FORD MUSTANG 2003 Workshop Manual

Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Air Intake Scoop Bracket
Removal and Installation
1. Remove the air intake scoop. For additional information, refer to Air Intake Scoop in this section.
2. Remove the air intake scoop bracket nut at the throttle body.
3. Remove the exhaust gas recirculation (EGR) vacuum regulator solenoid bolts and position the EGR vacuum regulator solenoid aside.
4. Remove the air intake scoop bracket nuts and the air intake scoop bracket bolt and remove the air intake scoop bracket from the engine.
5. To install, reverse the removal procedure.
SECTION 303-
12: Intake Air Distribution and Filtering 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

REMOVAL AND INSTALLATION
Charge Air Cooler
Removal and Installation
1. Drain the supercharger coolant. For additional information, refer to Section 303 - 03B .
2. Release the fuel pressure. For additional information, refer to Section 310 - 00 .
3. Disconnect the supercharger degas hose.
4. Disconnect the coolant hose.
5. Remove the supercharger belt. For additional information, refer to Section 303 - 05 .
6. Remove the air cleaner outlet tube. For additional information, refer to Section 303 - 12 .
7. Disconnect the throttle position (TP) sensor and the idle air control (IAC) valve electrical connectors.
SECTION 303-
12: Intake Air Distribution and Filtering 2003 Mustang Workshop Manual Material
Item Specification
Silicone Gasket and Sealant
F7AZ-
19554- EA or equivalent WSE-
M4G323- EA Klj . 1 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

8. Disconnect the vacuum hose.
9. Disconnect the fuel supply spring lock coupler. For additional information, refer to
Section 310 -
00 .
10. Disconnect the accelerator controls. zDisconnect the accelerator cable.
z If equipped, disconnect the speed control cable. 11. Remove the accelerator cable bracket bolts. Klj . 2 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

12. Remove the throttle body and spacer assembly.
13. Release the clip and position the accelerator cable bracket and the cables aside.
14. Disconnect the electrical connectors from the fuel pulse damper, EGR vacuum regulator
solenoid, supercharger bypass vacuum solenoid, and the differential pressure feedback EGR
system.
15. Disconnect the vacuum hoses from the differential pressure feedback EGR system. Klj . 3 ba
102003 Mustang Workshop Manual
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16. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the
actuator.
17. Disconnect the vacuum hoses from the fuel pulse damper and the EGR vacuum regulator solenoid.
18. Disconnect the vacuum hose from the EGR valve.
19. Disconnect the vacuum hoses at the back of the supercharger and position the vacuum harness aside. Klj . 4 ba
102003 Mustang Workshop Manual
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20. Remove the vacuum accessory bracket mounting nut.
21. Remove the mounting bolts, and the vacuum accessory bracket.
22. Disconnect the exhaust manifold to EGR valve tube.
23. Disconnect the barometric pressure (BARO) sensor electrical connector. Klj . 5 ba
102003 Mustang Workshop Manual
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24. Disconnect the positive crankcase ventilation (PCV) hose.
25. Separate the fuel charging wiring harness from the fuel injection supply manifold in four places
and position the harness aside.
26. Remove the ten bolts, the intake manifold, supercharger and fuel supply manifold as an assembly.
27. Disconnect and remove the PCV hoses. Klj . 6 ba
102003 Mustang Workshop Manual
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28. Remove the coolant supply and return manifold.
29. Remove the coolant supply and return tubes and seals.
30. Remove the fuel supply manifold mounting studs.
31. Remove the fuel supply manifold and fuel injectors as an assembly. Klj . 7 ba
102003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...