clip FORD MUSTANG 2003 Workshop Manual

14. Remove the fifth speed synchronizer retaining snap ring, the thrust washer (7G042), the reverse
brake ring (7M000), and the synchronizer blocking ring (7107).
15. Remove the fifth speed cluster gear (7144), the synchronizer blocking ring (7107), the synchronizer assembly (7124), and the fifth gear shifter fork (7230) as an assembly.
16. Remove the reverse gearshift lever retaining clip.
17. NOTE: Do not remove the reverse gearshift lever (7K002) at this time.
Using a TORX® bit driver, remove the shift lever reverse pin (7K024). Klj . 5 ba
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21.
NOTE: If not done so previously, soak the blocking ring in transmission fluid for ten minutes.
Install the fifth speed cluster gear, the synchronizer blocking ring, the synchronizer assembly,
and the fifth gear shifter fork as an assembly.
22. CAUTION: To prevent component damage when installing the extension housing
(7A039), the alignment tab on the reverse brake ring (7M000) must engage the alignment
slot in the extension housing.
NOTE: If not done so previously, soak the blocking ring in transmission fluid for ten minutes.
Install the synchronizer blocking ring, the reverse brake ring, the thrust washer, and the fifth
speed synchronizer retaining snap ring.
23. Apply pipe sealant to the reversing lamp switch threads and install the switch.
24. Install the reverse gearshift lever retaining clip. Klj . 8 ba
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GENERAL PROCEDURES
Spring Lock Couplings
Disconnect
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel- related components. Highly flammable mixtures are always present
and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before servicing or disconnecting any of the fuel lines or fuel system components,
the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing
personal injury or a fire hazard.
1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this
section.
2. Remove the fuel tube clip.
SECTION 310-
00: Fuel System — General Information 2003 Mustang Workshop Manual Special Tool(s)
Disconnect Tool, Spring Lock
Coupling (3/8 inch yellow)
310-
D004 (D87L-9280- A) or
equivalent Disconnect Tool, Spring Lock
Coupling (1/2 inch green)
310-
D005 (D87L-9280- B) or
equivalent
Material Item Specification
SAE 5W-
20 Super Premium
Synthetic Blend Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
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Connect
1. NOTE: Inspect and clean both the coupling ends. Lubricate the O- ring seals with clean engine
oil.
Connect the fitting.
zPull on the fitting to make sure it is fully engaged.
z Install the safety clip. Klj . 3 ba
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GENERAL PROCEDURES
Fuel Line Fittings —
Push Connect
Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel- related components. Highly flammable mixtures are always present
and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before servicing or disconnecting any of the fuel lines or fuel system components,
the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing
personal injury or a fire hazard.
1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this
section.
2. Disconnect the safety clip from the male hose.
3. Install the Fuel Line Disconnect Set and push into the fitting.
SECTION 310-
00: Fuel System — General Information 2003 Mustang Workshop Manual Special Tool(s)
Disconnect Tool, Spring Lock
Coupling
310-
S039 (T90T-9550- S)
Material Item Specification
SAE 5W-
20 Super Premium
Blend Motor Oil
XO- 5W20-QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
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4. Separate the fittings.
zClean and inspect the fittings for damage.
Connect 1. NOTE: Lubricate the tube end with clean engine oil to ease assembly.
Connect the fitting. zAlign the tube to the fitting and push until you hear a click.
2. Pull on the fitting to make sure it is fully engaged, then install the safety clip. Klj . 2 ba
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GENERAL PROCEDURES
Fittings
—R-Clip
Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when
working on or near any fuel- related components. Highly flammable mixtures are always present
and may be ignited, resulting in possible personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is
not running. Before servicing or disconnecting any of the fuel lines or fuel system components,
the fuel system pressure must be relieved to prevent accidental spraying of fuel, causing
possible personal injury or a fire hazard.
CAUTION: Do not use any tools. The use of tools may cause a deformity in the clip
components which may cause fuel leaks.
1. Relieve the fuel system pressure. For additional information, refer to Pressure Relief in this
section.
2. Remove the shipping tab by bending.
3. Spread the R- clip legs and push the clip into the fitting.
SECTION 310-
00: Fuel System — General Information 2003 Mustang Workshop Manual Material
Item Specification
SAE 5W-
20 Super Premium
Synthetic Blend Motor Oil
XO- 5W20- QSP or equivalent WSS-
M2C153-
H Klj . 1 ba
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4. Separate the fitting from the tube.
Connect 1. NOTE: Apply a light coat of clean engine oil.
Clean and inspect the fitting and the tube for damage.
2. Insert the R- clip into the fitting.
3. Insert the tube in the fitting and push together until a click is heard. Klj . 2 ba
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REMOVAL AND INSTALLATION
Accelerator Cable —
Supercharged Engine
Removal and Installation 1. Push the accelerator cable nylon bushing out of the accelerator pedal and shaft arm.
2. Disconnect the accelerator cable from the throttle cam.
3. Depress the tabs and disconnect the accelerator cable from the bracket. 4. Release the clip and position the accelerator cable aside. SECTION 310-
02: Acceleration Control 2003 Mustang Workshop Manual Klj . 1 ba
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REMOVAL AND INSTALLATION
Actuator Cable —
Speed Control
1. Remove the speed control actuator cable end from the throttle body. 1. Lift the speed control cable from the throttle nailhead.
2. Release the speed control cable from the throttle bracket.
2. Remove the speed control cable from the retaining clips.
3. Remove the LH front wheel and tire assembly. For additional information, refer to Section 204 -
04
4. Position aside the LH front splash shield.
1. Remove the pin- type retainers.
2. Remove the screws.
3. Position aside the LH front splash shield.
5. Depress the locking tab and rotate the speed control actuator cable cap to remove.
SECTION 310-
03: Speed Control 2003 Mustang Workshop Manual Klj . 1 ba
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