drain bolt FORD MUSTANG 2003 User Guide

4. Install the transmission lower bolts.
5. Install the oil pan drain plug.
6. Raise the front subframe into position. Klj . 8 ba
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a
Refer to the procedure in this section. Power steering reservoir bolts 10 — 89
Water outlet connector bolts 25 18 —
Camshaft cap cluster to cylinder head bolts 10 — 89
Torque converter nuts 25 18 —
Timing chain tensioner bolts 25 18 —
Transmission filler tube bolt 47 35 —
A/C compressor bolts 25 18 —
Ignition coil bolts 6 — 53
Generator brace bolts 10 — 89
Primary timing chain guide-
to-engine bolts 10 — 89
Accelerator cable bracket bolts 10 — 89
Rear seal retainer bolts 10 — 89
Pressure plate bolts 2 — 47
Spark plugs 18 13 —
Crankshaft timing bolt sensor assembly 10 — 89
Camshaft timing bolt sensor assembly 10 — 89
Fuel rail studs 10 — 89
Engine coolant sensor 15 11 —
Exhaust manifold—
stud to cylinder head 10-
13 7-10 —
Throttle body adaptor bolts
a — — —
Throttle body bolts 10 — 89
Idle air control valve 10 — 89
RFI capacitor nut 10 — 89
Generator bolts 25 18 —
Oil pan drain plug 14 10 —
Water bypass tube bracket bolt 25 18 —
Subframe bolts 115 85 —
Battery lead to generator 10 — 89
EGR vacuum regulator solenoid bracket 10 — 89
Pipe plug—
water drain 20 15 —
Screen and cover assembly to main bearing cap stud spacer 25 18 —
Wiring harness retainer nut 10 — 89
Oil pressure switch
a — — —
A/C muffler stud to cylinder head 10 — 89
EGR tube to exhaust manifold connector 50 37 — Klj . 5 ba
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7. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
8. Remove the bolts and position the power steering pump aside.
9. Disconnect the crankshaft position (CKP) sensor electrical connector.
10. Drain the engine oil.
11. Remove the two support nuts and position the battery cable aside. Klj . 2 ba
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4. Connect the CMP sensor electrical connector.
5. Raise the vehicle.
6. Install the crankshaft front oil seal. For additional information, refer to
Crankshaft Front Oil Seal in this section.
7. Tighten the four oil pan bolts in the sequence shown. zStage 1: Tighten to 2 Nm (18 lb- in).
z Stage 2: Tighten to 20 Nm (15 lb- ft).
z Stage 3: Tighten an additional 60 degrees.
8. Install the drain plug. Klj . 6 ba
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10. Raise and support the vehicle. For additional information, refer to
Section 100 - 02 .
11. Drain the engine oil. zRemove the oil pan drain plug.
12. Using the special tool, compress the front coil springs.
13. Position a safety stand.
14. Remove the four engine mount bolts. Klj . 3 ba
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5. Tighten the bolts in the sequence shown in three stages.
zStage 1: Tighten to 2 Nm (18 lb- in).
z Stage 2: Tighten to 20 Nm (15 lb- ft).
z Stage 3: Tighten an additional 60 degrees.
6. Install the oil pan drain plug.
7. Raise the front subframe into position. Klj . 6 ba
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30.
NOTE: LH shown; RH similar.
Using a suitable container, drain coolant from the engine block. zInstall the drain plugs when finished.
31. Remove the four bolts and the power steering pump.
RH cylinder head 32. Remove the RH exhaust manifold. 1. Remove the RH exhaust manifold nuts.
2. Remove the RH exhaust manifold.
3. Remove the RH exhaust manifold gasket and discard. Klj . 10 ba
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31.
NOTE: One side shown, other side similar.
Using a suitable container, drain coolant from the engine block. zInstall the drain plugs when finished.
32. Remove the four bolts and the power steering pump.
33. Remove the compressor. 1. Remove the bolts.
2. Remove the compressor. Klj . 11 ba
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2.
CAUTION: Cylinder head machining or milling is not authorized by the Ford Motor
Company. Cylinder head flatness must be within 0.0254 mm (0.001 in) across a 38.1 mm
(1.5 in) square area.
CAUTION: The use of sealing aids (aviation cement, copper spray and glue) is not
permitted. The gasket must be installed dry.
CAUTION: Do not allow the dowels to scratch the sealing surface of the cylinder
head during cylinder head installation.
NOTE: The new cylinder head bolts must be lightly oiled with a rag, and allowed to drain for a
few minutes prior to installation.
NOTE: RH head gasket shown; LH head gasket similar.
Install the cylinder head on the dowels and the head gasket. Loosely install new bolts.
NOTE: Position the cylinder head(s) over the dowels on the head gasket(s).
3. NOTE: LH shown, RH similar.
Tighten the bolts in six stages in the sequence shown. zStage 1: Tighten to 40 Nm (30 lb- ft).
z Stage 2: Tighten an additional 90 degrees.
z Stage 3: Loosen the bolts a minimum of one full turn.
z Stage 4: Tighten to 40 Nm (30 lb- ft).
z Stage 5: Tighten an additional 90 degrees.
z Stage 6: Tighten an additional 90 degrees. Klj . 3 ba
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10. Remove the bolts and the generator.
11. Remove the generator support bracket.
12. Drain the engine coolant and the supercharger coolant. For additional information, refer to
Section 303 - 03A and
Section 303 - 03B .
13. Lower the vehicle.
14. Remove the coolant bypass tube. For additional information, refer to Section 303 - 03A .
15. Remove the left and right valve covers. For additional information, refer to Valve Cover LH and
Valve Cover RH in this section.
16. Disconnect the supercharger coolant hose. Klj . 3 ba
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