FORD MUSTANG 2003 Workshop Manual

10. Assemble the front pump.
1. Position the pump support to the pump body assembly.
2. Install the bolts. Klj . 7 ba
72003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Intermediate One-
Way Clutch
Intermediate Clutch Cylinder Disassembled View
Disassembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed.
This is done for balancing purposes.
Remove the intermediate one- way clutch.
1. Remove the snap ring.
2. Remove the intermediate one- way clutch.
Assembly 1. NOTE: The intermediate one- way clutch must rotate counterclockwise when installed on the
reverse clutch drum and will make a ratchet sound.
Install the intermediate one- way clutch.
1. Install the intermediate one- way clutch.
2. Install the snap ring.
SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Item Part Number Description
1 391267-
S Retaining ring
2 7A089 Intermediate one-
way clutch assembly 3 7D044 Reverse clutch drum Klj . 1 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

Klj . 2 ba
22003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Reverse Clutch
Reverse Clutch Disassembled View SECTION 307-
01: Automatic Transaxle/Transmission 2003 Mustang Workshop Manual Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-
002 (TOOL- 4201-C) Compressor, Clutch Spring
307-
015 (T65L-77515- A) Protector, Transmission
Reverse Clutch Outer Fluid
Seal
307-
424 Protector, Transmission
Reverse Clutch Inner Fluid
Seal
307-
425 Compressor, Clutch Spring
307-
086 (T80L-77405- A)
Material Item Specification
MERCON® V Automatic
Transmission Fluid
XT
-5-QM, XT -5-DM MERCON® V Klj . 1 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

Disassembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with a crocus cloth. Install a new clutch cylinder if
badly scored or damaged.
2. Check fluid passage in the clutch cylinder for obstructions. Clean out all fluid passages. Inspect the clutch piston for scores and install new if necessary. Inspect check balls for freedom of
movement and correct seating.
3. Check clutch release spring for distortion and cracks. Install a new spring (including the wave spring) if distorted or cracked.
4. Inspect the composition clutch plates, steel clutch plates and clutch pressure plate for worn or scored bearing surfaces. Install new parts if they are deeply scored or burred.
5. Check the clutch plates for flatness and fit on clutch hub serrations. Discard any plate that does not slide freely on serrations or that is not flat.
6. Check clutch hub thrust surfaces for scores and clutch hub splines for wear.
7. Remove the No. 2 forward clutch bearing. Item Part Number Description
1 7D044 Reverse clutch drum
2 7D403 Reverse clutch piston outer seal
3 7D402 Reverse clutch piston
4 7D404 Reverse clutch piston inner seal
5 7D256 Reverse clutch piston spring pressure ring
6 7B070 Reverse clutch piston spring
7 7A577 Reverse clutch piston spring ring
8 7B066 Reverse clutch front pressure plate
9 7B442 Reverse clutch external spline plates (steel)
10 7B164 Reverse clutch internal spline plates (friction)
11 7B066 Reverse clutch rear pressure plate
12 7D483 Reverse clutch retaining ring (select fit) Klj . 2 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

8. Remove the reverse clutch selective retaining ring.
9. Remove the reverse clutch pack.
10. Using the special tools, compress the reverse clutch piston spring. Klj . 3 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

11. Remove the reverse clutch piston spring retaining ring.
12. Remove the reverse clutch piston spring pressure ring.
1. Remove the reverse clutch piston spring.
2. Remove the reverse clutch piston spring pressure ring.
13. NOTE: To ease reverse clutch piston removal, it may be necessary to apply air pressure to the
reverse clutch drum. Block the opposite hole.
Remove the reverse clutch piston. Klj . 4 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

14. Remove the reverse clutch piston inner and outer seals.
Assembly 1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed.
This is done for balancing purposes.
Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if
badly scored or damaged.
2. Check the fluid passage in the clutch cylinder for obstructions. Clean out all fluid passages. Inspect clutch piston for scores and install new if necessary. Inspect the check balls for freedom
of movement and correct seating.
3. Check the clutch release spring for distortion and cracks. Install a new spring (including wave spring) if distorted or cracked.
4. Inspect the composition clutch plates, steel clutch plates and clutch pressure plate for worn or scored bearing surfaces. Install new parts if they are deeply scored or burred.
5. Check the clutch plates for flatness and fit on the clutch hub serrations. Discard any plate that does not slide freely on serrations or that is not flat.
6. Check the clutch hub thrust surfaces for scores and clutch hub splines for wear.
7. NOTE: The piston check ball must be present and moving freely.
Install a new reverse clutch piston inner and outer seals. Klj . 5 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

8.
NOTE: Coat the reverse clutch piston inner seal, outer seal, drum sealing area and special tools
with petroleum jelly.
Using the special tools, install the reverse clutch piston using even pressure to push it to the
bottom of the reverse clutch drum.
9. NOTE: The dished side of the reverse clutch piston spring must face the reverse clutch piston.
Install the reverse clutch piston spring. 1. Install the reverse clutch piston spring pressure ring.
2. Install the reverse clutch piston spring.
10. Using the special tools, compress the reverse clutch piston spring. Klj . 6 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...

11. Install the reverse clutch piston spring retaining ring.
12. Remove the special tool.
13.
CAUTION: Install the pressure plates with the flat sides facing the clutch pack.
NOTE: Before assembly, soak the new clutch discs in clean automatic transmission fluid for 15
minutes.
Install the reverse clutch front pressure plate, clutch pack and reverse clutch rear pressure plate. Klj . 7 ba
92003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2748/S3B~us~en~ ...