FORD MUSTANG 2003 Workshop Manual

21. Remove the input shaft.
22. Remove the front input shaft bearing cup and the front countershaft bearing cup.
23. Using the special tools, install the new input shaft seal. Klj . 8 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

24. Using the recorded end play measurements, select and install the appropriate shims to achieve
the correct end play.
25. Install the front input shaft bearing cup and the front countershaft bearing cup.
26. Install the input shaft. 27. Install the mainshaft. Klj . 9 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

28. Install the countershaft.
29. Clean the mating surfaces of the transmission main case and the clutch housing. Apply a bead
of silicone rubber to the sealing surface on the clutch housing then install the transmission main
case. Tighten the bolts in a star pattern. Klj . 10 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

30. Install the lock pins.
31. Install the lock plate. Klj . 11 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

32. Install the detents and the detent springs.
33. Install the detent plugs.
34. Install the check ball.
zUse petroleum jelly to hold the check ball in place. 35. Install the thrust washer and the three - piece fifth gear needle bearing. Klj . 12 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

36. Install the synchronizer springs and inserts.
37. Install the sliding sleeve on the synchronizer hub.
zAlign the pockets in the blocking ring with the struts in the synchronizer.
z The sliding sleeve is not reversible. Install the sleeve with the bevel edge away from the
gear.
38. Install fifth gear blocking ring.
39. Install the fifth gear synchronizer cone. Klj . 13 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

40. Install the fifth gear shift fork, the synchronizer assembly, the synchronizer cone and fifth gear
as an assembly.
41. Install a new split pin. zInstall the pin until it is flush with the fork.
42. Install a new snap ring.
43. Install the third/fourth shift finger, then install a new split pin. zInstall the split pin until it is flush with the shift finger. Klj . 14 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

44. Install the control rail and the plastic spacer, then install the first/second shift finger. Install a
new split pin.
zInstall the split pin until it is flush with the shift finger.
45. Install the OSS sensor tone wheel check ball. zUse petroleum jelly to hold the check ball in place.
46. Place the OSS sensor tone wheel on the output shaft, aligning the slot in the OSS wheel with the check ball. Using the special tool, install the OSS sensor tone wheel. Klj . 15 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

47. Install a new OSS sensor tone wheel retaining ring.
48. Install the fifth/reverse gear lockout.
49. Install the bolt.
50. Clean the mating surfaces of the transmission main case and the extension housing. Apply a
bead of silicone rubber to the sealing surface of the transmission case.
51. Install the extension housing and at the same time install the gear shift off- set lever. Klj . 16 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

52. Install the shift spring and bracket.
53. Install a new split pin in the gear shift off-
set lever.
z The split pin should be flush in the gear shift off- set lever.
54. Seat the extension housing and tighten the bolts to specification. zFill the gear shift off- set lever with petroleum jelly.
55. Using the special tool, install a new extension housing seal. zLubricate the seal with transmission fluid. Klj . 17 ba
192003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...