steering FORD MUSTANG 2003 Workshop Manual

15. Connect the crankshaft position (CKP) sensor electrical connector.
16. Position the A/C compressor, A/C muffler, and the hose. Install the bolts.
17. Install the A/C muffler bracket nut.
18. Position the power steering pump and install the bolts. Klj . 15 ba
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IN-
VEHICLE REPAIR
Exhaust Manifold LH
Removal and Installation 1. Position the steering wheel straight ahead and lock the column.
2. Disconnect the battery ground cable. For additional information, refer to Section 414 - 01 .
3. Raise the vehicle. For additional information, refer to Section 100 - 02 .
4. Remove the dual converter Y- pipe. For additional information, refer to Section 309 - 00 .
5. Remove and discard the pinch bolt.
6. Separate the steering coupler.
7. Disconnect the exhaust gas recirculation (EGR) tube at the exhaust manifold.
SECTION 303-
01D: Engine — Mach I 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
32003 Mustang Workshop Manual
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51. Disconnect and remove the lower hose from the radiator.
52.
NOTE: Drain the power steering fluid into a suitable container.
Disconnect the hose from the power steering reservoir.
53. Remove the bolt and the anti- rotation clip.
54. Loosen the fitting and disconnect the high pressure hose from the power steering pump. Klj . 13 ba
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17. Install the degas bottle support bracket.
18. Connect the engine ground strap to the frame.
19. Using the special tool, install a new seal ring.
20. Install the high pressure power steering hose to the pump. Klj . 6 ba
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21. Position the clip and install the bolt.
22. Connect the hose to the power steering reservoir.
23. Connect the lower radiator hose.
24. Connect the hose to the oil filter adapter. Klj . 7 ba
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65. Install the hood-
to-body ground strap.
66. Connect the fuel spring lock coupling. For additional information, refer to Section 310 - 00 .
67. Install the air intake scoop bracket. For additional information, refer to Section 303 - 12 .
68. Connect the battery ground cable. For additional information, refer to Section 414 - 01 .
69. Fill the crankcase with clean engine oil and check that all other fluids are at the correct levels.
70. Fill and bleed the engine cooling system. For additional information, refer to Section 303 - 03A .
71. Fill and purge the power steering system. For additional information, refer to Section 211 - 00 .
72. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
73. Charge the A/C system. For additional information, refer to Section 412 - 00 . Klj . 18 ba
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REMOVAL AND INSTALLATION
Water Pump —
3.8L
Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
2. Loosen the coolant pump pulley bolts.
3. Remove the power steering (PS) pump pulley. For additional information, refer to Section 211 -
02 .
4. Remove the bolts and the coolant pump pulley.
5. Remove the PS bracket. zRemove the bolts.
z Remove the nuts. 6. Disconnect the lower radiator hose from the coolant pump. SECTION 303-
03A: Engine Cooling 2003 Mustang Workshop Manual Material
Item Specification
Motorcraft Premium Gold
Engine Coolant
VC
-7-A (in Oregon VC-7- B)
(yellow color) WSS-
M97B51-
A1 Klj . 1 ba
32003 Mustang Workshop Manual
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14. Lower the vehicle.
15. Disconnect the coolant reservoir electrical connector.
16. Disconnect the following connectors:
zCamshaft position (CMP) sensor
z LH radio ignition interference capacitor
17. Separate the wiring harness from the power steering reservoir bracket. Klj . 4 ba
142003 Mustang Workshop Manual
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10. Connect the following connectors:
zLH fuel injectors
z LH ignition coils
11. Connect the following generator connectors: zVoltage regulator
z Battery supply
12. Install the wiring harness retainers to the power steering reservoir bracket.
13. Connect the following connectors: zLH radio ignition interference capacitor
z CMP sensor 14. Connect the coolant reservoir electrical connector. Klj . 10 ba
142003 Mustang Workshop Manual
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22. Remove the wiring harness.
zSeparate the wiring harness from the LH valve cover stud bolt.
z Separate the wiring harness from the power steering reservoir bracket.
Installation 1. Position the wiring harness: zInstall the wiring harness retainer onto the LH valve cover stud bolt.
z Install the wiring harness retainer into the power steering reservoir.
2. Connect the ECT sensor electrical connector.
3. Connect the CMP sensor electrical connector. Klj . 6 ba
112003 Mustang Workshop Manual
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