steering FORD MUSTANG 2003 Workshop Manual

82. Connect the camshaft position (CMP) sensor electrical connector.
83. Install the power steering reservoir and mounting bolts.
84. Attach the wiring harness to the power steering support bracket.
85.
NOTE: Install a new exhaust gas recirculation (EGR) valve gasket.
Install the EGR valve and tube as an assembly. Klj . 29 ba
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18. Install the clutch. For additional information, refer to
Section 308 - 01 .
19. Install the auxiliary crankshaft pulley. For additional information, refer to Crankshaft Pulley —
Auxiliary in this section.
20. Install the battery tray and the mounting bolts.
21. Position the power steering hose into the grommet.
22. Install the bracket mounting bolt.
23. Position the power steering hose and tighten the fitting. Klj . 6 ba
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28. Connect the lower radiator hose to the coolant bypass tube.
29. Install the supercharger degas bottle and the mounting bolts.
30. Connect the supercharger degas hose.
31. Install the power steering hose bracket and mounting nut. Klj . 8 ba
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32. Install the power steering reservoir and the fasteners.
33. Connect the power steering hoses.
34. Install the engine coolant degas bottle and the fasteners.
35. Install the degas bottle return hose. Klj . 9 ba
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60.
NOTE: Use reference marks made during removal to aid in the installation.
Install the hood and the four nuts.
61. Install the hood- to-body ground strap.
62. Connect the battery ground cable. For additional information, refer to Section 414 - 01 .
63. Fill the crankcase with clean engine oil and check that all other fluids are at the correct levels.
64. Fill and bleed the engine cooling system. For additional information, refer to Section 303 - 03A .
65. Fill and purge the power steering system. For additional information, refer to Section 211 - 00 .
66. Start the engine and check for leaks. Stop the engine and recheck the fluid levels.
67. Charge the A/C system. For additional information, refer to Section 412 - 00 . Klj . 16 ba
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i
Measured at 42 mm from piston dome, at 90 degrees to the piston pin.
j Piston pin outer diameter is larger than piston pin bore, providing a possible interference fit.
k Specification in 90.200 mm diameter gauge.
l With installation of a new filter.
a "Fixed" refers to systems with manually- adjusted centers which are bolted in place and considered
fixed. Drive Belt Tension Belt Type Belt Tension
6 Rib (Fixed)
a 110-
120 Lbs
Torque Specifications Description Nm lb-
ft lb-
in Camshaft sprocket bolt 115 85 —
Connecting rod bolt a a a
Engine front cover bolt a a a
Drive belt tensioner bolts 25 18 —
Cylinder head bolt a a a
Pulley to crankshaft bolt a a a
EGR valve to intake manifold a a a
Exhaust manifold studs 25 18 —
Lower intake manifold-
to-cylinder head bolt a a a
Main bearing cap bolt a a a
Oil filter adapter bolt 25 18 —
Oil bypass filter to adapter 50 37 —
Oil pump screen cover and tube-
to-oil pump bolt 10 — 89
Oil pan-to-
cylinder block bolt a a a
Oil pan-to-
engine front cover bolts a a a
Oil pump-
to-cylinder block bolt 10 — 89
Oil pump screen and pickup tube-
to-main bearing cap stud spacer bolt 25 18 —
Coolant pump pulley bolts 25 18 —
Valve cover bolt 10 — 89
Coolant pump-
to-cylinder block bolt 25 18 —
EGR valve to exhaust manifold tube nuts 40 30 —
Power steering pump to engine 25 18 —
Outlet heater hose stud bolts 25 18 —
Camshaft cap cluster to cylinder head 10 — 89
Timing chain tensioner bolts—
primary 25 18 —
Timing chain tensioner bolts—
secondary 10 — 89
A/C compressor bolts 25 18 —
Ignition coil cover bolts 10 — 89
Generator mounting bracket retainers 10 — 89 Klj . 5 ba
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9 6268 Timing chain (2 req'd)
10 6K297 Timing chain guide
11 6268 Timing chain (2 req'd)
12 6M269 Timing chain tensioner
13 6L253 Timing chain tensioner arm
14 N605893 Bolt (4 req'd)
15 6K297 Timing chain guide
16 N804958 Bolt (2 req'd)
17 6L253 Timing chain tensioner arm
18 6306 Crankshaft sprocket
19 12A227 Ignition pulse ring
20 3A696 Power steering pump
21 N806176 Bolt (4 req'd)
22 3R801 Gasket
23 3A696 Power steering pump pulley
24 W706508 Stud
25 N806177 Bolt (8 req'd)
26 N808586 Stud
27 N806300 Stud (4 req'd)
28 6700 Crankshaft front seal
29 N806155 Bolt
30 6C315 Crankshaft position sensor
31 W706560 Stud
32 6C086 Engine front cover
33 N806165 Washer
34 N806139 Bolt
35 19A216 Belt Idler Pulley
36 6316 Crankshaft pulley Klj . 10 ba
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power steering pump aside.
23. Remove the A/C muffler bracket nut.
24. Remove the bolts and position the A/C compressor aside.
25. Disconnect the crankshaft position (CKP) sensor electrical connector.
26. Remove the wiring harness nuts and position the wiring harness aside. Klj . 6 ba
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35. Remove the three bolts and position the power steering reservoir and bracket assembly aside.
36. Disconnect the camshaft position (CMP) sensor electrical connector.
37. Remove the idler pulleys.
38. Remove the bolts and the studs and remove the engine front cover. Klj . 9 ba
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4. Install the idler pulleys.
5. Connect the camshaft position (CMP) sensor electrical connector.
6. Position the power steering reservoir and bracket assembly and install the bolts.
7. Install the coolant pump pulley and the bolts. 1.25 x 16
13 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 14 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 15 N806300 Stud, Hex Shldr Pilot, M8 x 1.25 x 65 —
M8 x 1.25
x 26 Klj . 12 ba
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