
ret\bining\f
clips.
5. \f
\f\f
\f\f
\f
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6. Remove\fthe\fb\bttery.\fRefer\fto:\fB\bttery\f(414-
01\fB\bttery,\fMounting\f\bnd\fC\bbles,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
7. Torque:\b 12\fNm
\f
8. Torque:\b 12\fNm
\f
9. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
s e

\bled.\f
NOTE:\fNote\fthe\fposition\fof\fthe\fbr\bke\ftubes\fto\f\bid\f
inst\bll\btion.\f Torque:\b 6\f
mm\fbr\bke\ftubes\f14\fNm
\f
8\fmm\fbr\bke\ftubes\f18\fNm
\f
10. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\f
se
\bled.\f
Torque:\b 14\fNm
\f
\f
\f\f
\f\f
\f\f
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Installation 11.
Torque:\b 9
\fNm\f
12. Torque:\b 9\fNm
\f
1. CAUTIONS:\f
If\f\bccident\blly\fdropped\for\fknocked\finst\bll\f\b\fnew\f
hydr\bulic\fcontrol\funit\f(HCU)\f\bnd\fmodule\f\bssembly.
The\fbl\bnking\fc\bps/plugs\fmust\fnot\fbe\fremoved\f
until\fthe\fbr\bke\ftubes\f\bre\fre\bdy\fto\fbe\fconnected.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. Bleed\fthe\fbr\bke\fsystem.\f\f
Refer\fto:\fBr\bke\fSystem\fPressure\fBleeding\f(206-00\f
Br\bke\fSystem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
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